SOW - Pneumatic Plastic Media Recovery System Updates.pdf

910th Fabrication flight Youngstown Air Reserve Station

Vienna, OH 44473

Purchase parts and installation of updates for Pneumonic Plastic Media Recovery System

1.0 STATEMENT OF WORK

1.1 This document provides the description that shall be used to update one (1) plastic media booth.

1.2 Contractor shall verify all measurements prior to ordering materials. All work shall be accomplished in strict accordance with prevailing industry standards, manufacturer’s written instructions and all applicable codes.

1.3 All work requiring energy shall be done in compliance with OSHA 29 CFR 1910.147 and

1910.333 lock out tag out procedure. All electrical work shall comply with current NEC as well as local codes.

2.0 SCOPE OF WORK

2.1 The contractor shall provide all labor, tools, materials, equipment, safety measures, supervision and all associated permits and services to complete the work to furnish, install, and start-up one (1) plastic media blasting booth at Building 302, YARS AFB Vienna OH.

Contractor is responsible for the purchase of the system and all miscellaneous materials needed to install a fully functional system.

i. Contractor shall be responsible for due diligence. Customer will provide basic building/shop layouts, site visits, other information as necessary upon request. For point of contact, see Par 3.5

ii. Contractor will be responsible for connecting system to base power. (Customer will provide utilities (electrical power, gas and plant air) within 50' of equipment)

iii. Contractor will be responsible for System start-up and functions check.

iv. A minimum of 8 hours of In-plant operator/maintenance training for government operators and safety personnel for the conveyorized and powder systems.

v. Final inspection per government end user acceptance. Commissioning and testing to be required before acceptance (Training end users from start to finish on all aspects of the equipment).

Plastic Media Blasting Booth. Model PRAM 151220 provide the following.

• A new media recovery system – sweep in with media reclamation and dust collector.

Vienna, OH 44473

• A new room dust collector

• Installation and system startup assistance

• Operator and maintenance education.

650 Pneumatic Blast and Recovery for PEB (ULTRAWEB) 6 ½ Cu. Ft. ASME coded BLAST ROOM Style Pressure Vessel for Customer Supplied Blast Room and Meets OSHA Safety Standards 1 1/4" 50 Micron Automatic Drain Filter 1 1/4" Pressure Regulator w/ Gauge Sight Glasses MG 78 Exhaust Valve Dual Aquamatics for Quick Response 110 Volt Safety Interlock Solenoid 247215 6 ½ Cu. Ft. Media Storage Hopper with Viewing Window 900 CFM Ultra wear Lined Tunable Reclaimer o DCM-200hv Dust Collection System with Push-button Pneumatic Cleaning (200 sq. ft. filtration area, 99% efficient @ 1 micron) 10 HP Blower Motor Assembly with Fan Damper (42” S.P.)

Media Recovery Hopper, 30” w x 30” d x 12”h o 25’ Long H.D. Media Recovery Hose 1” Blast Hose Assembly x 50’ Long SCV-5 Nozzle, 5/16” Diameter Silicon Carbide Safe-Stop Remote Control with 55’ Dual Hose and Fittings Sweep In Style PRS Media Hopper x 10' high.

460 Volt/60/3 Combination Manual Starter w/ Motor Protection for BVS or PR Grit Cut-Off Valve Assembly - Provides Remote Media Shut-Off for Blow-Off Capability Pneumatic Recovery 85 dBA Sound Attenuator DCM 200hv - Automatic Bag Shaker (110 volt) DCM-200hv - Leg Extension Kit with 55 Gallon Drum Cover DCM 200 – Minihelix Gauge - monitors condition of ventilation system (baghouse only) HEPA Filter for DCM 200hv Minihelix Gauge Assembly for monitoring the condition of the HEPA filter on DCM 200 10,000 CFM Torit Cartridge Dust Collector Operating at 8” Static Pressure, Model DFO4-16 Includes the following items; 30 HP Top Mounted Blower (Photophilic Controlled, Reverse Pulse Cleaning System) (Slide Gate and Drum Cover (drums by others) (Dust Collector will provide 50 FPM End-to-End cross draft in the blast room above) (16) Ultra-Web® II filters, 1.5” pleat, 190sf media) (Standard Operating Temperature up to 150 Degrees Fahrenheit) (Rated Wind Load to 90 Mph) (Rated at 99.9 % Efficient on 0.2-2 Micron Particles, MERV 15 Efficiency) Part Number - 360215 Connection Kit (Compressed Air connection kit, includes 1” ball valve, pressure regulator, and filter) P/N 390016 DCL Plenum (Abrasive Resistant Air Inlet Plenum) P/N 790258 Electrical Controls 30 HP 460/60/3 P/N 500949 TBI SILENCER-Torit Donaldson, 30 hp. Fan 82 Dba P/N 360150-30 2. 10,000 CFM 3x4 HEPA Filter & Housing, Includes Transition from blower & Ground Supports all ductwork requirements, 22” Diam.

