FA520921R0001 - Attachment 1.pdf

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CV-22 Paint Booth Filters Federal contract opportunity
Solicitation number
FA5209-21-R-0001
Issued by
Department of the Air Force Pacific Air Forces

About this file

This attachment to a federal contract opportunity outlines the specifications for multi-stage filters required for a CV-22 aircraft paint booth retractable enclosure. The filters must be compatible with an existing DuroRoom system and include various filter stages for paint particulate and gas phase filtration. Key requirements include 24x24 inch filters for the first three particulate stages rated at MERV 8, MERV 1, and MERV 15, along with activated carbon filters for gas phase removal. Annual replacement estimates and part numbers are provided for the particulate and sanding filters. Technical specifications and performance data sheets are included for the panel and link filters, carbon filters, and data on the relevant filter manufacturers.

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#SPC-500-1 Revision Date: 10/20/10

Suggested Specification

THREE PLY INTERNALLY SUPPORTED WIRE

RING PANEL AND LINK FILTERS

1.0 General

1.1 Filters shall be Tri-Dek® 15/40 3-Ply Panel and Link Filters as manufactured by Tri-Dim Filter Corporation.

1.2 The quantity, sizes and capacities shall be as scheduled or noted on the drawings or other supporting documents.

2.0 Construction

2.1 The filter media shall be multi-graduated laminate of variable denier synthetic fibers that form three distinctive plies that are arranged from coarse to increasingly finer deniers of media.

2.2 The filter media shall be comprised of a minimum of 29% of recycled materials. Percentage shall be calculated by weight.

2.3 The filter shall have a downstream layer that is composed of a needled, synthetic media that has dual directional strength, insuring filter integrity as it becomes loaded.

2.4 The filter shall utilize two distinctive tackifiers, both a wet and dry tack, to maximize filtration.

2.5 The filter shall utilize an internal wire support constructed of a nine and one half gauge galvanized wire. Cross wires will be utilized on all panels greater than eleven and one quarter inches for added rigidity.

2.6 The internal wire support shall be encapsulated between the different plies of synthetic media by a thermally generated seal.

3.0 Options

3.1 The filter shall be Class 1 per Standard 900 from Underwriters Laboratories.

3.2 The filter shall treated with an EPA Registered Antimicrobial to inhibit the growth of mold, mildew and bacteria.

3.3 The filters shall be available in a linked panel configuration.

3.4 The filter shall be available in a configuration for confined or limited access units.

4.0 Performance

4.1 The filter shall have a MERV (Minimum Efficiency Reporting Value) value of 8 when tested by an independent test facility according to ASHRAE (American Society of Heating, Refrigeration and Air Conditioning Engineers) Standard

52.2. The filter shall achieve a minimum E2 value of 40.4% and a minimum E3 value of 73.8%.

4.2 The filter shall have an initial resistance of 0.46” W.G. (114 PA) at the recommended airflow of 492 FPM (2.5 m/sec). The filter shall have a recommended final resistance of 1.0” W.G. (249 PA).

4.3 The filter shall meet ANSI/UL-900 requirements.

FA5209-21-R-0001

Attachment 1

DuroRoom™ Retractable Enclosure 15’H x 25’W x 36’L

WITH

DuroPure™ 50,000 CFM

PAINTING

Paint Particulate has 3 stages and 3 Filters.

First Stage is 24 x 24 x1” Tridec 15/40 by TriDim Second Stage is 24 x 24 x 1” R1 by Villedon Third Stage is 24 x 24 x 12” Ultra XV Merv 15 by TriDim

Followed by 3 stage Gas Filtration

Fourth Stage is 24 x 24 x 12 Activated Carbon by Cameron Great Lakes Fifth Stage is Nano 9 UVC/PCO light by Air Oasis Sixth Stage is 24 x 24 x 12” Activated Carbon by Cameron Great Lakes

SANDING

If sanding remove paint particulate filters and replace with 2 Stage sanding filters.

Gas Phase filters can remain in place.

First Stage is 24 x 24 x 1” Tridek 15/40 by TriDim Second Stage is 24 x24 x 1” R1 by Villedon

ENCLOSURE Intake Filters

20” x 46” Intake Filters on doors

DuroPure™ Filter Change Schedule for particulate filters

Manometer Reading Inch W.C.

1”‐ 2”

Green Zone

2.5”‐3” Filter must be changed Red Zone

3” Water Column Requires

Mandatory Filter Change

Filter STAGE 1st 2nd 3rd 4th 5th 6th DATE

COMPLETED

SIGNATURE

WHEN > 3 ✔

WHEN > 3 ✔ ✔

WHEN > 3 ✔ ✔

WHEN > 3 ✔ ✔ ✔ ✔

or when odors are noticed or

VOC monitor is triggered or when odors are noticed or

VOC monitor is triggered

All filter changes are dependent on painting/coating and sanding schedules.

Estimated annual usage is based upon volume of paint applied and could vary depending upon volumes applied. Numbers below are based upon typical averages.

