Ball Wedge Bonder Specs-Post 2.pdf

BALL/WEDGE WIRE BONDER SYSTEM

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Ball/Wedge Wire Bonder System Main Unit Specifications (West Bond 7700D-79 or equivalent):

1. Bonds shall be made by the ball-to-wedge technique using ultrasonic energy and heat

2. X-Y-Z sample manipulator shall be independently guided and can be locked into position.

3. Flange mounted Transducer with 0.625” capillary

4. Self-contained wire clamps with vertical feeds

5. Stepper motor driven spiral clamps

6. Pneumatically controlled electronic torch

7. Precision control of bond and ball formation

8. Security bond option

9. User programmable settings

10. Adjustable height platform

11. Capillary tool

12. Operations manual(s) included

13. System shall be operational in a cleanroom environment

COMPONENTS FOR BALL/WEDGE WIRE BONDER SYSTEM

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Microscope (Olympus Model SZ51-60 or equivalent)

1. E-Arm (or equivalent)

2. 15X eyepiece

3. ESD protection

4. Clean room ready

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Illuminator (Luxuary II Illuminator Kit -10265 or equivalent)

1. Focused Single array with working distances of 80-120mm

2. Power supply with adjustable selector switch

3. Mounting hardware

4. Clean room ready

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Temperature Controller (K~1200-D or equivalent)

1. 400 Watts

2. System compatible with work holder

3. Clean room ready

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Free Furnace Work Holder ( -45G.533 or equivalent)

1. 3” x 2.75” substrate compatible

2. Mechanical clamp

3. 0.0625” Diameter Vacuum hole

4. Adjustable backstop

5. 2.656” fixed height

6. Clean room ready

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Crating And Shipping

1. System should be professionally crated to ensure safe transit

Installation

1. System installed by factory trained technician/engineer on premises at KAFB, NM

2. System installed per OEM factor specification

3. System operational integrity checked and verified in presence of user prior to acceptance

Training

1. On-site training of three (3) AFRL/RDLAS employees by factory trained technician/engineer. Training shall consist of operational, maintenance, repair and troubleshooting techniques.

WARRANTY

1. Minimum of 12 months parts and labor at installation site KAFB, NM

2. Ball/Wedge system and all subsystems should be free from any defects in materials, workmanship and system operations for 12 months from acceptance. The contractor shall replace faulty system and subsystem parts at no additional charge.

3. During the warranty period, all replacement parts provided by the contractor must meet all OEM specifications.