Attachment_01_-_Salient_Characteristics.pdf
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- Attached to
- Magnetic Wet Bench
- Solicitation number
- FA4427-19-Q-0038
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Magnetic Wet Bench Salient Characteristics
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| File | Type | Posted |
|---|---|---|
| Contract_Security_Clause.pdf | ||
| FA4427-19-Q-0038_Magnetic_Wet_Bench.pdf |
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Salient Characteristics for
60 MXS/MXMFN
Magnetic Wet Bench with 6,000 A of DC 3-Phase FWDC Capability and 2500 A of AC Capability “equal” to Magnaflux D-2060 with MOD 2.5 AC
60 MXS / MXMFN has a requirement for a magnetic wet bench with 3-Phase FWDC 6,000 A capability and 2,500 A of AC. Purpose of the requirement is to perform stationary magnetic particle inspection of aircraft components for C-5, C-17, and KC- 10 components IAW T.O. 33B-1-2, T.O. 33B-1-1, T.O. 1C-17A-36, 1C-5M-36, and 1C-10(K)A-36
The contractor shall provide the following:
Magnaflux D-2060 or “Equal” Magnetic Wet Bench with 3-Phase FWDC 6,000 A Capability and AC current of 2,500 A
The contractor shall meet the following specifications/salient characteristics:
- The unit shall have a magnetizing current capacity: 3-Phase FWDC 6,000 A, MOD
2.5 AC magnetization /demagnetization 2,500 A of AC current.
- The rated maximum output shall be at least DC 6000 amperes and for AC is 2500 amperes.
- The unit shall have a Voltage of 460 V.
- The unit shall have a frequency 60 Hz.
- The unit shall be configured to the long part capacity to increase max clamping length to 102 in / 259 cm.
- The unit shall be configured to have a Larger Capacity Coil 16in/40cm Coil with raising blocks instead of 12 in/ 30 cm coil.
- Unit must be PLC controlled
- The overall length shall be 136 x 41 in / 346 x 104 cm and height shall be no higher than 61 in.
- The unit shall have an adjustable mag shot time from 0.5 to 2 seconds.
- Unit must be capable of one touch double mag shot capability
- The unit shall pass all fluorescent magnetic particle process controls as specified in
T.O. 33B-1-2 WP 103 00.
- Unit must have machine repeatability down to as low as 100 amps.
- Onsite service support must be able to be onsite within 24 hours of notification (M – F).
- Manufacturer be able to provide telephone support during normal business M – F, 0600-0000
- The unit shall be delivered with all equipment necessary for immediate operation (e.g. circuit breaker box, air pressure regulator, air filter).
- Unit must be delivered with 3 year warranty
The Contractor shall provide the following accessories:
- Oil bath start-up kit with 14A, 1 lb / 453 g jar, and Carrier II, 11 (EA) 5 gallon drums.
- Hand held LED UV Lamp, 100-240 V, 50-60 Hz that will have an intensity of at least 1000 microwatts per square centimeter at 15 inches, and shall have a peak transmission wavelength of 365 nanometers + 1.0%.
- Two double braided contact pads with V block, 4.75 x 7.5 in / 12 x 19 cm.
- Long GE-96 or equal inspection enclosure hood with ventilation fan for a darkened inspection area without sacrificing function and operator comfort.
- Field Indicator, 10 Gauss, non-calibrated.
- Pie Field Gage.
- Centrifuge tube for 14A particles (use with 14A, 14AM, 20B).
- Centrifuge tube stand.
- UV-A absorbing safety glasses.
Special Requirements:
- Shall pass all fluorescent magnetic particle process controls as specified in T.O.
33B-1-2 WP 103 00, Table 1
- The unit shall be capable of performing magnetic particle inspection processes as described ASTM E1444.
Qualifications/Certifications: N/A
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