DS6419_500K4360.pdf

Packaging Requirements Sheet

(Special Packaging Instructions) DS6419

PRON: EH4L0294EH DATE: 08 JULY 2024

NSN: 5895-01-660-8550

Jennifer Vernon, DSN 793-8133

A. Military preservation, packing, and marking for the item identified above shall be accomplished in accordance with the specific requirements identified below, all the applicable requirements of, MIL-STD-2073-1 and the Special Packaging Instruction (SPI) contained in the TDP.

PRESERVATION: MILITARY

LEVEL OF PACKING: -B--

QUANTITY PER UNIT PACKAGE: -001-

SPI NUMBER–AK16608550, DATED–02 SEP 20, REV -

B. Unitization: Shipments of identical items going to the same destination shall be palletized if they have a total cubic displacement of 50 cubic feet or more unless skids or other forklift handling features are included on the containers. Pallet loads must be stable, and to the greatest extent possible, provide a level top for ease of stacking. A palletized load shall be of a size to allow for placement of two loads high and wide in a conveyance. The weight capacity of the pallet must be adequate for the load. The pallet shall be a 40 x 48 inch, 4-way entry pallet although variations may be permitted as dictated by the characteristics of the items being unitized. The load shall be contained in a manner that will permit safe handling during shipment and storage.

C. Marking: In addition to any special markings called out on the SPI;

C.1. All unit packages, intermediate packs, exterior shipping containers, and, as applicable, unitized loads shall be marked in accordance with MIL-STD-129, including bar coding and a MSL label. The contractor is responsible for application of special markings as discussed in the Military Standard regardless of whether specified in the contract or not. Special markings include, but are not limited to, Shelf-life markings, structural markings, and transportation special handling markings. The marking of pilferable and sensitive materiel will not identify the nature of the materiel. Passive RFID tagging is required in all contracts that contain DFARS clause 252.211-7006. Contractors must check the solicitation and/or contract for this clause. For details and most recent information, see http://www.acq.osd.mil/log/sci/ait.html for the current DoD Suppliers’ Passive RFID

Information Guide and Supplier Implementation Plan. If the item has Unique Item

Identifier (UII) markings then the concatenated UII needs to be 2D bar coded and applied on the unit package, intermediate and exterior containers, and the palletized unit load.

http://www.acq.osd.mil/log/sci/ait.html

D. Heat Treatment and Marking of Wood Packaging Materials: All non-manufactured wood used in packaging shall be heat treated to a core temperature of 56 degrees Celsius for a minimum of 30 minutes. The box/pallet manufacturer and the manufacturer of wood used as inner packaging shall be affiliated with an inspection agency accredited by the board of review of the American Lumber Standard Committee. The box/pallet manufacturer and the manufacturer of wood used as inner packaging shall ensure tractability to the original source of heat treatment. Each box/pallet shall be marked to show the conformance to the International Plant Protection Convention Standard. Boxes/pallets and any wood used as inner packaging made of non-manufactured wood shall be heat-treated. The quality mark shall be placed on both ends of the outer packaging, between the end cleats or end battens; on two sides of the pallet. Foreign manufacturers shall have the heat treatment of non-manufactured wood products verified in accordance with their

National Plant Protection Organization’s compliance program. In addition, wood used as dunnage for blocking and bracing, to include ISO containers, shall be ordered with ALSC certified marking for dunnage or the markings may be applied locally at two foot intervals.

E. This SPI has been validated and the method of preservation/packing has proven successful in meeting the needs of the military distribution system, including indeterminate storage and shipment throughout the world. Special instructions and/or tailoring of the SPI is detailed in the Supplemental Instructions below. A prototype package is required to validate the sizes and fit requirements of the SPI.

Minor dimensional and size changes are acceptable provided contractor provides the

PCO and ACO with notification 60 days prior to delivery. Any design changes or changes in the method of preservation that provide a cost savings without degrading the method of preservation or packing or affecting the serviceability of the item will be considered and responded to within 10 days of submission to PCO and ACO.

Government reserves the right to require testing to validate alternate industrial preservation methods, materials, alternate blocking, bracing, cushioning, and packing.

F. Hazardous Materials (as applicable):

F.1..Hazardous Materials is defined as a substance, or waste which has been determined by the Secretary of Transportation to be capable of posing an unreasonable risk to health, safety, and property when transported in commerce and which has been so designated.

(This includes all items listed as hazardous in Titles 29, 40 and 49 CFR and other applicable modal regulations effective at the time of shipment.)

F.2. Unless otherwise specified, packaging and marking for hazardous material shall comply with the requirements for the mode of transport and the applicable performance packaging contained in the following documents:

International Air Transport Association (IATA) Dangerous Goods Regulations

International Maritime Dangerous Goods Code (IMDG)

Code of Federal Regulations (CFR) Title 29, Title 40 and Title 49

Joint Service Regulation AFMAN24-604/TM38-250/NAVSUPPUB 505/MCO

P4030.19/DLAM 4145.3 (for military air shipments).

F.3. If the shipment originates from outside the continental United States, the shipment shall be prepared in accordance with the United Nations Recommendations on the

Transport of Dangerous Goods in a manner acceptable to the Competent Authority of the nation of origin and in accordance with regulations of all applicable carriers.

F.4. When applicable, a Product Safety Data Sheet (SDS) is required to be included with every unit pack and intermediate container and shall be included with the packing list inside the sealed pouch attached to the outside of the package.

