Drawings.pdf
PDF 10 MB Posted
- Solicitation number
- W90VN924R0139
About this file
The attached document is a Request for Proposals (RFP) for the installation of playground equipment at Building #223, Camp Walker. The solicitation number is W90VN9-24-R-0139, and the closing date and time is July 15, 2024, at 1:00 PM (Korea local date and time). The agency issuing the RFP is the Department of the Army Materiel Command Army Contracting Command. The RFP provides details on the required products and services, including the installation of playground equipment. Relevant pricing terms, set-asides, and any other salient information are included in the RFP.
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BUSINESS AND OPERATIONS INTERGRATION DIVISION, ESTIMATION Br.
PROJECT NO.
HGFEDCBA
DESIGNED BY
CHECKED BY
SUBMITTED BY
USING AGENCY
APPROVED BY
DRAWING NO. REF NO.
SCALE :SAFETY REP
SIGNAL REP
FES
FORCE PROTECTION
CHIEF,
O & M
HOUSING DIV.
REVIEWED BY
SYMBOL BY CHK.ZONE DATE APVD.
R E V I S I O N S
DESCRIPTION
SHEET OF
UNITED STATES ARMY GARRISON DAEGU
DIRECTORATE OF PUBLIC WORKS
UNIT #15746, APO AP 96218-5746
DATE:
NOT TO SCALE
ESTIMATION Br.
ENCLOSURE
TRASH
RACK
BICYCLE
ENCLOSURE
TRASHFUEL TANK
GENERATOR/
FUEL TANK
GENERATOR/
RACK
BICYCLE
P S
X
PS
X
R A
C K
B I
C Y
C L
E
RACK
BICYCLE
BLDG #800
TOWER-1
PARKING STRUCTURE
ENCLOSURE
TRASH
RACK
BICYCLE
ENCLOSURE
TRASH
FUEL TANK
GENERATOR/
FUEL TANK
GENERATOR/
RACK
BICYCLE
P S
X
PS
X
RACK
BI
CYCLE
RACK
BI
CYCLE
610611
KELLY FIELD
Golf Course
Tennis Court
DRIVING
RANGE
Golf Course
Golf Course
Golf Course
PENNSYLVANIA AVENUE
W I S
C O
N S I N
S
T R
E E
T
IN
DI
ANA
AVENUE
W
IS
C O
N S
IN
S T
R E E T
U T
A H
S T
R E E T
GEORGIA STREET
T E
X A S
S T
R E E T
R H
O D E
IS
L A
N D
S T
R E E T
T E
X A S
S T
R E E T
WASHINGTON STREET
C A L
IF
O R
N
IA
S T
R E E T
GEORGI
A
STREET
N E
B R
A S
K A
S
T R
E E
T
C A L
IF
O R
N
IA
S T
R E E T
R H
O D
E
IS
L A
N D
S
T R
E E
T
P E N N S Y L V A N
IA
A V E N U E
T E
X A S
S T
R E E T
Substation
PARK
SKATE
BLDG #810
TOWER-2
BLDG #820
TOWER-3
PARKING STRUCTURE
PARKING STRUCTURE
BLDG #830
TOWER-4
PARKING STRUCTURE
GATE #6
GATE #4
Daemyeong-dong, Nam-gu, Daegu, South Korea
CAMP WALKER
PROJECT LOCATION PLAN PROJECT LOCATION PLAN
B223, CAMP WALKER
P1-00003-4J
THIS PROJECT
P1-00003-4J
AT B223, CAMP WALKER
INSTALL PLAYGROUND EQUIPMENT
HGFEDCBA
DESIGNED BY
CHECKED BY
SUBMITTED BY
USING AGENCY
APPROVED BY
DRAWING NO. REF NO.
SCALE :SAFETY REP
SIGNAL REP
FES
FORCE PROTECTION
CHIEF,
O & M
HOUSING DIV.
REVIEWED BY
SYMBOL BY CHK.ZONE DATE APVD.
R E V I S I O N S
DESCRIPTION
SHEET OF
UNITED STATES ARMY GARRISON DAEGU
DIRECTORATE OF PUBLIC WORKS
UNIT #15746, APO AP 96218-5746
DATE:
NOT TO SCALE
ESTIMATION Br.
FLOOR REPLACEMENT PLAN
KEY PLAN
BLDG #223
P1-00003-4J
AT B223, CAMP WALKER
INSTALL PLAYGROUND EQUIPMENT
FLOOR REPLACEMENT PLAN
EPDM FLOOR (75-M2)
SCOPE OF WORK
Standard Specification for Impact Attenuation of Surfacing Materials Within the Use Zone of Playground Equipment All materials and installation methods shall be based on ASTM F1292-17a The contractor shall provide Elasticity Test results for EPDM flooring materials to user and Safety.
for infant playgrounds.
Ethylene-Propylene Diene Monomer (EPDM) rubber floors must meet the requirements of elasticity standards
*NOTE
at the Infant playground (Poured In Place Type) Replace 75-M2 20-milimeter thick green/ eggshell white Ethylene-Propylene Diene Monomer (EPDM) rubber wear layer and 50-milimeter thick base layer buffing
HGFEDCBA
DESIGNED BY
CHECKED BY
SUBMITTED BY
USING AGENCY
APPROVED BY
DRAWING NO. REF NO.
SCALE :SAFETY REP
SIGNAL REP
FES
FORCE PROTECTION
CHIEF,
O & M
HOUSING DIV.
REVIEWED BY
SYMBOL BY CHK.ZONE DATE APVD.
R E V I S I O N S
DESCRIPTION
SHEET OF
UNITED STATES ARMY GARRISON DAEGU
DIRECTORATE OF PUBLIC WORKS
UNIT #15746, APO AP 96218-5746
DATE:
NOT TO SCALE
ESTIMATION Br.
KEY PLAN
BLDG #223
P1-00003-4J
AT B223, CAMP WALKER
INSTALL PLAYGROUND EQUIPMENT
1. Remove the three Play equipment at the Infant playground.
SCOPE OF WORK
carefully to determine proper material handing methods.
and recyclable materials within project limit with COR The contractor should coordinate any salvageable *Note
PLAY EQUIPMENT DEMOLISH PLAN
PLAY EQUIPMENT DEMOLISH PLAN
HGFEDCBA
DESIGNED BY
CHECKED BY
SUBMITTED BY
USING AGENCY
APPROVED BY
DRAWING NO. REF NO.
SCALE :SAFETY REP
SIGNAL REP
FES
FORCE PROTECTION
CHIEF,
O & M
HOUSING DIV.
REVIEWED BY
SYMBOL BY CHK.ZONE DATE APVD.
R E V I S I O N S
DESCRIPTION
SHEET OF
UNITED STATES ARMY GARRISON DAEGU
DIRECTORATE OF PUBLIC WORKS
UNIT #15746, APO AP 96218-5746
DATE:
NOT TO SCALE
ESTIMATION Br.
