12ft Hydraulic Shear Statement of Work

STATEMENT OF WORK

12 Foot Hydraulic Shear

Joint Base Charleston, SC 07 August 2012

I. GENERAL OVERVIEW

This Statement of Work (SOW) establishes the minimum requirements for the acquisition and installation one Cincinnati HS Series Hydraulic Shear, Model 375HS12 and associated equipment or equal for the 437th Aircraft Maintenance Structural Shop at Joint Base Charleston Air, SC.

II. SPECIFICATIONS

At a minimum, the Hydraulic Shear and accessories shall possess the following specifications:

A. Hydraulic Shear

1. Cincinnati HS Hydraulic Shear, Model 375HS12 or equal; Equal items must possess the following, minimum salient characteristics:

a) Maximum capacity in mild steel 0.375 inch.

b) Cut length 146.5 inches.

c) Strokes per minute- Full length 16 per min & 12 inch length 56 per min

d) Electronic stroke counter

e) Ram cycle selection for INCH, SINGLE STOKE or CONTINUOUS operation

f) Backgage range of 48 inches with fractional readout in 1/64” increments numbered every 1/16 inch.

g) Dovetail, hand slots and ball transfers in shear table

h) Pneumatically Operated Sheet Supports

i) 6 foot extension Squaring Arm, including scale graduated in increments of

1/16 inch and one swinging stop.

j) Frontage Support Arm, 35 inch overall length, includes one disappearing stop, total of 2

k) Automatic lubrication to backgage screws and ram guides

l) Fractional table scales1/64 inch increments numbered every 1/16 inch.

m) Backgage speed of 60 inches per minute

n) Hydraulic pullback and Power swing-up of backgage angle

o) Frontage range with optional front supports of 63.5 inches.

p) Holddown force total of 17.2 tons

q) Dual holddowns on left on both ends

r) Holddown cups 20 each to decrease marking soft of polished material

s) Holddown and knife guard and guarded footswitch

t) Rake angle – taper per foot is variable 13/64” -7/16” per foot.

u) Electronically adjustable rake

v) Knife clearance is adjustable

w) Precision Knife straightener

x) Knife change fixture mounted on backgage angle

y) Scrap chute

z) Air-Cooled heat exchanger

aa) Combination light beam shearing gage and work area lights

bb) Standard motor horsepower 25 HP

cc) Footprint for machine required within a foot of these measurements: 92-5/16 inch high x 105-3/4 inch deep x 197-1/2 inch wide

dd) 460V, 3 Phase, 60Hz power

B. PC controller

1) Touchscreen Shear Control (TSC) – Pedestal mounted PC control for input of:

a) Programmable backgage

b) Programmable rake

c) Programmable cut length

d) Short stroke ability at both ends

e) Stroke and batch counter

f) Program storage

g) USB convenience outlet

h) Ethernet Convenience Outlet

i) Ethernet communication

C. Training

1. Cincinnati Operator Training or equal. Equal items must possess the following, minimum salient characteristics:

a) 2 day for up to 6 participants

b) Training on safety, fundamental of Shearing, Introduction to the Cincinnati

Hydraulic Shear or equal, Machine mode selection, Programming & operation, Diagnostic Fault Messages, Gage set-up and operating techniques and Options.

c) Includes travel, lodging and meals for instructor.

D. Preferential Service

a) Five year warranty on parts

b) One year warranty on Control, Touchscreen Control, Multi-axis Gages and control parts, Power knife clearance adjustment Parts and Service Labor

c) On-site Demonstration

d) Regional Factory Servicemen

E. Freight, Delivery & Set-up

a) Freight FOB Destination

b) Onsite prior to delivery drill and set anchors for machinery per manufacture specifications

c) Delivery and unload will have to be coordinated with install.

d) Unload and install IAW manufactures specifications and commercial industry standards to be coordinated with the Government at time of award.

“Destination” does not have capabilities to unload from tractor trailer and bring into building (a crane will be required to unload and bring into final position)

**End of Statement of Work**