Drawings_MER-HE-103_10-26-2020.pdf

10/26/2020

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A1

FIELD VERIFY ALL DIMENSIONS.

NOT ALL COMPONENTS SHOWN FOR CLARITY.

NOT TO SCALE

SECTION THROUGH TOWER

A4

FIELD VERIFY ALL DIMENSIONS.

NOT ALL COMPONENTS SHOWN FOR CLARITY.

NOT TO SCALE

HYDRAULIC CYLINDER DETAIL

BRACKET FOR POSITION INDICATOR

NEW COMPONENTS

CALLOUTS THIS SIDE:

EL 325.0

EL 337.5

PIPE TRENCH

EL 424.33 (PUMP AND HEATER ROOM FLOOR)

EL 436.0 (GATE CONTROLS AND POSITION INDICATORS)

GATE

MARK COMPONENT QUANTITY DESCRIPTION

3 SETS OIL PACKING WHERE THE STEM LEAVES THE CYLINDER

3 SETS

3 SETS

WATER PACKING WHERE THE STEM PENETRATES THE BONNET

1.5" DIA. OIL PACKING OIL PACKING WHERE THE STEM EXTENSION LEAVES THE CYLINDER

3BONNET GASKET FIELD VERIFY TYPE AND DIMENSIONS OF GASKETS FOR NEW GASKETS

(GATE SHOWN IN RAISED POSITION)

M-101

STEM EXTENSION: MARK 19647-3

1.5" DIA. PACKING GLAND: 19647-7

1.5" DIA. PACKING SEAT: MARK 19647-8

BONNET COVER: MARK 19639-1

CYLINDER HEAD: MARK 19639-2

3-13/32" DIA. PACKING SEAT: MARK 19647-12

3-13/32" DIA" DIA. PACKING SEAT: MARK 19647-11

3-13/32" DIA. PACKING GLAND: MARK 19647-10

CYLINDER GASKET 6 O-RING GASKETS AT THE CYLINDER BARREL TOP AND BOTTOM19647-5

19647-9

19647-13 3-13/32" DIA. WATER PACKING

19647-14 3-13/32" DIA. OIL PACKING

N/A

19647-17 6 O-RING USED AT PISTON AND AT UPPER PART OF LEAF NUT

19647-18 3 O-RING USED AT LOWER PART OF LEAF NUT

O-RING, 3-3/8" I.D.

O-RING, 3" I.D.

TWO SUCTION FILTERS

TWO BREATHER FILTERS

TWO RETURN FILTERS

ONE HIGH PRESSURE FILTER

AT THE HYDRAULIC POWER UNITS:

REPLACE ALL FILTER ELEMENTS

1N/A

2RETURN FILTERN/A

2N/A

2N/A

HIGH PRESSURE FILTER

SEE DETAIL THIS SHEET

OF THREE AT THIS LEVEL.

HYDRAULIC CYLINDER, TYPICAL

REFURBISHED HYDRAULIC CYLINDER COMPONENTS

MARK COMPONENT QUANTITY

319638-1 CYLINDER

REMARKS

PISTON: MARK 19647-2 (CLEAN AND INSPECT)

PISTON RINGS FROM THE PISTON)

INSPECT. DO NOT REMOVE ANY OF THE

PISTON RING: MARK 19647-6 (CLEAN AND

CLEAN, INSPECT INTERIOR, PAINT EXTERIOR.

CYLINDER: MARK 19638-1

319639-1 BONNET COVER

EXTERIOR.

PACKINGS, GLANDS, AND SEATS TO SURFACE FINISH OF 32 μIN. PAINT

CLEAN, INSPECT INTERIOR, AND POLISH SURFACES IN CONTACT WITH

319639-2

EXTERIOR.

PACKINGS, GLANDS, AND SEATS TO SURFACE FINISH OF 32 μIN. PAINT

CLEAN, INSPECT INTERIOR, AND POLISH SURFACES IN CONTACT WITH CYLINDER HEAD

319647-1 STEM

IN SPECIFICATIONS)

REFERRED TO AS THE PISTON ROD

STEM: MARK 19647-1 (NOTE: ALSO

BONNET (DRAWING UNAVAILABLE)

WIDTH RATIO NOT TO EXCEED 1.0.

WITH SCORING NOT GREATER IN DEPTH THAN 1/32", AND SCORING DEPTH TO

CLEAN, INSPECT, HONE, AND POLISH TO ACHIEVE SURFACE FINISH 16 μIN, AND

319647-3

WIDTH RATIO NOT TO EXCEED 1.0.