KEY PLAN
BLDG #223
P1-00003-4J
AT B223, CAMP WALKER
INSTALL PLAYGROUND EQUIPMENT
: Slide direction
Public Playground Safety Handbook (December 29, 2015) All materials and installation methods shall be based on the U.S. Consumer Product Safety Commission’s ("CPSC" or "Commission")
*NOTE
2. Take over/ transfer new play equipment from the FMWR-storage, B379 Camp Walker.
1. Install a Play equipment at the Infant playground.
SCOPE OF WORK
PLAY EQUIPMENT INSTALL PLAN
PLAY EQUIPMENT INSTALL PLAN
Issued/Revised: 02/02/16
DC-SAPLING w/ROOF
800.458.5872 www.ultraplay.com 1
MODEL # DC-SAPR
800.458.5872 www.ultraplay.com 2
Dear Discovery Centers� Customer, Thank you for choosing to purchase and install a Discovery Centers commercial playsystem by UltraPlay®. We appreciate the confidence you have placed in our company, and we will strive to earn your trust.
This is your Owner's Manual & Assembly Instructions booklet. We have designed this manual specifically for the products that you have purchased. Included in this manual you will find the following:
-Maintenance schedule & record -Product installation instructions -Safety guidelines -2D top view drawings -Warranty information -Ground plan
Please save this booklet for future reference.
The first several pages of this booklet contain important and valuable information regarding the general placement, installation and safety practices common to commercial play equipment. Please read this information carefully and use your best judgment as to how these guidelines apply to your specific situation.
If you have any questions concerning your new equipment, you can contact a Discovery Centers Customer Service Representative at 1-800-458-5872 or reach them electronically by sending an e-mail to: customerservice@ultraplay.com.
To register your equipment and activate your warranty, please go to www.ultraplay.com within 30 days of delivery. This will allow UltraPlay to have a record of your purchase in case of warranty claims.
For more information on Discovery Centers and UltraPlay products, please do not hesitate to give us a call or visit ultraplay.com.
Thank you for your business; we look forward to working with you on all of your future playground equipment projects!
Sincerely, Discovery Centers by UltraPlay A PlayCore® Company
GENERAL COMMERCIAL PLAYGROUND SAFETY GUIDELINES
800.458.5872 www.ultraplay.com 3
IMPORTANT: This structure is designed to comply with the ASTM F2373 standard for users 6 months through 23 months of age.
Maintaining your playground equipment and its surrounding area is essential to minimizing the risk of injury to users as well as maximizing its useful lifespan. UltraPlay STRONGLY recommends that you follow these Safety Guidelines in conjunction with conducting periodic maintenance inspections using the accompanying Playground Maintenance Checklist.
When installing your playground, always consider local conditions.
LOCATING YOUR PLAY STRUCTURE:
Comply with the following when choosing the location for your new equipment:
Equipment shall be positioned to eliminate conflicting traffic patterns. As a general rule, allow at least 3' of free space around the entire structure (Refer to ASTM F2373). This minimum area should be filled with the appropriate surface material. Read further for surfacing recommendations.
Never overlap the safety zones of adjacent equipment. All separate play equipment must have its own safety zone, and these cannot overlap. So, if you have an existing structure with a slide exit oriented toward your new one, add a minimum safety zone to that of the existing slide to determine how far away you need to be. Never install playground equipment near, around, or in conjunction with swimming pools, ponds, lakes, or any other bodies of water.
CHOOSING RESILIENT SURFACE MATERIAL:
According to ASTM guidelines: "Unacceptable material for use zones of play structures with fall heights of 18 in. or less shall include all hard or abrasive materials such as asphalt, concrete, terrazzo, or other materials with similar characteristics. "Other standards apply for equipment with fall heights greater than 18 in.
Acceptable surfacing should be placed in the use zones of all equipment, as specified for each type of equipment, and at depths to meet the critical fall heights as specified by the U.S. Consumer Product Safety Commission, ASTM standard F-2373 and Canadian Standard CAN/CSA-Z-614.
For more information on the proper surfacing materials, call the CPSC hotline at 1-800-638-2772.
Worn surfaces around equipment should be restored. Concrete footing should never be exposed. Refer to the attached PLAYGROUND MAINTENANCE CHECKLIST.
Check for erosion and cratering of surfaces in heavy traffic areas and restore surfacing as necessary.
Surfacing leading to play opportunities for children with special needs should be firm, stable, slip resistant, and resilient.
800.458.5872 www.ultraplay.com 4
OVERHEAD OBSTRUCTIONS:
Overhead obstructions (for example, exterior obstructions such as tree limbs and interior lights) within the use zones of play structures shall be a minimum 84 inches (2130 mm) above each designated play surface outdoors and a minimum of 48 inches (1220 mm) above each designated play surface indoors.
All overhead utility line clearances above outdoor supervised and outdoor unlimited access settings shall comply with all local, state, and national codes, such as the National Electrical Safety Code. For specific equipment fall zone requirements, refer to the CPSC and ASTM F2373 and use the more stringent of the two.
CATCH POINT & PROTRUDING HARDWARE:
There should be no dangerous pieces of hardware, such as protruding bolt ends and narrow gaps in metal connections. Exposed hardware can cut or puncture skin and catch clothing drawstrings, which could strangle a child.
All protruding nuts and bolts should be eliminated; sharp edges on pipes should be capped or removed.
Check for bent, broken, or severely worn pipe and replace. Examine play system for foreign objects, holes, and rough edges.
TRIPPING HAZARDS:
There should be no exposed concrete footings, abrupt changes in surface elevations, tree roots, tree stumps, and rocks, which can trip children and adults. Check for trip hazards, such as the balance beam support posts, or environmental trip hazards, such as rocks or roots in the play area. Make all necessary improvements or repairs.
AFTER THE EQUIPMENT IS IN USE:
-Never add components not intended for use with this product.
-Never install other play equipment, fencing, landscaping, etc., that encroach upon the safety zones of this equipment.
-Check overall stability and rigidity of all play equipment.
-Check for proper assembly, installation and ground anchoring.
-Check and re-tighten all fasteners after the first few days of use and again after three weeks of use.
Thereafter, exercise normal maintenance procedures. Use of a thread-locking compound on the threads of bolts can prevent persistent loosening.
800.458.5872 www.ultraplay.com 5
ROUTINE MAINTENANCE:
Regularly inspect and maintain your playground equipment and its surrounding area to help ensure the safety of the user. Proper maintenance of Discovery Centers equipment includes using the accompanying Playground Maintenance Checklist found in this booklet to identify areas requiring repairs or replacement, and barricading the equipment to prevent use while corrections are being made.
As the Owner/Operator of the equipment, you should establish and maintain detailed installation, inspection, maintenance, and repair records for each public-use playground equipment area. Find out if your playground has a designated official who periodically inspects the play equipment for preventative maintenance. This includes but is not limited to: replacing missing, broken or worn-out components;
securing hardware; checking for deterioration in the metal or plastic materials; maintaining the proper depth of surfacing material; and cleaning up debris.
The following are some regular maintenance areas of note:
-Check for and repair damage caused by wear or vandalism, a major factor in injury causing situations.
