Moose_Boat_Engine 1 .docx

Vessel/Project Name: Moose Boat PF-610 CLIN No:0001 -0004 TITLE OF DISCRETE WORK TASK: Provide Remanufactured Cummins QSB Engine for Moose Boat

1.0 ABSTRACT

Contractor shall furnish a remanufactured Cummins QSB engine for Suisun Bay Reserve Moose boat. In addition contractor shall pick up existing Moose Boat QSB engine and transmission and strip reusable parts off existing engine and install on remanufactured engine.

2.0 REFERENCES/ENCLOSURES: None

3.0 ITEM LOCATION/DESCRIPTION

3.1 Location/Quantity

3.1.1 Location:

Suisun Bay Reserve Fleet 2595 Lake Herman Rd.

Benicia, CA 94510

3.1.2 Quantity:

One (1) QSB Cummins Engine with attached transmission.

4.0 GOVERNMENT FURNISHED EQUIPMENT/MATERIAL/SERVICES: Usually "None"

4.1 Government Furnished Equipment (GFE): None

4.2 Government Furnished Material (GFM):

4.2.1 One (1) QSB Cummins Engine with attached transmission.

4.3 Government Furnished Services (GFS): None

4.4 Government Furnished Information (GFI): None

5.0 NOTES: None

6.0 QUALITY ASSURANCE REQUIREMENTS:

6.1 Contractor shall accomplish all work in accordance with engine manufacture’s requirements and guidelines.

7.0 STATEMENT OF WORK REQUIRED

7.1 Arrangements

7.1.1 Contractor shall provide a diesel engine stand to the Suisun Bay Reserve Fleet (SBRF) to assist SBRF personnel in removing existing QSB engine from the SBRF Moose Boat and allowing for transportation of engine from SBRF to contractor facility.

7.1.2 Contractor shall pick up engine with attached transmission from the SBRF and deliver to their facility for stripping components and attaching to new engine.

7.1.3 Contractor shall redeliver completed engine back to SBRF.

7.2 Structural: None

7.3 Mechanical

7.3.1 Contractor shall provide a remanufactured Cummins QSB Diesel engine part number DR6496-RX, CPL 8464.

7.3.2 Using components from existing engine, as required, contractor shall accomplish the following to the newly remanufactured engine.:

a. Change the ECM calibration to DO90211, FP90231, FR91395, & SC 9613

b. Change the engine operating voltage to SV 9002 (24 Volts)

c. Change the crankcase breather to BR 9212 d, Change the vibration damper option to DA 9160

e. Change the engine wiring harness to EA 9062

f. Change the ISR wiring harness to EA 9066

g. Change the alternator to EE 9214

h. Change the digital display panel to EG 9294

i. Add the instrument panel EG 9297 with EG 9306

j. Change the fuel filter to FF 9559

k. Change the fuel transfer pump to FS 9833 (24 Volts)

l. Change the gear cover to GG 9762

m. Change the lifting bracket to LA 9098

n. Change the oil cooler to LC 9207

o. Change the oil filter to LF 9140

p. Change the dipstick to LG 9971

q. Change the marine gear cooler to OC 9064

r. Change the oil pan to OP 9315 (front sump)

s. Change the remote oil drain to RD 9032

t. Change the front engine guard to SG 9058

u. Remove the starter motor ST 9322

v. Change the water pump to WP 9757

w. Change the water pump drive to WP 9136 X. Remove existing transmission and attach to new engine.

7.3.3 Contractor shall replenish all fluids necessary for engine operation, as applicable.

7.4 Electrical: None

7.5 Electronics: None

7.6 Preparation/Modification of Drawings: None

7.7 Inspection/Test

7.7.1 Contractor shall provide a certified engine technician to attend an operational test of the remanufactured engine upon its reinstallation into the SBRF Moose boat by SBRF personnel

7.8 Painting

7.8.1 Paint all new and modified surfaces to match surrounding surfaces.

7.9 Marking

7.9.1 Install name plates, notices, and markings for all new and modified systems.

7.10 Manufacturer's Representative:

7.10.1 See Para 7.7.1 above.

8.0 GENERAL REQUIREMENTS: None