EDR.pdf

REV: ENGINEERING DATA REQUIREMENTS

(ATTACHMENT “A”)

NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.

1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:

GRIP ASSEMBLY, PILOTS CONTROLLER. F-16

2. PART NUMBER:

16C1090-1

3. NATIONAL STOCK NUMBER:

1680-01-263-0648WF

PREPARED BY:

MANUELA CHACON

OFFICE SYMBOL:

416 SCMS/GUEAA

DATE:

27 SEPTEMBER 2017

HILL AFB FORM 462 Page 1 of 2

4. THE FOLLOWING SPECIFICATIONS/STANDARDS, ETC., WILL BE USED IN LIEU OF THE DATA INDICATED. THE

SUPERSEDED DATA WILL NOT BE FURNISHED UNLESS SO INDICATED.

5. THE SOURCES/MATERIALS IF LISTED ON THE STANDARDS, SPECIFICATION AND DRAWINGS ARE THE ONLY

SOURCES/MATERIALS FOR THOSE ITEMS. SUBSTITUTIONS SHALL HAVE PRIOR APPROVAL BY THE COGNIZANT

ENGINEERING ACTIVITY.

6. DEVIATIONS FROM SPECIFICATIONS IDENTIFIED IN CONTROL DRAWINGS ARE NOT AUTHORIZED WITHOUT PRIOR

APPROVAL BY THE COGNIZANT ENGINEERING ACTIVITY.

7. MARKING PER MIL-STD-130 IN LIEU OF FPS-3008.

8. THIS IS AN AIRCRAFT PART. USE THE APPROPRIATE PORTION OF MIL-STD-2000 THAT APPLIES TO AIRCRAFT

SOLDERING FOR ALL SOLDERING REQUIREMENTS. *NOTE: J-STD-001 MAY BE USED IN LIEU OF MIL-STD-2000, IS

SPECIFICATION MEETS OR EXCEEDS MIL-STD-2000.

8.1 EFFECTIVE 9 MAY 2005 THE DEPARTMENT OF THE AIR FORCE ISSUED AN AIR WORTHINESS ADVISORY (M-05-01)

REGARDING THE USE OF LEAD-FREE SOLDER IN ELECTRICAL AN ELECTRONIC MILITARY PRODUCTS. TO DATE, NO

LEAD-FREE SOLDER FORMULATION HAS MATCHED THE RELIABILITY AND PERFORMANCE QUALITIES OF THE

STANDARD LEADED SOLDERS. THEREFORE, UNTIL SUCH TIME AS A SUITABLE, RELIABLE, LEAD-FREE SOLDER

REPLACEMENT IS IDENTIFIED, ALL ELECTRONIC EQUIPMENT SUPPLIERS SHALL CONTINUE TO PROVIDE THE

DEPARTMENT OF THE AIR FORCE WITH ITEMS WHICH MEET ALL PERFORMANCE, COMPATABILITY AND RELIABILITY

STANDARDS PREVIOUSLY ESTABLISHED WITH LEADED SOLDERS. FAILURE TO DO SO, COULD ADVERSELY IMPACT THE

PERFORMANCE AND RELIABILITY OF WEAPON SYSTEMS AFFECTING NATIONAL SECURITY.

8.2 THE USE OF LEAD-FREE SOLDER OR LEAD-FREE PLATED COMPONENTS IN MILITARY ELECTRONIC PRODUCTS IS

CONSIDERED A FLIGHT SAFETY AND NATIONAL SECURITY CONCERN. FOR THIS REASON THE US AIR FORCE WANTS TO

BE NOTIFIED WHEN LEAD-FREE COMPONENTS AND MANUFACTURING PROCESSES HAVE BEEN IMPLEMENTED, AS PART

OF SATISFACTORY COMPLIANCE WITH THE REQUIREMENTS OF THIS CONTRACT, THE US AIR FORCE REQUIRES

NOTIFICATION ON A NO-COST BASIS WHEN ANY OF THE FOLLOWING CONDOTIONS EXIST:

1. COMMERCIAL OFF-THE-SHELF (COTS) OR ANY OTHE ELECTRICAL COMPONENTS THAT CONTAIN LEAD-FREE

SOLDER OR LEAD-FREE PLATED COMPONENTS ARE USED IN THE END-ITEM.