-Proper maintenance of Discovery Centers equipment requires regular tightening of all bolts, nuts, set screws, and other hardware.
-All equipment should be free of rust and repainted with an appropriate lead-free paint whenever necessary to deter rusting. This should also be done for any chipped or peeling areas.
-Regular checking of all parts, casting, etc., should be made. If part is broken or worn it should be replaced immediately.
-Check for missing or broken parts and repair as necessary.
-Check to be sure there is free movement on moving attached parts.
-Check for hard surfaces and correct. Refer to CPSC surfacing requirements.
-Check for surfacing material that is worn or scattered and restore.
-Debris, broken glass, trash, or other foreign objects within or on the play area/equipment should be removed.
-Check for poor drainage areas and repair.
-Check concrete footings to see if they are exposed, cracked, or loose in the ground and repair as necessary.
Continued on next page
GENERAL COMMERICAL PLAYGROUND SAFETY GUIDELINES
800.458.5872 www.ultraplay.com 6
-Check crush points (exposed mechanisms, junctures of moving components) and eliminate.
-Check for broken supports or anchors. Check for stability in ground. Structures should not be easily swayed; connections should be solid and adequately secured.
-Check all posts in ground for corrosion below grade.
-When flexible components are anchored in the ground, check and make sure anchoring devices are below finish grade.
-Check for visible cracks, bending, warping, rusting, or breakage of any component and repair as needed.
-Check for accessible sharp edges or points. Check for protruding bars, bolts, nuts, etc. Eliminate these conditions.
-Check for exposed ends of tubing that should be covered with plugs or caps.
-Check for loose bolts, nuts, etc. and tighten.
WARRANTY
800.458.5872 www.ultraplay.com 10
UltraPlay warrants its products to be free from defects in materials and/or workmanship, subject to normal usage and installation, for a period of 1-year from the date of shipment to the original purchaser.
In the event of a claim under this warranty, UltraPlay will replace the component at no cost within the first 12 months from date of shipment to the original customer. Equipment not specifically addressed in the following paragraphs is also subject to this limited 1 year warranty against defects in materials and/or workmanship.
FIFTEEN-YEAR LIMITED WARRANTY ON METAL PARTS
UltraPlay provides a limited warranty on metal decks, steps, stairs, rails, pipes, support posts, rungs, loops, to be free from defects in materials or workmanship against structural failure which causes the product to become unfit for its intended use, subject to normal usage and installation, for a period of 10 years from the date of shipment to the original customer.
TEN-YEAR LIMITED WARRANTY ON UPRIGHT POSTS, CAPS, AND HARDWARE
UltraPlay provides a limited warranty on Discovery Centers metal upright posts, caps, and hardware to be free from defects in materials or workmanship against structural failure which causes the product to become unfit for its intended use, subject to normal usage and installation, for a period of 10 years from the date of shipment to the original customer.
FIVE-YEAR LIMITED WARRANTY ON ROTOMOLDED AND BLOWMOLDED PLASTIC
COMPONENTS
UltraPlay provides a limited warranty on rotomolded and blowmolded plastic components such as the following plastic parts: slides, climbers, roofs, panels. These components are warranted to be free from defects in materials or workmanship, subject to normal usage and installation, for a period of 5 years from the date of shipment to the original customer.
FIVE-YEAR LIMITED WARRANTY ON GROUND-MOUNT METAL PARTS
UltraPlay Systems provides a limited warranty on metal footers, inground footers, surface mount plates, ground spikes, slide and climber mounting posts and plates to be free from defects in materials or workmanship against structural failure which causes the product to become unfit for its intended use, subject to normal usage and installation, for a period of 5 years from the date of shipment to the original customer.
ONE-YEAR LIMITED WARRANTY ON COMPONENTS WITH MOVING PARTS
UltraPlay Systems provides a limited warranty on components with moving parts, freestanding components such as spring riders and swings, and all other components not specifically named above to be free from defects in materials or workmanship against structural failure which causes the product to become unfit for its intended use, subject to normal usage and installation, for a period of 1 year from the date of shipment to the original customer.
WARRANTY EXCLUSIONS
800.458.5872 www.ultraplay.com 11
All warranties specifically exclude damage caused by man-made or natural disasters, vandalism, negligence, improper installation or improper use, modification, changes in appearance resulting from weathering, scratches, dents, discoloration, normal wear and tear, or marring as a result of public or private use.
Claims are limited to replacement of equipment only and do not include any costs associated with labor, removal, or installation of the original or replacement product.
Warranties are valid only if products are installed and maintained in accordance with UltraPlay installation instructions and use of approved parts.
This warranty is applicable to the original owner only. Warranties are non-transferable.
Claim Procedure: To make a warranty claim, send your written statement of claim, photographs of defective equipment, and the original purchase invoice or invoice number to:
Discovery Centers Customer Service 1675 Locust Street Red Bud, IL 62278
Or Contact a Customer Service Representative at:
1-800-458-5872
Within 60 days of notice of claim under warranty, UltraPlay will make arrangements to replace the damaged product. UltraPlay will cover freight costs within the continental United States. UltraPlay is not responsible for freight costs associated with products located outside the continental United States.
UltraPlay reserves the right to inspect all products identified as defective. Photos of defective equipment may be required to accompany warranty claims.
Since warranty limitations and exclusions may vary from state to state, you should check any specific warranty rights in your state.
Date of Purchase:_______________________
Purchaser:_____________________________
UltraPlay Invoice Number:________________
Authorized UltraPlay Signature
Title
Visit UltraPlay on the web at www.ultraplay.com
GENERAL INTRODUCTION TO INSTALLATION INSTRUCTIONS
800.458.5872 www.ultraplay.com 12
IMPORTANT! Please read the entire Installation Instructions packet before beginning the installation.
UltraPlay has designed Discovery Centers to take advantage of all Consumer Product Safety Commission (CPSC) and ASTM guidelines in force at the time of purchase in an effort to prevent playground accidents. However, because studies have shown most playground injuries result from accidental falls, you, as the new owner of this equipment are responsible for providing an acceptable play surface under and around all playground equipment. Please refer to the accompanying Safety Guidelines as well as CPSC guidelines and this document for examples of such surfacing.
We would like to provide the following suggested guidelines for your play environment:
-Refer to the Use Zone and note the Minimum Area Required shown for this structure. This area must be filled with acceptable play surface material, and must be clear of all obstacles, including but not limited to trees, curbing, sidewalk, fence, other play equipment, rocks, and landscaping, etc.
-According to ASTM guidelines: " Unacceptable materials for use zones of play structures with fall heights of 18 in. or less shall include all hard or abrasive materials such as asphalt, concrete, terrazzo, or other materials with similar characteristics." Other standards apply for equipment with fall heights greater than 18 in.
-Acceptable play surfaces include: sand, mulch, fine gravel or shredded beltless tires, if installed at the appropriate depths per CPSC guidelines for play surfacing.