Carbon Filters could be ordered at 9 months or into second year.

Paint Filters

Part Number Change out

Schedule Ratio QTY Filtration Filter

Estimated Annual Total

TD15402424PA

24 1st stage 24” x 24” 15/40 3 ply

VLR12424PA

24 2nd stage

Viledon R1 Panel

TDUX242412M15

1 24 3rd stage

24” x 24” x 12

Ultra XV MERV 15

TDTSV242412

4th & 6th stage 24” x 24” x 12

Tri‐SORB V Single Header (Carbon)

Order in second year

8 5th stage UV Bulbs N/A

TD15402046PA

Every 3 months or as needed

Intake filters on doors TriDek 3 ply panel

20” x 46”

Sanding Filters

Part Number

Change out

Schedule Ratio QTY Filtration Stage Filter Total

TD15402424PA

1st stage 24” x 24” 15/40 3 ply

VLR12424PA

24 2nd stage

Viledon R1 Panel

Filters: Estimated annual consumption is based upon typical usage.

Painting and sanding volumes and ambient air conditions can affect filter life.

323.832.8316 www.ADVfiltration.com Distributed By:

Technical Data- viledon R-1

The figures given are mean values subject to tolerances due to normal production fluctuations. Our explicit written confirmation is always required for the correctness and applicability of the information involved in any particular case.

viledon® is a registered trademark of Freudenberg

Freudenberg Filtration Technologies LP 2975 Pembroke Road Hopkinsville, Ky 42240 Tel: 1-270-887-5145 Fax: 1-270-890-0743 www.freudenberg-filter.com

Particle Removal Efficiency Resistance Curve

Available Sizes unit Sizes

R1 Panels and Links ea.

All Standard Sizes, Special sizes available upon request

Performance Unit R-1 Media Velocity FPM 100

Initial Resistance (100 FPM) “w.g. .07

Average Effciency on Particles >10 micron

% 95

Thickness in” .71

Weight g/m2 350

R-1 Characteristic Chart

0.03

0.07

0.12

0.18

0.24

0.00

0.05

0.10

0.15

0.20

0.25

0.30

200 400 600 800 1000

Air Flow Rate (CFM)

R es is ta n ce in

W G

1 10

Particle Daimeter (Um)

R em o va l E ff ci en cy

Tested at media velocity of 100 FPM Aerocol: Potassium Chloride Laser particle counter.

Loaded with 250 g/m2 AC-Fine*

New Media

Tri-Sorb V M15 High Efficiency, Gas-Phase Adsorber

TRI-SORB V M15

Tri-Sorb V M15 offers effective defense against both solid and gaseous pollutants. This is possible thanks to a new hybrid media that delivers high efficiency removal of both particulate and gas phase contaminants. Tri-Sorb V M15 performs this dual function at a very low pressure drop – only 0.42 ”WG (104 Pa) at 2000 CFM for a 24 x 24 x 12" filter.

CONSTRUCTION

An all-plastic frame and securely-sealed media makes the Tri-Sorb V M15 a solidly-built filter, robust enough to handle today’s demanding applications. The design features no metal components, so Tri-Sorb V M15 can be incinerated at the end of its service life – reducing landfill waste.

GAS PHASE FILTRATION

Tri-Sorb V M15 packs 11.5 lbs of carbon into a nominal 24 x 24 x 12" sized filter. Unlike most carbon filters, Tri-Sorb V M15 utilizes a smaller mesh size, which exposes more of the carbon's surface area to the air flow. This larger open surface area translates into a higher removal efficiency of airborne molecular contaminants.

PARTICULATE REMOVAL

In addition to high removal efficiencies of gas phase contaminants, the Tri-Sorb V M15 offers MERV 15 removal of airborne particulate. This equates to effective removal of particles across the size spectrum:

99% of particles sized 3.0 – 10.0 microns (E3) 97% of particles sized 1.0 – 3.0 microns (E2) 86% of particles sized 0.3 – 1.0 micron (E1)

NO RETROFIT

Tri-Sorb V M15's low pressure drop and regulation format makes retrofitting into existing HVAC systems easy.

That means you can introduce an effective barrier to both gas phase and particulate contaminants without major work or compromising the energy efficiency of the system – enabling you to solve problems of reoccurring odors around loading docks, landing pads and other challenging applications.

Tri-Sorb V M15

FEATURES

Easy retrofit Low static pressure Gas phase filtration MERV 15 particulate filtration All plastic, single header frame High removal efficiency Long service life

11.5 lbs of carbon in a

24 x 24 x 12" filter tridim.com mann-hummel.com

Tel: 800-458-9835 info@tridim.com

2000-13 1119 © MANN+HUMMEL GmbH

LOCAL REPRESENTATIVE

Tri-Dim Filter Corporation is committed to continual product development – all descriptions, specifications and performance data are subject to change without notice. Tri-Dim products are manufactured to exacting criteria – there can be a ±5% variance in filter performance.