2. ANY LEAD-FREE COMPONENT OR PART USED TO MANUFACTURE THE END ITEM THAT IS NOT IDENTIFIED

WITH A SEPARATE PART NUMBER OR DESIGNATION.

8.3 IF NO LEAD-FREE, LEAD-FREE PLATED COTS OR ANY OTHER LEAD-FREE ELECTRICAL OR ELECTRONICS

COMPONENTS EXIST IN THE MANUFACTURED END-ITEM, THE CONTRACTOR SHAL PROVIDE WRITTEN CERTIFICATION

OF COMPLIANCE AS A DELIVERABLE WITH THE CONTRACT.

1. USE INDUSTRY STANDARD IPC-1066, “MARKING, SYMBOLS AND LABELS FOR IDENTIFICATION OF LEAD-FREE

AND OTHER REPORTABLE MATERIALS IN LEAD-FREE ASSEMBLIES, COMPONENTS AND DEVICES.”

2. INCLUDE THE PROGRAM ENGINEER’S EVALUATION OF THE PURCHASING/REPAIR ITEM FOR ANY “LEAD-

FREE” MILITARY PART(S) IN REFERENCE TO IT’S RELIABILITY, PERFORMANCE AND COMPATABILITY FOR

THE SYSTEM.

9. 16PR106 IS NOT FURNISHED, BRAID PER 16PR8817 IF APPLICABLE.

10. USE 16PR8817 IN CONJUNTION WITH 16PR145 FOR THE MANUFACTURING IF THIS ITEM.

REV: ENGINEERING DATA REQUIREMENTS

(ATTACHMENT “A”)

NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.

1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:

GRIP ASSEMBLY, PILOTS CONTROLLER. F-16

2. PART NUMBER:

16C1090-1

3. NATIONAL STOCK NUMBER:

1680-01-263-0648WF

PREPARED BY:

MANUELA CHACON

OFFICE SYMBOL:

416 SCMS/GUEAA

DATE:

27 SEPTEMBER 2017

HILL AFB FORM 462 Page 2 of 2

11. 16PR145, REVISION “G”, PAGE 9, PARAGRAPGH 3.2.3.2, REFERING TO THE USE OF WHITE TUBING, DOES NOT APPLY TO

THE MANUFACTURE OF THIS ITEM.

12. TOLERANCES FOR BREAKOUT LENGTHS OF MORE THAN 6 INCHES SHALL BE -00.0 INCHES +0.5 INCHES

13. THE SOURCE FOR ANTI-SABOTAGE LACQUER (MATERIAL 114-136305) IF REQUIRED IS AVAILABLE FROM:

Organic Products Company

CAGE 01195,

Phone: (214)438-7321

UNDER THE NAME “TORQUE SEAL” TORQUE SEAL (F-900), COLOR RED

14. AN ADDITIONAL SOURCE FOR SOME OF THE SUB COMPONENTS IS:

EXCEL INTERNATIONAL

Phone: (805)446-1740 http://www.silcom.com/excel

15. CASTING VENDOR WILL COMPLY WITH ALL CASTING NOTES.

16. THE SOURCES FOR CASTINGS ARE:

16COO80-9 16C105507

SOLIDIFORM INC AURORA CASTING & ENGINEERING IN

3928 LAWNWOOD 1451 EAST MAIN STREET

FORT WORTH, TX 76111-6539 SANTA PAULA, CA 93060

(817) 831-2626 (805) 933-2761 http://www.silcom.com/excel