-Close supervision of children playing on or around the structure is strongly recommended, along with classroom and/or home instructions on safer behavior on the playground equipment. The full supervision of playgrounds is the responsibility of the owner once the play structure has been properly installed.
TOOLS REQUIRED:
UltraPlay supplies only the special wrenches and bits required to fasten the �tamper-resistant� hardware and components. You will need common wrenches as well as a drill, phillips head screw driver, utility knife, rubber mallet, and a tape measure. Refer to the Tools Required page for a detailed list.
INSTALLATION GUIDELINES:
1. Compare all parts received to the packing list. Notify UltraPlay immediately of any missing parts. We are not responsible for parts discovered missing over 10 days after receipt of the shipment.
Continue on next page
GENERAL INTRODUCTION TO INSTALLATION INSTRUCTIONS
800.458.5872 www.ultraplay.com 13
2. Refer to the Use Zone to ensure this structure will fit into your actual site area. Note the Minimum Area Required measurements to determine clear space required. A minimum of 3' clearance is required between any obstacles and your structure. (Refer to ASTM F2373)
3. Site selection should include considerations of what is a safe and appropriate play area:
-A level and clear site is ideal, free of power lines or electrical equipment.
-Do not install play equipment near any bodies of water.
-If adjacent to a street with traffic, ensure adequate fencing acts as a barrier to children running into danger.
4. Site layout should include accurate measurement and marking of all footings prior to any installation.
Use the dimensions shown between footings on the Use Zone to plot out the actual footprint of the play structure before doing any digging. Also locate any freestanding play equipment in the same way, providing the necessary clearance between the equipment as well as any fences, trees, etc.
Ensure at this time you have enough total space for the equipment to be installed.
TOOLS REQUIRED
800.458.5872 www.ultraplay.com 14
Issued/Revised:
HARDWARE REFERNECE
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
M8 B.H.C.S. Bolts
13mm 1/2"
(33-11-0101)
20mm 3/4"
(33-11-0102)
25mm 1"
(33-11-0103)
30mm 1-3/16"
(33-11-0104)
35mm 1-3/8"
(33-11-0105)
40mm 1-9/16"
(33-11-0106)
45mm 1-3/4"
(33-11-0109)
50mm 2"
(33-11-0114)
70mm 2-3/4"
(33-11-0107)
80mm 3-1/8"
(33-11-0011) 70mm 2-3/4"
(33-11-0008) 60mm 2-3/8"
(33-11-0007) 50mm
2" (33-11-0010)
40mm 1-9/16"
(33-11-0006) 35mm 1-3/8"
(33-11-0005) 30mm 1-3/16"
(33-11-0004) 25mm
1" (33-11-0003) 20mm
3/4" (33-11-0002) 13mm
1/2" (33-11-0001)
M10 B.H.C.S. Bolts
M5 x 76mm (3") Self-tapping Screw (33-11-0600)
M8 Lock Washer (33-11-0301)
M8 Flat Washer (33-11-0300)
M8 Lock Nut (33-11-0500)
M8 Barrel Nut (33-11-0501)
18" Ground Spike (Not to Scale) (02-07-0048)
M10 Lock Washer (33-11-0201)
M10 Flat Washer (33-11-0200)
M10 Lock Nut (33-11-0400)
M10 T-Nut (33-11-0402)
100mm 4"
(33-11-0108)
USE ZONE
800.458.5872 www.ultraplay.com 16
*The USE ZONE is the area beneath and immeiately adjacent to a play structure or equipment that is designed for unrestricted circulation around the equipment and on whose surface it is predicted that a user would land when falling from or exiting the equipment.
NOTE:
Equipment shall be positioned to eliminate conflicting traffic patterns.
As a general rule, allow at least 3' of freespace around the entire structure. (Refer to ASTM F2373)
IMPORTANT: Never install play equipment over hard, unresilient surfaces such as asphalt, concrete, or compacted earth. It is the owner's responsibility to ensure the "minimum area required" contains an appropriate amount of resilient materal to cushion accidental falls.
TOP VIEW
3'
14'-5 1/4"
19'-6 3/8"
MINIMUM USE ZONE* REQUIRED
3'
3'
3'
3'
PLATFORM
BONGOS
SHORT STRAIGHT
SLIDE
WINDOW
PANEL
PLATFORM
REVERSED GEAR
PANEL
PLAY
RAMP
ROOF
SHAPES PANEL
w/INSERT
RAIN WHEEL
CLOCK
PANEL
ELEVATION VIEW
800.458.5872 www.ultraplay.com 17
162 1/4 in
109 1/2 in
ELEVATION VIEW
USE ZONE WITH POST PLACEMENT/HOLE LOCATIONS
800.458.5872 www.ultraplay.com 18
NOTE:
All dimensions are measured from the center of the posts/holes
IMPORTANT:
POURING CONCRETE IS THE VERY
LAST STEP!
Concrete Required (if applicable):
Approx: .35 Cubic Yards (.27 Cubic Meters) NOTE: Suggested Min. concrete rating: 3000PSI
1. Review Use Zone. Mark the placement of one Deck Post.
Any of the (6) may be used.
NOTE: Survey flags may be used to mark the placement of each hole.
2. Measure from first Deck Post to mark the position of the remainig (5) posts. Chech for squareness using the 45-1/8" diagonal dimension.
NOTE: All remaining dimensions are based off of the Deck Post placement.
3. Measure from the center of a Deck Post using the dimensions provided for each remaining hole.
IMPORTANT: Never install play equipment over hard, unresilient surfaces such as asphalt, concrete, or compacted earth. It is the owner's responsibility to ensure the "minimum area required" contains an appropriate amount of resilient material to cushion accidental falls.
Placement for 12" Diameter x 12" Deep Holes for In-ground installation
53 11/16 in [136.44 cm]
87 5/8 in [222.64 cm]
14 9/16 in [37.00 cm]
31 7/8 in [81.00 cm]
31 7/8 in [81.00 cm]
31 7/8 in [81.00 cm]
15 15/16 in [40.50 cm]
40 1/8 in [101.99 cm]
42 1/2 in [107.90 cm]
15 15/16 in [40.50 cm]
31 7/8 in [80.96 cm]
14 9/16 in [36.99 cm]
15 15/16 in [40.50 cm]
21 5/8 in [54.85 cm]
TYP.
150 3/8 in [381.99 cm]
88 15/16 in [225.85 cm]
PLATFORM
45 3/8 in [115.25 cm]
SHORT
STRAIGHT
SLIDE
PLATFORM
PLAY
RAMP
CLOCK
PANEL
SHAPES
PANEL
45 1/8 in [114.55 cm]
TYP.
GEAR
PANEL
WINDOW
PANEL
DECK
POST
21 5/8 in [54.85 cm]
43 3/16 in [109.73 cm]
FOOTING DETAIL - SURFACE MOUNT
800.458.5872 www.ultraplay.com 19
(02-08-0169) Parts List Footing Package -for- Sapling Surface Mount (02-08-0169)
PART NUMBERQTYDESCRIPTIONITEM
02-08-01223FOOTER PLATE1
02-08-01398FOOTBUCK ASSEMBLY2
02-08-01551SLIDE SURFACE MOUNT BRACKET3
33-11-00054M10 x 35mm (1 3/8") BHCS BOLT4
33-11-001016M10 x 50mm (2") BHCS BOLT5
33-11-04004M10 LOCK NUT6
33-11-040216M10 T-NUT7
33-11-070224CONCRETE ANCHOR8
2 1/2" RUBBER
TILES TYP.
