Revised_Statement_of_Work.pdf

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Pump Sets for NOAA ship Thomas Jefferson
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NOAA Ship Thomas Jefferson Pump Procurement Specification

MOA2-08(15)

DATE: May 13, 2015 Revised: August 6, 2015

Marine Engineering Division - MOA2 Marine Operation Center, Atlantic

439 West York Street Norfolk, VA 23510

MOA2-08(15): Pump Purchase Specification

May 13, 2015

Page | 2

Table of Contents

1. Scope

2. General

3. Basic Item

3.1 Item 301: Potable Water System Skid

3.2 Item 302: Sewage System Skid

3.3 Item 303: Greywater System Skid

3.4 Item 304: Greywater Overboard Discharge

Page | 3

1. Scope

This specification describes the requirements for the procurement of fluid transfer systems for future installation on NOAA Ship Thomas Jefferson (S-222).

2. General

2.1 References

2.1.1 None

2.2 Government Furnished Equipment

2.2.1 None

2.3 Requirement

2.3.1 Provide all labor and material to provide skid mounted

transfer pumps and motors, and associated control equipment, each including control modules, junction boxes, and surface mounted motor controllers, delivered in a condition ready to be installed on NOAA Ship Thomas Jefferson. Following removal from the shipping material, NOAA will design, fabricate and install all necessary foundations for the skids. The Vendor shall provide knowledgeable and responsible support for installation and testing events. Any materials, components, and labor sub-contracted in meeting the requirements, herein are the responsibility of the vendor.

2.3.2 Provide pump and motor assemblies with the following

common features:

a. Size limitation and installation orientation

1. Constrain the size of the skid so that it is hatchable with minimal disassembly.

2. Orient the axis of the pumps and motor for a longitudinal installation.

b. Corrosion mitigation

Page | 4

1. Preserve all steel surfaces of the transfer pump and motor units and associated components to resist corrosion in a marine environment. The use of epoxy paint is acceptable.

c. Provisions for Lifting

1. Provide lifting eyes on pumps and motors, and other large components that will be removed or replaced for maintenance and repair.

d. Provisions for Maintenance

1. Install stainless steel grease fittings for the lubrication of bushings and bearings that are not sealed or lubricated by an oil bath. Ensure all lubrication fittings are easily accessibility.

e. Controls

1. Provide start/stop and emergency stop pushbutton controls for all equipment.

2. Provide start/stop controls with lift or pull to operate action protected by lift-cover to prevent inadvertent operation. Operation shall initiate removal of power to the electric motor and controls. Reset of the emergency-stop pushbutton shall not create automatic restart.

3. Provide a power available indicator light dimmable from the control module face or side.

4. Provide hard wired 24 VDC for control power.

f. Lubrication Oils

1. Ensure lubricating oil levels provide sufficient lubrication while permanently inclined 15 degrees in any direction, and temporarily inclined to 45 degrees port or starboard. Lubricant distribution shall consider long periods of equipment inactivity, and provide appropriate lubrication on start-up. Provide positive means for oil distribution.

2. Provide positive means for determining lubricating oil levels for suspended gear cases readable with a flashlight or special lighting by a person standing on the deck below. Removal of plugs to determine oil levels is not acceptable.

Page | 5

g. Electrical Installations

1. Ensure electrical installations and equipment meet 46CFR Subchapter J, IEEE STD 45, and NEMA standards as applicable, and are compatible with the available standard three-phase, 60 hertz alternating current ungrounded system.

h. Electric Motor, Controller and Wiring

1. Ensure electric motors meet NEMA standard MG-1 for alternating current, 3 phase, 60 hz, ungrounded, are rated for continuous duty and are drip-proof.

2. Ensure electric motors are at least two-speed;

full and ½ speed. Alternatively, variable frequency motors are acceptable. If variable speed motors are provided, provide additional speed settings.

3. Provide surface mount type motor controllers meeting NEMA standard 250 and NEMA standard ICS requirements.

Use low-voltage release. When developing horsepower to meet operational requirements, the motor shall not be in overload condition. Include the following minimum controls: start/stop, full speed control, half speed control, emergency stop function, and local/remote control selection. Provide a torque limiting feature to limit the current draw where not required.

4. Ensure electric controls shall meet IEEE STD 45 and 46 CFR Subchapter J requirements for shipboard installation.

Controls shall be low-voltage 120VAC, single phase. Wiring shall be in accordance with IEEE STD 45 and NEMA standard ICS.

Provide functional block diagrams and schematic diagrams in the technical publication and mount copies in a weatherproof package on the inside cover of the controllers.

i. Variable Speed Drive Systems:

1. Variable speed drive systems, if provided, shall create no more than a level of 5% total harmonic distortion on the distribution system. Indicate the standards the proposed

Page | 6 equipment meets for harmonic control, such as IEEE-519. Prior to release of drawings for construction, provide an analysis quantifying the level of distortion that is expected at the point of supply to the drive, identifying any restrictions or mitigation requirements, in order to meet the 5% harmonic distortion requirement.

j. Characteristics Common to all Pumps

1. Provide all pump motors with a local and remote main line emergency disconnect switch, the opening of which disconnects all electrical power to the motor. Locate the local switch in a position accessible to the person in charge of the motor operation. The remote switch will be installed with the units in the future.

