EDR.pdf
PDF 178 KB Posted
- Attached to
- F-16 Battery Federal contract opportunity
- Solicitation number
- SPRHA4-25-Q-0770
- Issued by
- Defense Logistics Agency Aviation
About this file
This Engineering Data Requirements (EDR) document details technical specifications for a Battery, Storage-Inertial Navigation Unit for the F-16 aircraft, with part number 16VE013003-1 and National Stock Number 6140-01-055-0435WF. The document provides critical manufacturing instructions and technical guidelines, with a specific focus on solder usage and lead-free component reporting requirements.
Key technical requirements include strict adherence to specified standards, mandatory prior approval for any material substitutions or specification deviations, and comprehensive reporting protocols for lead-free electrical components. The document emphasizes the Air Force's concern about lead-free solder reliability, mandating that contractors notify the Engineering Support Activity (ESA) about any lead-free components used in manufacturing, and provide written certification of compliance. Marking requirements follow MIL-STD-130, and unique identification (UID) labels must be applied according to specific engineering orders.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| SPRHA425Q0770 CUI.pdf | ||
| Pkg_SOW.pdf | ||
| Unmarked Eng Data 2022.pdf | ||
| MQR.pdf | ||
| EDL.pdf |
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Text version
REV: ENGINEERING DATA REQUIREMENTS
(ATTACHMENT “A”)
NOTE: MILITARY SPECIFICATIONS / STANDARDS WILL NOT BE FURNISHED IN THE BID SET.
1. THE FOLLOWING INSTRUCTIONS ARE FURNISHED FOR THE MANUFACTURE OF:
BATTERY, STORAGE-INERTIAL NAVIGATION UNIT F-16
2. PART NUMBER:
16VE013003-1
3. NATIONAL STOCK NUMBER:
6140-01-055-0435WF
PREPARED BY:
ROY DEL TORO
OFFICE SYMBOL:
416 SCMS/GUEAA
DATE:
18 DECEMBER 2024
HILL AFB FORM 462 Page 1 of 1
4. THE FOLLOWING SPECIFICATIONS/STANDARDS, ETC., WILL BE USED IN LIEU OF THE DATA INDICATED. THE
SUPERSEDED DATA WILL NOT BE FURNISHED UNLESS SO INDICATED.
5. THE SOURCES/MATERIALS IF LISTED ON THE STANDARDS, SPECIFICATION AND DRAWINGS ARE THE ONLY SOURCES/MATERIALS FOR THOSE ITEMS. SUBSTITUTIONS SHALL HAVE PRIOR APPROVAL BY THE COGNIZANT
ENGINEERING ACTIVITY.
6. DEVIATIONS FROM SPECIFICATIONS IDENTIFIED IN CONTROL DRAWINGS ARE NOT AUTHORIZED WITHOUT PRIOR
APPROVAL BY THE COGNIZANT ENGINEERING ACTIVITY.
7. MARKING PER MIL-STD-130.
7.1 APPLY UNIQUE IDENTIFICATION (UID) LABEL AS REQUIRED PER A510A012, ENGINEERING ORDER 14C0470-H.
8. EFFECTIVE 9 MAY 2005 THE DEPARTMENT OF THE AIR FORCE ISSUED AN AIR WORTHINESS ADVISORY (M-05-01) REGARDING THE USE OF LEAD-FREE SOLDER IN ELECTRICAL AND ELECTRONIC MILITARY PRODUCTS. TO DATE, NO LEAD-FREE SOLDER FORMULATION HAS MATCHED THE RELIABILITY AND PERFORMANCE QUALITIES OF THE STANDARD LEADED SOLDERS. THEREFORE, UNTIL SUCH TIME AS A SUITABLE, RELIABLE LEAD-FREE SOLDER REPLACEMENT IS IDENTIFIED, ALL ELECTRONIC EQUIPMENT SUPPLIERS SHALL CONTINUE TO PROVIDE THE DEPARTMENT OF THE AIR FORCE WITH ITEMS WHICH MEET ALL PERFORMANCE, COMPATIBILITY, AND RELIABILITY STANDARDS PREVIOUSLY ESTABLISHED WITH LEADED SOLDERS. FAILURE TO DO SO, COULD ADVERSELY IMPACT THE
PERFORMANCE AND RELIABILITY OF WEAPON SYSTEMS AFFECTING NATIONAL SECURITY.
9. THE USE OF LEAD-FREE SOLDER OR LEAD-FREE PLATED COMPONENTS IN MILITARY ELECTRONIC PRODUCTS IS CONSIDERED A FLIGHT SAFETY AND NATIONAL SECURITY CONCERN. FOR THIS REASON, THE US AIR FORCE WANTS TO BE NOTIFIED WHEN LEAD-FREE COMPONENTS AND MANUFACTURING PROCESSES HAVE BEEN IMPLEMENTED. AS PART OF SATISFACTORY COMPLIANCE WITH THE REQUIREMENTS OF THIS CONTRACT, THE US AIR FORCE REQUIRES
NOTIFICATION ON A NO-COST BASIS WHEN ANY OF THE FOLLOWING CONDITIONS EXIST:
1. COMMERCIAL OFF-THE-SHELF (COTS) OR ANY OTHER ELECTRICAL COMPONENTS THAT CONTAIN LEAD-FREE SOLDER
OR LEAD-FREE PLATED COMPONENTS ARE USED IN THE END-ITEM.
2. ANY LEAD-FREE COMPONENT OR PART USED TO MANUFACTURE THE END ITEM THAT IS NOT IDENTIFIED WITH A
SEPARATE PART NUMBER OR DESIGNATION.
10. IF NO LEAD-FREE, LEAD-FREE PLATED COTS OR ANY OTHER LEAD-FREE ELECTRICAL OR ELECTRONICS COMPONENTS EXIST IN THE MANUFACTURED END-ITEM, THE CONTRACTOR SHALL PROVIDE WRITTEN CERTIFICATION
OF COMPLIANCE AS A DELIVERABLE WITH THE CONTRACT.
1. USE INDUSTRY STANDARD IPC-1066, "MARKING, SYMBOLS AND LABELS FOR IDENTIFICATION OF LEAD-FREE AND
OTHER REPORTABLE MATERIALS IN LEAD-FREE ASSEMBLIES, COMPONENTS AND DEVICES"
2. INCLUDE THE PROGRAM ENGINEER'S EVALUATION OF THE PURCHASING/REPAIR ITEM FOR ANY "LEAD-FREE" MILITARY PART(S) IN REFERENCE TO ITS RELIABILITY, PERFORMANCE AND COMPATIBILITY FOR THE SYSTEM.
11. POC FOR THIS MATTER IS THE ENGINEERING SUPPORT ACTIVITY (ESA).
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