4" MINIMUM
w/3000 PSI
TYP.
UPRIGHT
POST
GRAVEL
CONCRETE
GRAVEL
CONCRETE
PLATFORM MOUNTING
BRACKET012
CONCRETE
GRAVEL
SLIDE MOUNTING
BRACKET
IMPORTANT: Never install play equipment over hard, unresilient surfaces such as asphalt, concrete, or compacted earth. It is the owner's responsibility to ensure the "minimum area required" contains an appropriate amount of resilient material to cushion accidental falls.
SITE PREPARATION
Clear area of any debris and level surface. Equipment is designed to be installed on a level surface
4 6
CONCRETE
PLAY RAMP MOUNTING
BRACKET
GRAVEL
4 6
FOOTING DETAIL - SURFACE MOUNT
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
1. Attach Upright Posts to Footbuck Ass'ys using M10 x 50mm B.H.C.S. and M10 T-Nut. Be sure to use the bottom two holes in Footbuck Ass'y. See Detail 009. Peen T-Nut using hammer to conform around Upright Post.
2. Attach Platform Mounting Bracket to Footer Plate using M10 x 35mm B.H.C.S. and M10 Lock Nut. See Detail 012.
3. Attach Slide Mounting Bracket to Slide Surface Mount Bracket using M10 x 35mm B.H.C.S. and M10 Lock Nut. See Detail 015.
4. Attach Play Ramp Mounting Bracket to Footer Plate using M10 x 35mm B.H.C.S. and M10 Lock Nut. See Detail 083.
5. Continue assembling the unit. Refer to pages 25 to 51.
6. After unit is assembled using Footbuck Ass'ys and Footer Plates as template, mark hole position on concrete. Remove Footbuck Ass'y and Footer Plates and drill 3/8" Dia. x 2" deep holes into concrete to receive anchor.
7. Attach Footbuck Ass'ys and Footer Plates to concrete using Concrete Anchor, M10 Flat Washer, and M10 Lock Nut. See Detail 011.
FOOTBUCK
ASS'Y
CONCRETE
ANCHOR
(33-11-0702)
FOOTER
PLATE
PLATFORM
MOUNTING
BRACKET
M10 x 35mm (1 3/8")
BHCS BOLT
(33-11-0005)
M10 LOCK NUT
(33-11-0400)
SLIDE MOUNTING
BRACKET
SLIDE SURFACE
MOUNT BRACKET
M10 T-NUT
(33-11-0402)
FOOTBUCK
ASS'Y
UPRIGHT
POST
M10 x 50mm (2")
(33-11-0010)
Peen T-Nut using a hammer after tightened to conform around Upright Post.
PLAY RAMP
MOUNTING
BRACKET
FOOTER
PLATE
M10 FLAT WASHER
FOOTING DETAIL - ONGROUND
800.458.5872 www.ultraplay.com 21
(02-08-0170) Parts List Footing Package -for- Sapling Onground (02-08-0170)
PART NUMBERQTYDESCRIPTIONITEM
02-07-004824GROUND SPIKE1
02-08-01398FOOTBUCK ASSEMBLY2
02-08-01561SLIDE ON-GROUND BRACKET3
02-08-01613PLATFORM ONGROUND BRACKET4
33-11-00054M10 x 35mm (1 3/8") BHCS BOLT5
33-11-001016M10 x 50mm (2") BHCS BOLT6
33-11-04004M10 LOCK NUT7
33-11-040216M10 T-NUT8
IMPORTANT: Never install play equipment over hard, unresilient surfaces such as asphalt, concrete, or compacted earth. It is the owner's responsibility to ensure the "minimum area required" contains an appropriate amount of resilient material to cushion accidental falls.
SITE PREPARATION
Clear area of any debris and level surface. Equipment is designed to be installed on a level surface
GROUND
SURFACING
GROUND
SURFACING
UPRIGHT
POST
PLATFORM MOUNTING
BRACKET
5 7
SURFACING
GROUND
SLIDE MOUNTING
BRACKET
5 7
SURFACING
GROUND
PLAY RAMP MOUNTING
BRACKET
FOOTING DETAIL - ONGROUND
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
1. Attach Upright Posts to Footbuck Ass'ys using M10 x 50mm B.H.C.S. and M10 T-Nut. Making sure to use the top two holes in Footbuck Ass'y. See Detail 009. Peen T-Nut using hammer to conform around Upright Post.
2. Attach Platform Mounting Bracket to Platform Onground Bracket using M10 x 35mm B.H.C.S. and M10 Lock Nut. See Detail 010.
3. Attach Play Ramp Mounting Bracket to Platform Onground Bracket using M10 x 35mm B.H.C.S. and M10 Lock Nut. See Detail 084.
4. Attach Slide Mounting Bracket to Slide Onground Bracket using M10 x 35mm and M10 Lock Nut . See Detail 016.
5. Continue to assembling unit. Refer to 25 to 51.
6. With Footbuck Ass'ys and Platform Onground Bracket in position, secure each Footbuck Ass'y and Platform Onground Bracket to the ground using Ground Spikes. NOTE: A 4lb. hammer may be required to drive spikes into the ground. Install ground spikes angled inward as shown in illustration. See Detail 008. IMPORTANT: Refer to Post Placement/Hole Locations diagram to mark locations of Footbuck Ass'ys and Platform Onground Bracket.
ASS'Y
GROUND SPIKE
(02-07-0048)
PLATFORM MOUNTING
BRACKET
PLATFORM ONGROUND
SLIDE ONGROUND
BRACKET
SLIDE MOUNTING
M10 T-NUT
(33-11-0402)
Peen T-Nut using a hammer after tightened to conform around Upright Post.
(33-11-0010)
UPRIGHT
POST
FOOTBUCK
ASS'Y
PLATFORM ONGROUND
BRACKET
PLAY RAMP MOUNTING
FOOTING DETAIL - IN-GROUND
800.458.5872 www.ultraplay.com 23
(02-08-0171) Parts List Footing Package -for- SAPLING INGROUND (02-08-0171)
PART NUMBERQTYDESCRIPTIONITEM
02-08-01398FOOTBUCK ASSEMBLY1
02-08-01624FOOTBUCK2
33-11-000316M10 x 25mm (1") BHCS BOLT3
33-11-00054M10 x 35mm (1 3/8") BHCS BOLT4
33-11-040020M10 LOCK NUT5
IMPORTANT: Never install play equipment over hard, unresilient surfaces such as asphalt, concrete, or compacted earth. It is the owner's responsibility to ensure the "minimum area required" contains an appropriate amount of resilient material to cushion accidental falls.