2. Motors, switches, controls, and cables must be waterproof to the extent required for installation in an engine room.

k. Instrumentation

1. Ensure all gauges are commercially available, marine grade gauges with an accuracy of 1 percent. Pressure read out units must be in PSI.

2.3.3 Supply these additional deliverables for each pump and

motor assembly skid:

a. Technical Data (TD)

1. The overall component and system weight.

2. Documentation showing that the unit complies with the functional requirements within the Basic Items.

3. Manual, technical publications, and/or catalogue data detailing the installation requirements for each piece of equipment.

2.3.4 Vendor shall supply Engineering Data for Provisioning

(EDFP)

1. Provide EDFP for all components being supplied after contract award as defined herein. EDFP includes drawings, Page | 7 technical manuals, catalog data and product specification sheets to allow the provisioning of a system or piece of equipment.

a) All drawings provided shall be in AutoCAD Version 2012 with optical copies provided on

CD-ROM.

b) Technical Manuals. Provide four hard copies and two CDs with pdf copies of each Technical Manual supplied for any equipment as a requirement of this contract. The use of generalized manuals not specific to the pertinent model is not acceptable. Deliver the manuals and drawing copies with the equipment. The manuals provided shall contain complete operating, installation, maintenance, troubleshooting, and repair instructions and parts lists in sufficient detail for the operating personnel to operate, maintain, and repair the equipment.

The manuals shall include assembly plans, complete drawings with all dimensions included, diagrams, sections, and schematics in order to identify the various parts of the assembly. Include complete and clear documentation of periodic or planned maintenance requirements. List maintenance instructions in tabular form and include a recommended time interval for performing each maintenance task. Include a complete parts list with parts described in sufficient detail that required repair parts can be easily identified and ordered by operating personnel. Include detailed procedures for disassembly of equipment, parts lists, inspection criteria, and test procedures.

2. Include provisions in lower-tier subcontracts and supply agreements requiring compliance with this Specification.

The EDFP that NOAA requires from the Vendor’s subcontractors shall be provided by the Vendor.

3. Ensure all EDFP supplied includes:

a) Recommended spares for one year of operation.

b) End items as installed

Page | 8

c) Individual parts of each end item

d) Original Equipment Manufacturer (OEM) part numbers

e) OEM’s name and address

f) Quantity used in each piece of equipment

g) Keying to provided drawings

h) All special tools and test equipment required to maintain the end item.

i) List of all software/licenses needed to accomplish diagnostic testing.

2.3.5 Quality Assurance

a. None additional

2.4 Notes

2.4.1 Delivered all equipment the following address:

Marine Operation Center - Atlantic 439 West York St.

Norfolk, VA 23510

END OF ITEM

Page | 9

3. Basic Item

3.1 Item 301: Potable Water System Skid

3.1.1 References

None

3.1.2 Government Furnished Equipment

3.1.3 None

3.1.4 Requirement

a. Provide a skid pump assembly for transfer of Potable Water within the ship that meets the following minimum requirements:

1. Pump assembly Qty: 2 mounted in parallel

2. Type: centrifugal

3. flow rate: 25 gpm

4. Discharge press: 50 psig

5. Pump Body: Bronze or stainless steel

6. Pump internals: Stainless steel or monel

7. Pipe Connections: 1¼ inch

8. Self-priming

9. Motor: Ulta High Efficiency

10. Endurance: Continuous operation

11. Power: 440 VAC, 60 Hz, 3 phase

12. Mount: Frame, bolted to skid

13. Control Panel: NEMA 0

14. Combination skid mounted motor controller with motor circuit switch and run indicator light

15. Local and remote controls

16. Full Voltage, Non Reversing

b. Operation of the skid assembly. Mount the two pump and motor assemblies in parallel bolted to one skid to allow for system redundancy and to permit continuous system operation while any single pump or motor is non-operational. Both pumps shall not be operated simultaneously. Connect both motors to a single skid mounted motor control panel. Provide a remote control circuit that allows the motors to be started, stopped and monitored from the Machinery Control Station (MCS). Provide a 0 – 100 psi glycerin filled pressure gauge on the discharge of each pump after a stainless steel isolation valve.

Page | 10

3.2 Item 302: Sewage System Skid

3.2.1 References

3.2.2 Government Furnished Equipment

a. None

3.2.3 Requirement

a. Provide a skid pump assembly for transfer of sewage effluent within the ship that meets the following minimum

2. Type: centrifugal, macerator

3. flow rate: 50 gpm

4. Discharge press: 15 psig

5. Pump Body: Bronze or stainless steel

6. Pump internals: Stainless steel or monel

7. Pipe Connections: 2”

8. Self-priming

9. Motor: Ulta High Efficiency

10. Endurance: Continuous operation

11. Power: 440 VAC, 60 Hz, 3 phase

12. Mount: Frame, bolted to skid

13. Control Panel: NEMA 0

14. Combination skid mounted motor controller with motor circuit switch and run indicator light

b. Operation of the skid assembly. Mount the two macerator pump and motor assemblies in parallel bolted to one skid to allow for system redundancy and to permit continuous system operation while any single pump or motor is non-operational. Both pumps shall not be operated simultaneously.