SUPPLEMENTAL INSTRUCTIONS: SEE ATTACHED SPI FOR PACKAGING

REQUIREMENTS.

SPECIAL PACKAGING INSTRUCTION

Form Approved OMB No. 0704-0188

-BM

JS

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

. 500K4360 (92878) SELECTOR, CONTROL 92878 AK16608550

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

5895-01-660-8550 September 2, 2020

7. QUP 8. ICQ 9. UNIT PACK WT (LB.) 10. UNIT PACK CU (CU. FT.) 11. UNIT PACK SIZE (INCHES)

1 EACH NONE 45.1 3.022 22.9 X 19.0 X 12.0

12. MILITARY PRESERVATION 18.

STEPS

19.

REQD

20.

DESCRIPTION

MIL-STD-2073-1, METHOD 42

13. CLEANING 1-B 1 WRAP: A-A-3174, TY I, CL 1, 6 MIL, SIZE: 43 X 30

MIL-STD-2073-1 2-C CUSHIONING, BLOCKING AND BRACING: SEE NOTE

14. DRYING 3-D 1 CONTAINER: ASTM D5118,ST RSC,TY CF,CL DOM,

MIL-STD-2073-1

VAR SW, GR 275, SIZE: 22 X 18-1/4 X 10-1/2

15. PACKING

4-E 1 BAG: MIL-DTL-117, TY I, CL E, ST 1, SIZE: 32 X 37

A. LEVEL A

5-F 1 CONTAINER: ASTM D5118,ST RSC,TY CF,CL WR,

MIL-STD-2073-1 & NOTE G VAR SW, GR W5c, SIZE: 22-5/8 X 18-3/4 X 11-1/4

B. LEVEL B

MIL-STD-2073-1 & NOTE G

16. MARKING

MIL-STD-129

17. NOTES/DRAWING

A. QUALITY ASSURANCE PROVISIONS:

1. INSPECT PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1.

2. INSPECT THE PACKING IN ACCORDANCE WITH MIL-STD-1186 AND THE APPLICABLE CONTAINER

SPECIFICATION.

B. APPLY A SINGLE WRAP TO CONTROL SELECTOR. SECURE WITH TAPE.

C. FABRICATE PADS “A” THROUGH “C” IN ACCORDANCE WITH THE CHART ON PAGE 2.

PLACE PADS “A”, PADS “B”, PADS “C”, AND WRAPPED CONTROL SELECTOR INTO ASTM D5118

CONTAINER AS SHOWN ON PAGE 2.

D. CONTAINER CLOSURE SHALL BE IN ACCORDANCE WITH CLOSURE 2B6, OF ASTM D1974.

E. CLOSURE SHALL BE BY HEAT SEALING.

F. CONTAINER CLOSURE SHALL BE IN ACCORDANCE WITH SEALING METHOD B OF ASTM D1974.

G. PACKING:

LEVEL A PACKING SHALL BE ACCOMPLISHED USING WOOD-CLEATED PANELBOARD SHIPPING

BOXES, CONFORMING TO ASTM D6251, TYPE III, CLASS 2 OR NAILED WOOD BOXES CONFORMING TO

ASTM-D6880, CLASS 2.

LEVEL B PACKING SHALL BE ACCOMPLISHED USING EITHER FIBERBOARD BOXES, WEATHER-RESISTANT CLASS, CONFORMING TO ASTM D5118 OR TRIPLEWALL, CORRUGATED FIBERBOARD BOXES, CLASS CGWR, CONFORMING TO ASTM D5168 OR PALLET BASE CONTAINERS, TYPE III, CONFORMING TO MIL-B-

43666. CLOSURE, SEALING, AND REINFORCEMENT SHALL BE IN ACCORDANCE WITH SPECIFIC,

APPLICABLE METHODS OF ASTM D1974, OR AS REFERENCED IN THE CONTAINER SPECIFICATION.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 2 Pages

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

-BM

Form Approved OMB No. 0704-0188

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to the Department of Defense, Executive Services and Communications Directorate (0704-0188). Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR COMPLETED FORM TO THE ABOVE ORGANIZATION.

1. PART OR DRAWING NO. (CAGE CODE) NOMENCLATURE 2. CAGE 3. SPI NO.

500K4360 (92878) SELECTOR, CONTROL 92878 AK16608550

4. NATIONAL STOCK NO. 5. DATE 6. REVISION

5895-01-660-8550 September 2, 2020

17. NOTES/DRAWING (CONTINUED)

(NOTE G CONTINUED)

WHEN THE TOTAL QUANTITY TO BE SHIPPED TO THE SAME DESTINATION EXCEEDS 125 POUNDS, EXTERIOR PACKS WITHOUT SKIDS SHALL BE PALLETIZED IN ACCORDANCE WITH MIL-STD-147.

MATERIALS CHART

BLOCK DESCRIPTION SIZE QTY COMMENTS

A FOAM A-A-59136, CL 1, GR A, TY I 22 X 18-1/4 X 2 2

B FOAM A-A-59136, CL 1, GR A, TY I 22 X 6-1/4 X 2 2

C FOAM A-A-59136, CL 1, GR A, TY I 14-1/4 X 6-1/4 X 2 2

DD FORM 2169C, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE. Page 2 of 2 Pages