Vienna, OH 44473

3.2 EXECUTION

3.3 Shipment, installation and training to be completed by the contractor and coordinated with the customer.

3.4 Place of Performance: 910th Air lift Wing Vienna OH 44473

3.5 Security Requirements: Contractor shall adhere to current installation security policies.

For security policies and access to the base, contractors shall contact: JENKINS, LORI J CIV

USAF AFRC 910 MSG/PK 330-609-1041

Visitor Control Center Building 102 910th Air Lift wing, Vienna OH Ph:330-609-1333

3.6 Government Furnished Property (GFP) and Services: The US Government will not provide any, fuel, or facilities to the contractor for the execution of this contract. Should an emergency arise, only the necessary basic lifesaving and life support measures will be provided if an emergency occurs.

3.7 Government Point of Contact (POC):

3.8 GENERAL REQUIREMENTS

3.9 Contractor shall cleanup work sites daily and properly dispose of debris.

4.0 The work shall be performed in such a manner as to cause the least interference with the normal functions of the Government activity. Work areas will be cleared/vacated for the period necessary for the Contractor to perform work.

4.1 Prior to beginning any work, the Contractor shall meet with the designated Government representative to discuss and develop mutual understandings relative to scheduling and administering work. All work shall be accomplished within 180 calendar days after date of award. This completion time includes 14-day period for checking background of the contractor’s personnel prior to arrival to start work on Base. All other work shall be accomplished between the hours of 6:30 a.m. and 5:00 p.m., Monday thru Friday (excluding federal holidays) unless otherwise specified in the requirements section and specifically pre-arranged with the Contracting Officer. This requires a written request two (2) days prior to proposed work.

4.2 Work shall be accomplished by personnel experienced in their respective trades. The Contractor shall perform all work in accordance with acceptable industry standards and all federal, state, and local codes.

Vienna, OH 44473

4.3 All work requiring energy (electrical, mechanical, hydraulic, pneumatic, chemical, thermal or other) removal shall be done in compliance with OSHA 29 CFR 1910.147 and

1910.333 lock-out/tag-out procedures for worker protection. No work will be performed on energized electrical circuits unless proof is provided that no other means exist. NFPA 70E (current edition), Standard for Electrical Safety in the Workplace, shall also be utilized for worker safety compliance.

4.4 Except where specifically specified otherwise herein, all salvable materials and equipment disconnected or removed during the course of the work and not indicated or specified for reuse on the new work shall remain the property of the Government. All recyclable materials such as metals, pipes, pumps, engines, motors, and certain electrical components, to include switch gear, MCCs, conduit, copper wire, distribution and control panels, nuts, bolts, washers, old motor starters, obsolete breakers, cable lugs, conduit, conduit fittings, connection boxes, etc.

will be recycled in accordance the base Qualified Recycling Program. Remaining material shall be removed from the Government property. Contractor will disassemble or cut recyclable material to fit into roll-off containers or on flat bed trailers. With no part of the items hanging off the trailers or protruding out of the top of the containers.

4.5 Prior to performing "Hot Work" (welding, cutting, etc.) or operating other flame-producing/spark producing devices, a written permit shall be requested from the Fire Division.

CONTRACTORS ARE REQUIRED TO MEET ALL CRITERIA BEFORE A PERMIT IS

ISSUED. The Contractor will provide at least two (2) ten (10) pound 4A:80 BC rated extinguishers for normal "Hot Work". All extinguishers shall be current inspection tagged, approved safety pin and tamper resistant seal. It is also mandatory to have a designated FIRE WATCH for any "Hot Work" done at this activity. The Fire Watch shall be trained in accordance with NFPA 51B and remain on-site for a minimum of 1 Hour after completion of the task or as specified on the hot work permit. When starting work in the facility, Contractors shall require their personnel to familiarize themselves with the location of the nearest fire alarm boxes and place in memory the EMERGENCY FIRE phone number 330-609-1369. ANY FIRE, NO

MATTER HOW SMALL, SHALL BE REPORTED TO 330-609-1369 IMMEDIATELY.

END OF SOW