Connect both motors to a single skid mounted motor control panel. Each pump shall be capable of grinding solid and semi-solid organic waste. Provide a remote control circuit that allows the motors to be started, stopped and monitored from the MCS. Provide a 0 – 60 psi glycerin filled pressure gauge on the discharge of each pump after a stainless steel isolation valve.

Page | 11

3.3 Item 303: Greywater System Skid

3.3.1 References

3.3.2 Government Furnished Equipment

3.3.3 Requirement

a. Provide a skid pump assembly for transfer of greywater within the ship that meets the following minimum requirements:

3. flow rate: 25 gpm

4. Discharge press: 50 psig

5. Pump Body: Bronze or stainless steel

6. Pump internals: Stainless steel or monel

7. Pipe Connections: 2½”

8. Self-priming

9. Motor: Ulta High Efficiency

10. Endurance: Continuous operation

11. Power: 440 VAC, 60 Hz, 3 phase

12. Mount: Frame, bolted to skid

13. Control Panel: NEMA 0

14. Combination skid mounted motor controller with motor circuit switch and run indicator light

b. Operation of the skid assembly. Mount the two pump and motor assemblies in parallel bolted to one skid to allow for system redundancy and to permit continuous system operation while any single pump or motor is non-operational. Both pumps shall not be operated simultaneously. Connect both motors to a single skid mounted motor control panel. Provide a remote control circuit that allows the motors to be started, stopped and monitored from the MCS. Provide a 0 – 100 psi glycerin filled pressure gauge on the discharge of each pump after a stainless steel isolation valve.

Page | 12

3.4 Item 304: Greywater Overboard Discharge

3.4.1 References

3.4.2 Government Furnished Equipment

3.4.3 Requirement

a. Provide a single pump assembly for transfer of greywater to overboard that meets the following minimum

1. Pump assembly Qty: 1

3. flow rate: 80 gpm

4. Discharge press: 50 psig

5. Pump Body: Bronze or stainless steel

6. Pump internals: Stainless steel or monel

7. Pipe Connections: 2½ inch

8. Self-priming

9. Motor: Ulta High Efficiency

10. Endurance: Continuous operation

11. Power: 440 VAC, 60 Hz, 3 phase

12. Mount: Frame, bolted to skid

13. Control Panel: NEMA 0

14. Combination skid mounted motor controller with motor circuit switch and run indicator light

b. Operation of the pump assembly. Mount the pump and motor assembly on a single skid with a skid mounted motor control panel. Provide a remote control circuit that allows the motor to be started, stopped and monitored from the MCS. Provide a 0 – 100 psi glycerin filled pressure gauge on the discharge of the pump after a stainless steel isolation valve.

1. Scope
2. General
3. Basic Item
3.1 Item 301: Potable Water System Skid
3.2 Item 302: Sewage System Skid
3.3 Item 303: Greywater System Skid
3.4 Item 304: Greywater Overboard Discharge
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/HRV (Za stvaranje Adobe PDF dokumenata najpogodnijih za visokokvalitetni ispis prije tiskanja koristite ove postavke. Stvoreni PDF dokumenti mogu se otvoriti Acrobat i Adobe Reader 5.0 i kasnijim verzijama.)

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<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> /ENU (Use these settings to create Adobe PDF documents best suited for high-quality prepress printing. Created PDF documents can be opened with Acrobat and Adobe Reader 5.0 and later.)

/Namespace [ (Adobe) (Common) (1.0) /OtherNamespaces [ /AsReaderSpreads false /CropImagesToFrames true /ErrorControl /WarnAndContinue /FlattenerIgnoreSpreadOverrides false /IncludeGuidesGrids false /IncludeNonPrinting false /IncludeSlug false /Namespace [ (Adobe) (InDesign) (4.0) /OmitPlacedBitmaps false /OmitPlacedEPS false /OmitPlacedPDF false /SimulateOverprint /Legacy /AddBleedMarks false /AddColorBars false /AddCropMarks false /AddPageInfo false /AddRegMarks false /ConvertColors /ConvertToCMYK /DestinationProfileName () /DestinationProfileSelector /DocumentCMYK /Downsample16BitImages true /FlattenerPreset << /PresetSelector /MediumResolution /FormElements false /GenerateStructure false /IncludeBookmarks false /IncludeHyperlinks false /IncludeInteractive false /IncludeLayers false /IncludeProfiles false /MultimediaHandling /UseObjectSettings /Namespace [ (Adobe) (CreativeSuite) (2.0) /PDFXOutputIntentProfileSelector /DocumentCMYK /PreserveEditing true /UntaggedCMYKHandling /LeaveUntagged /UntaggedRGBHandling /UseDocumentProfile /UseDocumentBleed false >> setdistillerparams /HWResolution [2400 2400] /PageSize [1224.000 792.000] >> setpagedevice

File details come from the government source that posted it. Updated .