Tri-Sorb V M15 Technical specifications

SPECIFICATIONS & PERFORMANCE

Product TRI-SORB V M15

Media Hybrid – carbon and particulate

Frame All plastic

Carbon Content 11.5 lbs for a 24 x 24 x 12" (nominal)

5.22 kg for a 610 x 610 x 305 mm (nominal)

Efficiency MERV 15

Initial Resistance @ 500 FPM (2.54 m/sec) 0.42 ”W.G. (104 Pa)

Final Resistance 1.50 ”W.G. (373 Pa)

R es is ta nc e

W

.G

Air Flow [CFM]

0.6

0.45

0.3

0.15

0 492 984 246019681476

RESISTANCE VS AIR FLOW

P ar ti cl e R em ov al

Geometric Mean Particle Size [Micron]

0.35 0.62 1.14 6.23.461.88

PARTICLE SIZE EFFICIENCY

CAMERON GREAT LAKES, INC.

MOLECULAR FILTRATION SPECIALISTS

2335 NW 29TH AVENUE, PORTLAND, OR 97210 WWW.CAMERONGREATLAKES.COM

PHONE: (800) 777-4044 FAX: (503) 225-0137 EMAIL: SALES@CGLCARBON.COM

VV APORAPOR TT RAPRAP

DISPOSABLE V-BANK

FEATURES

• 36 pounds of activated carbon in a nominal 24” x 24” x 12”.

• Pressure drop 0..45 iwg @ 2000 CFM.

• Revolutionary bulk fill, no honeycomb design.

• Total detention, no bypass

• Custom media fill available

• Suitable for initial and retrofit applications in both front and side access arrangements.

• Available in custom sizes, length , width and depths from 4” to 12” in both box and header styles.

• Initial efficiency greater than 95 % at rated air flow.

• Moisture resistant construction, allows for use where humidity and moisture are present.

APPLICATIONS

The Vapor Trap disposable v-bank filter is ideally suited for use in both commercial and industrial applications. It’s unique design and versatility allows it to be an easy retrofit in any HVAC system, and custom OEM applications. The filter can be supplied as is or with a downstream dusting filter that is an integral part of the filter panel. Designed for high efficiency and long life, it is an economical solution for removal of various contaminants including, diesel fumes, smoke, unwanted food odors, chemical contaminants, outdoor and indoor air pollutants, formaldehyde and ozone.

HOSPITALS AIRPORTS & CONTROL TOWERS

MUSEUMS & ARCHIVES BARS & RESTAURANTS

SEMICONDUCTOR APPLICATIONS INDUSTRIAL FACILITIES

CAMERON GREAT LAKES, INC.

MOLECULAR FILTRATION SPECIALISTS

2335 NW 29TH AVENUE, PORTLAND, OR 97210 WWW.CAMERONGREATLAKES.COM

PHONE: (800) 777-4044 FAX: (503) 225-0137 EMAIL: SALES@CGLCARBON.COM

Model Number

Face Size, in CFM Pressure Drop

IWG

Dwell Time, sec.

Media Weight Lbs.

Total Cell Weight, lbs VT242412 23.375 x 23.375 1500 0.30 0.098 Carbon : 36 53

2000 0.45 0.074 C/ZK6 : 50 72

VT122412 11.375 x 23.375 750 0.27 0.084 Carbon: 18 27

1000 0..45 0.063 C/ZK6: 25 36

CI : 41

CI 20.5

NOTES

1. Standard depth is 11.31. Custom depths from 4” - 12” are available upon request.

2. Filters are available in box, single header, and double header styles.

3. When filter banks incorporate two or more different adsorber sizes, calculate single number approxi-mations of pressure drop and dwell times by multiplying values for each size by their relative filter bank area, and add the results.

CONSTRUCTION

• Adsorber shall be constructed of multiple media filled panels. Each 24 x 24 x 12 filter shall hold 12 panels arranged in a V-Bank configuration and sealed in a polished aluminum or galvanized frame.

• Individual panels shall be 0.75 inches thick and made of galvanized steel expanded metal with polypropylene supports. The polypropylene sup-ports shall be spaced every 1 1/2” and angled to prevent any bypass.

• Standard media is 4 x 8 or 4 x 6 mesh.

• Panels shall be individually fastened to the frame. Frame shall be fully lined with gasket to prevent bypass.

• Vapor Trap filters shall be individually sealed in a plastic bag, and placed in individual cartons at

PERFORMANCE

• Standard carbon shall have a minimum 60%

CTC activity per ASTM D-3467 test method.

• Standard ZK-6 shall have a minimum 6% potassium permanganate.

• A 24 x 24 x 12 inch Vapor Trap shall con-tain no less than 36 pounds of carbon and no less than 50 pounds of C/ZK-6 and no less than 72 pounds of ZK6.

• The air resistance on a 24 x 24 x 12 nominal shall be no more than 0.50 in. of WG when operating at 2000 CFM.

• Adsorber shall be designed for total deten-tion gaseous contamination control.

PERFORMANCE DATA

SPECIFICATION GUIDE

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