WITH SCORING NOT GREATER IN DEPTH THAN 1/32", AND SCORING DEPTH TO

CLEAN, INSPECT, HONE, AND POLISH TO ACHIEVE SURFACE FINISH 16 μIN, AND STEM EXTENSION

319639-7 1.5" DIA. PACKING GLAND

SURFACE FINISH OF 16 μIN, AND ALL OTHER SURFACES TO 32 μIN.

CLEAN, INSPECT, AND POLISH SURFACES IN CONTACT WITH STEM TO

319639-8

SURFACE FINISH OF 16 μIN, AND ALL OTHER SURFACES TO 32 μIN.

CLEAN, INSPECT, AND POLISH SURFACES IN CONTACT WITH STEM TO1.5" DIA. PACKING SEAT

619639-10

SURFACE FINISH OF 16 μIN, AND ALL OTHER SURFACES TO 32 μIN.

CLEAN, INSPECT, AND POLISH SURFACES IN CONTACT WITH STEM TO3-13/32" DIA. PACKING GLAND

319639-11

SURFACE FINISH OF 16 μIN, AND ALL OTHER SURFACES TO 32 μIN.

CLEAN, INSPECT, AND POLISH SURFACES IN CONTACT WITH STEM TO

319639-12

SURFACE FINISH OF 16 μIN, AND ALL OTHER SURFACES TO 32 μIN.

CLEAN, INSPECT, AND POLISH SURFACES IN CONTACT WITH STEM TO

SEAT (WATER SIDE)

3-13/32" DIA" DIA. PACKING

SEAT (OIL SIDE)

3-13/32" DIA" DIA. PACKING

DESICCANT BREATHER

NEW HYDRAULIC SYSTEM COMPONENTS

LEAF NUT: MARK 19647-18

NEW LOWER O-RING FOR

LEAF NUT: MARK 19647-17

NEW UPPER O-RING FOR

PACKING: MARK 19647-13

NEW 3-13/32" DIA. WATER

PACKING: MARK 19647-14

NEW 3-13/32" DIA. OIL

MARK 19647-17

NEW O-RING FOR PISTON:

6N/A NEW PIPING SEGMENTS

INTERFACE BETWEEN ORIGINAL STEEL AND NEWER STAINLESS STEEL PIPING.

COUPLING FLANGE. EACH SEGMENT REPLACES PIPING AT THE EXISTING

NEW STAINLESS STEEL PIPING SEGMENTS, EACH WITH ISOLATION VALVE AND

EXISTING HYDRAULIC PIPING, STAINLESS STEEL 1.5" PIPES, SIX LINES

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EXISTING WELDED FLANGED CONNECTION (TYPICAL 6 LOCATIONS)

EXISTING ISOLATION VALVE, THREADED CONNECTIONS (TYPICAL 6 LOCATIONS)

SAFETY STUD CAP (FITS IN GATE HANGER ASSEMBLY)

A P

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B3 NOT TO SCALE

PIPING DETAIL

6 LOCATIONS)

1.5" STEEL PIPE (TYPICAL

CONNECTION TO EXISTING

NEW WELDED FLANGE

(TYPICAL 6 LOCATIONS)

1.5" STAINLESS STEEL PIPE

CONNECTION TO EXISTING

NEW WELDED FLANGE

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AND NEW PIPE FITTINGS.

ADEQUATE SPACE FOR NEW PIPE SEGMENTS

PIPE ENDS FOR WELDING AND TO ENSURE

OF EXISTING PIPE SO AS TO PROVIDE SUITABLE

PIPE SEGMENT BY REMOVING SUFFICENT LENGTH

DEMO NOTE: CONTRACTOR SHALL REPLACE EACH

FIELD VERIFY ALL DIMENSIONS.

NOT ALL COMPONENTS SHOWN FOR CLARITY.

LOCATIONS)

BELOW (TYPICAL 6

SEGMENTS ABOVE AND

STAINLESS STEEL PIPE

ISOLATION VALVE WITH

NEW STAINLESS STEEL

HYDRAULIC POWER UNITS. SEE SPECIFICATIONS FOR DETAILS.

REPLACE EXISTING FILTER ELEMENT ON THE PRESSURE LINE AT THE

TO THE HYDRAULIC POWER UNITS. SEE SPECIFICATIONS FOR DETAILS.

