EDR.pdf
PDF 84 KB Posted
- Attached to
- F-16 Grip Assembly
- Solicitation number
- SPRHA4-26-Q-0371
- Issued by
-
Defense Logistics Agency Aviation
About this file
This is an Engineering Data Requirements document (HILL AFB Form 462, Attachment "A") for manufacturing a Grip Assembly, Pilots Controller for the F-16 aircraft. The document specifies manufacturing instructions and quality standards for Part Number 16C1090-1 (National Stock Number 1680-01-263-0648WF), prepared by Dayle Lafoy at Hill Air Force Base on April 4, 2023.
The document establishes mandatory compliance requirements for contractors, including: adherence to MIL-STD-2000 for all aircraft soldering (with J-STD-001 acceptable as an alternative if it meets or exceeds MIL-STD-2000); use of leaded solder formulations due to superior reliability and performance for military applications; marking requirements per MIL-STD-130 with Item Unique Identification (IUID); and use of specification documents 16PR8817 in conjunction with 16PR145 for manufacturing. The document requires contractors to provide written certification of compliance if no lead-free components are used in the end-item and mandates no-cost notification to the U.S. Air Force when lead-free components or manufacturing processes are implemented. Material sourcing is restricted to those sources listed in standards and specifications, with prior approval from the cognizant engineering activity required for any substitutions or deviations from control drawing specifications. The document also exempts the manufacturing process from white tubing requirements specified in 16PR145 Revision "G," Page 9, Paragraph 3.2.3.2.
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| CDRLFATR.pdf | ||
| EDL.pdf | ||
| SPRHA426Q0371.pdf | ||
| MQR.pdf |
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Text version
REV: ENGINEERING DATA REQUIREMENTS
(ATTACHMENT “A”)
NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.
1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:
GRIP ASSEMBLY, PILOTS CONTROLLER F-16
2. PART NUMBER:
16C1090-1
3. NATIONAL STOCK NUMBER:
1680-01-263-0648WF
PREPARED BY:
DAYLE LAFOY
OFFICE SYMBOL:
416 SCMS / GUEAA
DATE:
20230404
HILL AFB FORM 462 Page 1 of 2
4. THE FOLLOWING SPECIFICATIONS/STANDARDS, ETC., WILL BE USED IN LIEU OF THE DATA INDICATED. THE
SUPERSEDED DATA WILL NOT BE FURNISHED UNLESS SO INDICATED.
5. THE SOURCES/MATERIALS IF LISTED ON THE STANDARDS, SPECIFICATION AND DRAWINGS ARE THE ONLY SOURCES/MATERIALS FOR THOSE ITEMS. SUBSTITUTIONS SHALL HAVE PRIOR APPROVAL BY THE COGNIZANT
ENGINEERING ACTIVITY.
6. DEVIATIONS FROM SPECIFICATIONS IDENTIFIED IN CONTROL DRAWINGS ARE NOT AUTHORIZED WITHOUT PRIOR
APPROVAL BY THE COGNIZANT ENGINEERING ACTIVITY.
7. MARKING PER MIL-STD-130 IN LIEU OF FPS-3008.
7.1 APPLY ITEM UNIQUE IDENTIFICATION (IUID) PER 16C1090-1, EO 12C3014-H.
8. THIS IS AN AIRCRAFT PART. USE THE APPROPRIATE PORTION OF MIL-STD-2000 THAT APPLIES TO AIRCRAFT SOLDERING FOR ALL SOLDERING REQUIREMENTS. *NOTE: J-STD-001 MAY BE USED IN LIEU OF MIL-STD-2000, IS
SPECIFICATION MEETS OR EXCEEDS MIL-STD-2000.