SITE PREPARATION
Clear area of any debris and level surface. Equipment is designed to be installed on a level surface
UPRIGHT
POST
SURFACING
GROUND
C O
N C
R E
T E
PLACE BRICK OR EQUIVALENT
IN THE BOTTOM OF ALL
FOOTINGS TO PREVENT POST
FROM SINKING INTO THE GROUND
45° REF.
TYP.
PLATFORM MOUNTING
BRACKET
SURFACING
C O
N C
R E
T E
GROUND
12 in [30.48 cm]
TYP.
SLIDE MOUNTING
BRACKET
SURFACING
C O
N C
R E
T E
GROUND
12 inØ
FOOTING DETAIL - IN-GROUND
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
1. Attach Upright Post to Footbuck Ass'y using M10 x 25mm B.H.C.S. and M10 Lock Nut. Refer to page 18 for Hole/Footer location. See Detail 013.
2. Attach Platform Mounting Bracket to Footbuck using M10 x 35mm B.H.C.S. and M10 Lock Nut. See Detail 014.
3. Attach Slide Mounting Bracket to Footbuck using M10 x 35mm B.H.C.S. and M10 Lock Nut. See Detail 017.
4. Continue assembling unit before pouring concreting in. Refer to pages 25 to 51. IMPORTANT: POURING CONCRETE IS THE VERY
LAST STEP!
UPRIGHT
POST
FOOTBUCK
ASS'Y
M10 x 25mm (1")
(33-11-0003)
(02-08-0162)
(33-11-0005)
PLATFORM MOUNTING
(02-08-0162)
800.458.5872 www.ultraplay.com 25
Parts List
PART NUMBERQTYDESCRIPTION
02-08-00011ROOF
02-08-00041CLIMBER HANDHOLD-ODD
02-08-00061SEEDLING DECK B w/6 INSERTS
02-08-00098FOOTER COVER
02-08-00111CLOCK PANEL (BLUE)
02-08-00222PLATFORM
02-08-00251BONGOS
02-08-00261RAINWHEEL
02-08-00274POST CAP
02-08-00333UPPER POST COVER, 7 3/8" LG.
02-08-00341UPPER POST COVER, 21 3/8" LG.
02-08-00391UPPER POST COVER, 14 1/2" LG.
02-08-00504LOWER POST COVER, 7 3/16" LG.
02-08-00591PLAY RAMP (GREEN)
02-08-00831DC-SAP DECK A w/2 INSERTS
02-08-00841UPPER POST COVER 28 7/8" w/3 INSERTS
02-08-01012180 DEGREE CORNER CONNECTOR
02-08-01031BONGOS SUPPORT BRACKET
02-08-01041BONGOS MOUNTING BRACKET
02-08-01202PLATFORM MOUNTING BRACKET
02-08-01261MOUNTING BAR
02-08-01271RAINWHEEL MOUNTING BRACKET
02-08-0138124" WAVY SLIDE (GREEN)
02-08-01403HANDHOLD BRACKET
02-08-01412UPRIGHT POST, 51 7/8" LG.
02-08-01421SPROUT DECK w/8 INSERTS
02-08-01432HANDHOLD-EVEN
02-08-01471WINDOW PANEL (YELLOW)
02-08-01493CURVED LEAF CONNECTOR
02-08-01502SLIDE MOUNTING BRACKET
02-08-01526LOWER POST, 22 11/16" LG.
02-08-01604UPPER POST, 60" LG.
02-08-01721REVERSED GEAR PANEL (GREEN)
02-08-01731SLIDE HOOD w/6 INSERTS (BLUE)
02-08-01741SHAPES PANEL w/INSERT (YELLOW)
02-08-01811UPPER POST COVER 21 1/2" w/2 INSERTS
02-08-01821UPPER POST COVER 28 7/8" w/4 INSERTS
02-08-01832CURVED LEAF CONNECTOR w/RECESS
02-08-01892UPPER POST, 29 1/8" LG.
33-12-10491
02-08-00371YELLOW PLASTIC CAP
02-08-01281RAINWHEEL BUSHING
02-08-01291PLASTIC SPACER
33-11-06006M5 x 76mm (3") SELF-TAPPING SCREW
HARDWARE COMPLETE
800.458.5872 www.ultraplay.com 26
Parts List
PART NUMBERQTYDESCRIPTION
33-11-01022M8 x 20mm (3/4") BHCS BOLT
33-11-01032M8 x 25mm (1") BHCS BOLT
33-11-01068M8 x 40mm (1 9/16") BHCS BOLT
33-11-01142M8 x 50mm (2") BHCS BOLT
33-11-030017M8 FLATWASHER
33-11-05004M8 LOCK NUT
33-11-05019M8 BARREL NUT
33-11-000330M10 x 25mm (1") BHCS BOLT
33-11-00104M10 x 50mm (2") BHCS BOLT
33-11-00074M10 x 60mm (2 3/8") BHCS BOLT
33-11-020020M10 FLATWASHER
33-11-020113M10 LOCKWASHER
33-11-020320M12 LOCKWASHER
33-11-07001RIVET
Items listed below Hardware Complete line are included with Hardware Complete Number Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location. Any bolt end protruding more than two full threads beyond the face of the nut causes risk of clothing entanglement.
Promptly cut-off flush, file smooth, and treat to prevent corrosion.
Unless Otherwise Specified, All Units of Measure are Each
Note: Peen Tee-Nuts and Flatwashers to match radius of pipe after assembly is complete.
Note: Loctite (supplied by others) should be used on any non-patch hardware.
800.458.5872 www.ultraplay.com 27
BRACKET (02-08-0120)
UNDERNEATH
PLATFORM
(02-08-0022)
SPROUT DECK w/8
INSERTS
(02-08-0142)
HANDHOLD-EVEN
(02-08-0143)
WARNING LABEL
POST CAP
(02-08-0027)
CURVED LEAF
CONNECTOR
w/RECESS (02-08-0183)
UPPER POST
COVER 28 7/8" w/4
(02-08-0182)
ROOF (02-08-0001)
COVER 28 7/8" w/3
(02-08-0084)
PLAY RAMP
(02-08-0059)
REVERSED GEAR PANEL
(02-08-0172)
24" WAVY SLIDE
(02-08-0138)
UNDERNEATH
SLIDE MOUNTING BRACKET
(02-08-0150)
UNDERNEATH
RAINWHEEL
(02-08-0026)
= INSTALLATION DETAIL
FINISHED ASSEMBLY
DC-SAP DECK A w/2
(02-08-0083)
SHAPES PANEL
w/INSERT
(02-08-0174)
SLIDE HOOD w/6
(02-08-0173)
CLOCK PANEL
(02-08-0011)
800.458.5872 www.ultraplay.com 28
INSERTS
(02-08-0084)
180° CORNER CONNECTOR
(02-08-0101)
UNDERNEATH
MOUNTING BRACKET
(02-08-0150)
(02-08-0142)003
BONGOS
(02-08-0025)
(02-08-0083)
WINDOW PANEL
(02-08-0147)
PLATFORM MOUNTING
BRACKET (02-08-0120)
FINISHED ASSEMBLY= INSTALLATION DETAIL
(02-08-0149)
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 1
SLIDE MOUNTING BRACKET
(02-08-0150)
SLIDE MOUNTING BRACKET
(02-08-0150)
PLATFORM MOUNTING BRACKET
(02-08-0120)
UPRIGHT POST, 51 7/8" LG.