REPLACE EXISTING SPIN-ON FILTER ELEMENTS ON FILTERS AT RETURN LINES

TANKS. SEE SPECIFICATIONS FOR DETAILS.

REPLACE EXISTING DESICCANT BREATHERS AT THE HYDRAULIC POWER UNIT

SUCTION STRAINER

UNIT TANKS. SEE SPECIFICATIONS FOR DETAILS.

REPLACE EXISTING PUMP SUCTION STRAINERS AT THE HYDRAULIC POWER

ORIGINAL STEEL 1.5" PIPES, SIX LINES

EXISTING HYDRAULIC PIPING,

MARK 19647-9

NEW 1.5" DIA. OIL PACKING:

MARK 19647-5

NEW GASKET (O-RING):

MARK 19647-5

NEW GASKET (O-RING):

TYPE, DIMENSIONS)

COVER (FIELD VERIFY

BONNET AND BONNET

NEW GASKET BETWEEN

LEAF NUT: MARK 19647-4 (CLEAN AND INSPECT)

AND SEE SHEET NOTES FOR ADDITIONAL DETAILS)

(SEE SCHEDULE FOR COMPONENTS TO BE REFURBISHED,

CALLOUTS THIS SIDE: EXISTING COMPONENTS

3N/A BONNET PAINT EXPOSED PORTION.

BONNET (PAINT EXPOSED PORTION)

-PROCEDURES TO DEAL WITH FASTENERS OR OTHER ASSEMBLY METHODS THAT ARE DETERIORATED OR OTHERWISE MALFUNCTIONING.

-PROCEDURES TO ENSURE COMPONENTS ARE RE-INSTALLED IN THE SAME ALIGNMENTS AS THEY ARE PRESENTLY ASSEMBLED.

PRESENT) TO MAINTAIN AND/OR ENSURE LEAK-FREE SEAL.

-REPLACEMENT OF THE GASKET BETWEEN THE BONNET AND THE BONNET COVER (OR ADDITION OF GASKET, IF NO GASKET IS

-METHOD OF REMOVAL AND REINSTALLATION TO ENSURE ACCURATE ALIGNMENT OF MACHINERY AND STRUCTURES IS MAINTAINED.

DESIGN CONSIDERATIONS INCLUDE, BUT ARE NOT LIMITED TO:

AND SHALL PROPOSE METHODS AND MATERIALS FOR RE-INSTALLATION ONCE THE WORK IS COMPLETE.

CONTRACTOR SHALL FIELD VERIFY ACTUAL CONDITIONS OF EACH HYDRAULIC CYLINDER ASSEMBLY

6. DURING DISASSEMBLY OF HYDRAULIC CYLINDER COMPONENTS FOR EXECUTION OF THIS WORK, WITHOUT DISASSEMBLY OF THE RINGS.

5. PISTON RINGS SHALL NOT BE REMOVED FROM THE PISTON. CLEANING OF THE RINGS AND PISTON SHALL BE DONE

REFURBISHMENT TABLE SHALL HAVE ADDITIONAL REPAIRS COMPLETED.

4. ALL EXISTING COMPONENTS THAT SHALL BE REUSED SHALL BE THOROUGHLY CLEANED. ITEMS LISTED IN THE

3. SEE SPECIFICATIONS FOR ADDITIONAL DETAILS.

DRAWING 19647).

NUMBER ON THAT SHEET (FOR EXAMPLE, 19647-1, THE STEM, IS PART NUMBER 1 ON FOR INFORMATION ONLY

AND FIELD VERIFY ALL RELEVANT DIMENSIONS. COMPONENT MARKS INDICATE THE DRAWING SHEET AND THE PART

ADDITIONAL INFORMATION. DO NOT ASSUME DIMENSIONS ARE CORRECT - FIELD VERIFY ACTUAL CONDITIONS

2. REFER TO INFORMATION ONLY DRAWINGS FOR COMPONENT MARKS LISTED ON THIS SHEET AND FOR

CONDITIONS AND SHALL COORDINATE WITH USACE TO DETERMINE SAFE AND APPROPRIATE WORK SEQUENCES.

1. NOT ALL ITEMS SHOWN FOR CLARITY. CONTRACTOR SHALL BECOME FAMILIARIZED WITH ACTUAL SITE

SHEET NOTES:

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EVERETT LAKE

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REPLACE HYDRAULIC POWER UNITS

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AUGUST 2012

E6EPDDAG

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FOR INFORMATION ONLY

E6EPDDAG

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