8.1 EFFECTIVE 9 MAY 2005 THE DEPARTMENT OF THE AIR FORCE ISSUED AN AIR WORTHINESS ADVISORY (M-05-01) REGARDING THE USE OF LEAD-FREE SOLDER IN ELECTRICAL AN ELECTRONIC MILITARY PRODUCTS. TO DATE, NO LEAD-FREE SOLDER FORMULATION HAS MATCHED THE RELIABILITY AND PERFORMANCE QUALITIES OF THE STANDARD LEADED SOLDERS. THEREFORE, UNTIL SUCH TIME AS A SUITABLE, RELIABLE, LEAD-FREE SOLDER REPLACEMENT IS IDENTIFIED, ALL ELECTRONIC EQUIPMENT SUPPLIERS SHALL CONTINUE TO PROVIDE THE DEPARTMENT OF THE AIR FORCE WITH ITEMS WHICH MEET ALL PERFORMANCE, COMPATABILITY AND RELIABILITY STANDARDS PREVIOUSLY ESTABLISHED WITH LEADED SOLDERS. FAILURE TO DO SO, COULD ADVERSELY IMPACT THE
PERFORMANCE AND RELIABILITY OF WEAPON SYSTEMS AFFECTING NATIONAL SECURITY.
8.2 THE USE OF LEAD-FREE SOLDER OR LEAD-FREE PLATED COMPONENTS IN MILITARY ELECTRONIC PRODUCTS IS CONSIDERED A FLIGHT SAFETY AND NATIONAL SECURITY CONCERN. FOR THIS REASON THE US AIR FORCE WANTS TO BE NOTIFIED WHEN LEAD-FREE COMPONENTS AND MANUFACTURING PROCESSES HAVE BEEN IMPLEMENTED, AS PART OF SATISFACTORY COMPLIANCE WITH THE REQUIREMENTS OF THIS CONTRACT, THE US AIR FORCE REQUIRES
NOTIFICATION ON A NO-COST BASIS WHEN ANY OF THE FOLLOWING CONDOTIONS EXIST:
1. COMMERCIAL OFF-THE-SHELF (COTS) OR ANY OTHE ELECTRICAL COMPONENTS THAT CONTAIN LEAD-FREE SOLDER
OR LEAD-FREE PLATED COMPONENTS ARE USED IN THE END-ITEM.
2. ANY LEAD-FREE COMPONENT OR PART USED TO MANUFACTURE THE END ITEM THAT IS NOT IDENTIFIED WITH A
SEPARATE PART NUMBER OR DESIGNATION.
8.3 IF NO LEAD-FREE, LEAD-FREE PLATED COTS OR ANY OTHER LEAD-FREE ELECTRICAL OR ELECTRONICS COMPONENTS EXIST IN THE MANUFACTURED END-ITEM, THE CONTRACTOR SHAL PROVIDE WRITTEN CERTIFICATION
OF COMPLIANCE AS A DELIVERABLE WITH THE CONTRACT.
1. USE INDUSTRY STANDARD IPC-1066, “MARKING, SYMBOLS AND LABELS FOR IDENTIFICATION OF LEAD-FREE AND
OTHER REPORTABLE MATERIALS IN LEAD-FREE ASSEMBLIES, COMPONENTS AND DEVICES.”
2. INCLUDE THE PROGRAM ENGINEER’S EVALUATION OF THE PURCHASING/REPAIR ITEM FOR ANY “LEAD-FREE” MILITARY PART(S) IN REFERENCE TO IT’S RELIABILITY, PERFORMANCE AND COMPATABILITY FOR THE SYSTEM.
9. 16PR106 IS NOT FURNISHED, BRAID PER 16PR8817 IF APPLICABLE.
10. USE 16PR8817 IN CONJUNTION WITH 16PR145 FOR THE MANUFACTURING IF THIS ITEM.
REV: ENGINEERING DATA REQUIREMENTS
(ATTACHMENT “A”)
NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.
1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:
GRIP ASSEMBLY, PILOTS CONTROLLER F-16
2. PART NUMBER:
16C1090-1
3. NATIONAL STOCK NUMBER:
1680-01-263-0648WF
PREPARED BY:
DAYLE LAFOY
OFFICE SYMBOL:
416 SCMS / GUEAA
DATE:
20230404
HILL AFB FORM 462 Page 2 of 2
11. 16PR145, REVISION “G”, PAGE 9, PARAGRAPGH 3.2.3.2, REFERING TO THE USE OF WHITE TUBING, DOES NOT APPLY TO
THE MANUFACTURE OF THIS ITEM.
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