(02-08-0141)
LOWER POST, 22 11/16" LG.
(02-08-0152)
PLATFORM MOUNTING BRACKET
(02-08-0120)
LOWER POST, 22 11/16" LG.
(02-08-0152)
1. Determine the mounting option being installed.
2. Place Mounting Brackets, Lower Posts, and Upright Posts in correct location according to the top view.
IMPORTANT: Depending on mounting options: surface mount, in-ground, or on-ground, footing plates must be installed at this time.
Refer to pages 19-24.
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 2
M10 FLATWASHER
(33-11-0200)
M12 LOCKWASHER
(33-11-0203)
M10 x 25mm (1")
BHCS BOLT
(33-11-0003)
1. Attach Platform Mounting Brackets to Platforms using M10 x 25mm B.H.C.S., M12 Lockwasher, and M10 Flat Wahser. See Detail 001.
2. Slide Platform onto Upright Posts.
3. Slide Lower Post Covers onto Lower Posts.
UPRIGHT POST, 51 7/8" LG.
(02-08-0141)
PLATFORM MOUNTING BRACKET
(02-08-0120)
UNDERNEATH
LOWER POST, 22 11/16" LG.
(02-08-0152)
LOWER POST, 22 11/16" LG.
(02-08-0152)
LOWER POST, 22 11/16" LG.
(02-08-0152)
PLATFORM
LOWER POST
COVER, 7 3/16" LG.
(02-08-0050)
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 3
1. Slide Sprout Deck and DC-Sap Deck A onto Upright Posts and Lower Posts. IMPORTANT: Orientation of drilled holes in deck is critical.
(02-08-0142)
(02-08-0083)
IMPORTANT:
ORIENTATION OF DRILLED
HOLES IN DECK IS CRITICAL
LOWER POST, 22 11/16" LG.
(02-08-0152)
UPRIGHT POST, 51 7/8" LG.
(02-08-0141)
LOWER POST, 22 11/16" LG.
(02-08-0152)
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
STEP 4
SEEDLING DECK B
w/6 INSERTS (02-08-0006)
IMPORTANT:
ORIENTATION OF SQUARES
IN DECK IS CRITICAL.
LOWER POST, 22 11/16" LG
1. Slide Seedling Deck B onto Lower Posts. IMPORTANT: Orientation of squares in deck is critical.
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 5
HANDHOLD BRACKET
(02-08-0140)
(02-08-0142)
UPRIGHT POST, 51 7/8" LG.
(02-08-0141)
1. Slide Handhold Brackets over Upright Posts. Align the pipe on the Handhold Bracket with the hole in the Deck.
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
STEP 6
UPRIGHT POST, 51 7/8" LG.
(02-08-0141)
1. Slide Shapes Panel and Handhold-Even onto the Upright Posts, making sure that the pipes on the Handhold Brackets are inserted into the bottom holes of the Handholds correctly. IMPORTANT: Panels and Handholds must slide over Upright Post simultaneously.
(02-08-0174)
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 7
1. Slide Clock Panel and Handhold-Even onto the Upright Posts, making sure that the pipes on the Handhold Brackets are inserted into the bottom holes of the Handholds correctly. IMPORTANT: Panels and Handholds must slide over post simultaneously. Warning label must be positioned outwards.
UPRIGHT POST, 51 7/8" LG.
(02-08-0141)
WARNING LABEL
IMPORTANT: WARNING
LABEL MUST BE
POSITIONED OUTWARDS
CLOCK PANEL
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 8
1. Lift left side of Shapes Panel w/Insert and slide Rainwheel Mounting Bracket under Shape panel.
2. Attach Rainwheel Mounting Bracket to Deck using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 005.
3. IMPORTANT: Apply loctite adhesive to threads of stud.
4. Attach Rainwheel to Rainwheel Mounting Bracket using Yellow Plastic Cap, M8 Lock Nut, M8 Flat Washer, Rainwheel Bushing and Plastic Spacer. See Detail 006. NOTE: Bushing may already be installed in Rainwheel.
DECK
PANEL
MOUNTING
BRACKET
IMPORTANT:
*LOCTITE (SUPPLIED BY OTHERS)
MUST BE APPLIED TO THIS STUD
YELLOW PLASTIC
CAP (02-08-0037)
M8 LOCK NUT
(33-11-0500)
M8 FLATWASHER
(33-11-0300)
YELLOW PLASTIC
CAP (02-08-0037)
BUSHING
(02-08-0128)
PLASTIC SPACER
(02-08-0129)
RAINWHEEL MOUNTING BRACKET
(02-08-0127)
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 9
1. Slide Window Panel and Slide Hood w/6inserts into place.
(02-08-0173)
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 10
1. Lift Seedling Deck B w/8 inserts and slide Bongo Bracket under Seedling Deck B w/8 Inserts.
2. Attach Bongo Mounting Bracket to Deck using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 002.
3. Attach Bongo to Bongo Support Bracket using Mounting Bar, M8 x 20mm B.H.C.S., M10 Lock Washer, M8 Flat Washer, and M8 Lock Nut. From underside of Bongo attach the Bongo Support Bracket using M8 x 25mm B.H.C.S., M10 Lock Washer, M8 Flat Washer, and M8 Lock Nut. See Detail 003.
BONGO SUPPORT
(02-08-0103)
MOUNTING BAR
(02-08-0126)
M8 x 20mm (3/4")
(33-11-0102)
M10 LOCKWASHER
(33-11-0201)
M8 x 25mm (1") BHCS
BOLT (33-11-0103)
(02-08-0025)002
MOUNTING
BRACKET
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 10 CONT'D
4. Apply loctite adhesive to threads of bolt.
5. Attach Bongo Support Bracket to Bongo Bracket using M8 x 25mm B.H.C.S. and M8 Barrel Nut. See Detail 004.
6. Drill Ø1/4" hole through Mounting Bracket and Bongo Support Bracket to install Rivet. See Detail 039.
004 039
MOUNTING BAR
(02-08-0126)
BONGO MOUNTING BRACKET
(02-08-0104)
(02-08-0006)
BONGO SUPPORT
M8 BARREL NUT
(33-11-0501)
M8 x 25mm (1") BHCS
BOLT (33-11-0103)
IMPORTANT:
DRILL Ø1/4" HOLE
THROUGH
MOUNTING
BRACKET AND
BONGO SUPPORT
BRACKET TO
INSTALL RIVET
RIVET
(33-11-0700)
ASSEMBLED
BONGOS
MOUNTING
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 11
1. Slide Reversed Gear Panel into place.
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 12
1. Slide Handhold Bracket over the Lower Post. Align pipe of the Handhold Bracket with the hole in the Deck.
HANDHOLD BRACKET
(02-08-0140)
LOWER POST, 21 11/16" LG.
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 13
1. Slide Climber Handhold-Odd over Lower Post, making sure the pipe of the Handhold Bracket is inserted into bottom hole of the Climber Handhold-Odd correctly.
LOWER POST, 22 11/16" LG.
CLIMBER
HANDHOLD-ODD
(02-08-0004)
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
STEP 14
COVER, 7 3/8" LG.
(02-08-0033)
1. Slide Play Ramp and Upper Post Covers into place.
(02-08-0033)
COVER, 14 1/2" LG.
(02-08-0039)
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 15
1. Slide Upper Posts through the Panels, Climber Handhold-Odd, Upper Covers, and Play Ramp and attach to Lower Posts.
2. Use "T" Tool , turn clockwise to tighten Upper Post, 29 1/8" LG. to Lower Posts.
3. Tighten Upper Post, 60" lg. to Lower Posts.
UPPER POST, 60" LG.
(02-08-0160)
REVERSED GEAR PANEL
(02-08-0172)
(02-08-0174)
CLOCK PANEL
CLIMBER
HANDHOLD-ODD
(02-08-0004)
UPPER POST, 29 1/8" LG.
(02-08-0189)
SEE FIGURE 1
COVER, 14 1/2" LG.
(02-08-0039)
(02-08-0033)
UPPER POST, 29 1/8" LG.
(02-08-0189
UPPER POST, 60 LG.
(02-08-0160)
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 16
1. Attach Mounting Bracket to Play Ramp using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 082.
2. Attach Play Ramp to Deck using M10 x 60 mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 020.
MOUNTING
BRACKET
M10 x 60mm (2 3/8")
(33-11-0007)
PLAY RAMP
DECK
MOUNTING BRACKET
(02-08-0150)
UNDERNEATH
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 17
1. Attach Slide Mounting Bracket to Slide using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Wahser. See Detail 018.
2. Attach Slide to Slide Hood using M8 x 50mm B.H.C.S, M10 Lock Washer, and M8 Flat Washer. See Detail 019.
SLIDE
M8 x 50mm (2") BHCS
BOLT (33-11-0114)
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 17 CON'D
3. Attach Slide to Deck using M10 x 60mm B.H.C.S. Bolt, M12 Lock Washer, and M10 Flat Washer. See Detail 020.
M10 x 60mm (2 3/8")
(33-11-0007)
UNDERNEATH
UNDERNEATH
SLIDE MOUNTING BRACKET
(02-08-0150)
(02-08-0006)
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 18
1. Place Upper Post Covers on to Upright Posts.
2. Attach 180 Degree Corner Connector to Slide Hood and Upper Post Cover 28.88" w/3 Inserts using M10 x 25mm B.H.C.S. Bolt. See Detail 021. Orientation of 180 Degree Corner Connector is critical. Refer to Detail A.
3. Attach 180 Degree Corner Connector to Slide Hood and Shapes Panel using M10 x 25mm B.H.C.S. Bolt. See Detail 021. Orientation of 180 Degree Corner Connector is critical.
4. Attach Curved Leaf Connectors to Upper Post Covers and Slide Hood using M10 x 25mm B.H.C.S. Bolt. See Detail 021. Orientation of Curved Leaf Connectors is critical. Refer to Detail B.
5. Attach Upper Post Cover 21 1/2" w/2 Inserts and Uppper Post Cover 28 7/8" w/4 Inserts to Upper Post 60" using M5 x 76mm Self-Tapping Screw. See Detail 085. IMPORTANT: Position Upper Post Cover and drill Ø1/8" pilot hole.
Note: Orientation of Curved Leaf Connectors in relation to panels are critical.
6. Attach Curved Leaf Connector w/Recess to Upper Post Cover 21 1/2" w/2 Inserts and Upper Post Cover 28 7/8" w/4 Inserts using M10 x 25mm B.H.C.S. Bolt. See Detail 021.
LEAF
(33-11-0003)
M5 x 76mm (3")
SELF-TAPPING
SCREW (33-11-0600)
INSERT INSERT
DRILL Ø1/8"
PILOT HOLE
UPPER POST COVER
UPPER POST
Ø1/8" PILOT
HOLE
CENTERED
HORIZONTALLY
UPPER POST COVER
DETAIL A
DETAIL B
Issued/Revised:
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
STEP 18 CONT'D
(02-08-0084) w/RECESS (02-08-0183)
180 DEGREE CORNER CONNECTOR
COVER 21 1/2" w/2
INSERTS
(02-08-0181)
UNDERNEATH
(02-08-0149)
180 DEGREE CORNER CONNECTOR
w/RECESS (02-08-0183)
UPPER POST
COVER, 21 3/8" LG.
(02-08-0034)
CURVED LEAF
CONNECTOR
(02-08-0149)
UPPER POST, 60 LG.
(02-08-0160)
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 19
SCREW (33-11-0600)
ROOF
POST COVER
1 in [2.58 cm]
1. Attach Post Caps to Upright Post using M10 x 50mm B.H.C.S. See Detail 007.
2. Centered horizontally with Upright Post, measure 1" up from bottom of Roof and drill 1/8" pilot hole through Roof and Post Cover. See Detail 023.
UPRIGHT POST
(33-11-0010)
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 19 CONT'D
ROOF
DRILL Ø1/8"
PILOT HOLE
POST
COVER
UPRIGHT
POST
SCREW (33-11-0600)
3. Attach Roof to Upright Posts and Upper Post Covers using M5 x 76mm Self-Tapping Screw. See Detail 024.
DC-SAPLING w/ROOF
3 4
51CM0
INCH0
1096 11 148 157 12 13
43 65
02/02/16
800.458.5872 www.ultraplay.com
STEP 20
1. After entire unit is assembled attach Footer Covers to Lower Post Covers using M8x 40mm B.H.C.S., M10 Lock Washer, M8 Flat Washer, and M8 Barrel Nut. See Detail 022.
2. Refer back to your Footing Detail options on pages 19 to 24 to finish assembly.
FOOTER COVER
(02-08-0009)
M10 LOCKWASHER
(33-11-0201)
LOWER POST
COVER
FOOTER COVER
(02-08-0009)
M8 x 40mm (1 9/16")
(33-11-0106)
M8 BARREL NUT
(33-11-0501)
| Slide at CDC223-Model-000 |
| Encl #5_P1-00003-4J_Applicable Contract Drawings |
| Slide at CDC223-Model-000 |
| Encl #5_P1-00003-4J_Applicable Contract Drawings |
| Slide at CDC223-Model-000 |
| Encl #5_P1-00003-4J_Applicable Contract Drawings |
| Encl #5_P1-00003-4J_Applicable Contract Drawings |
| Slide at CDC223-Model-0003 |
| Slide at CDC223-Model-0004 |
DC-SAPLING-W-ROOF-Installation-Manual.pdf_safe
File details come from the government source that posted it. Updated .