DRAWINGS 30483052.pdf

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DATE

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CONCURRENCE C/106

82522

CONCURRENCE C/1040

PRODUCTION ENGR AND FACILITIES DIVISION

CODE 980M.1

DEPARTMENT OF THE NAVY PUGET SOUND NAVAL SHIPYARD

BREMERTON, WASHINGTON

THIS DRAWING DOES NOT REQUIRE A DISTRIBUTION STATEMENT. IN ACCORDANCE WITH

DOD5200.1-R THIS DOCUMENT IS UNCLASSFIED AND DOES NOT WARRANT AN FOUO

STATEMENT IAW DOD 5200.1-R AP3.2.1. THIS DRAWING DOES NOT CONTAIN CRITICAL

TECHNOLOGY AS DEFINED BY NAVSEA 5230.12.

NO DEVIATIONS SHALL BE MADE WITHOUT AUTHORIZATION UNLESS NOTED OTHERWISE.

REVISION

REV SHT DESCRIPTION BY DATE APPROVED

M-1558 -

AS NOTED

ENGINEERING/ SERVICE REQUEST #: 64

500 KW MOTOR GENERATOR

GEAR STORAGE CONTAINERS

980M.1 360-627-4781

M. KLEIN \S\ 12 JULY, 2021

M. KLEIN \S\ 12 JULY, 2021

TABLE OF CONTENTS:

SHEET 1 – TITLE PAGE

SHEET 2 – PROJECT GENERAL NOTES

SHEET 3 – MODEL A NOTES AND MATERIAL LIST

SHEET 4 – MODEL A DRAWINGS

SHEET 5 – MODEL B NOTES AND MATERIAL LIST

SHEET 6 – MODEL B DRAWINGS

SHEET 7 – MODEL C NOTES AND MATERIAL LIST

SHEET 8 – MODEL C DRAWINGS

SHEET 9 – MODEL D NOTES AND MATERIAL LIST

SHEET 10 – MODEL D DRAWINGS

SHEET 11 – MODEL E NOTES AND MATERIAL LIST

SHEET 12 – MODEL E DRAWINGS

SHEET 13 – MODEL F NOTES AND MATERIAL LIST

SHEET 14-15 – MODEL F DRAWINGS

MODEL A

SCALE 1:20

MODEL B

SCALE 1:20

MODEL C

SCALE 1:10

MODEL D

SCALE 1:8

MODEL F

SCALE 1:8

MODEL E

SCALE 1:8

R. CRONE \S\ 12 OCT, 2022

R. WILDES \S\ 13 OCT, 2022

T. SCHWARTZ \S\ 17 OCT, 2022

R. ACEVEDO \S\ 24 OCT, 2022

REV.DRAWING NO.

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GENERAL PROJECT NOTES

1. PURPOSE

1.1 THIS DRAWING WAS PRODUCED TO SHOW THE DESIGN OF SIX DIFFERENT MODELS OF ALUMINUM STORAGE CONTAINERS WITH VARYING QUANTITIES. THESE CONTAINERS

ARE INTENDED TO HOLD FME MATERIAL FOR THE 500 KW MOTOR GENERATOR FOR SHOP 51.

2. GENERAL

2.1 EQUIPMENT MUST BE DE-ENERGIZED BEFORE PLACING IN STORAGE CONTAINERS.

2.2 DIMENSIONS UP TO AND INCLUDING 72” ARE SHOWN IN INCHES. DIMENSIONS OVER 72” ARE SHOWN IN FEET (‘), INCHES (“), AND COMMON FRACTIONS UNLESS SPECIFIED

OTHERWISE.

2.3 DIMENSIONAL TOLERANCES SHALL BE: 1/16” UP TO 12” INCLUSIVE, 1/8” OVER 12” TO 72”, 1/4” OVER 72”, 1/4 DEGREE ANGULAR.

2.4 BREAK ALL SHARP EDGES TO A 1/32" CHAMFER MINIMUM. REMOVE ALL BURRS AND WELD SPLATTERS.

2.5 SHOP IS AUTHORIZED TO SEAM SHEET METAL COMPONENTS PER SHOP STANDARDS TO SUIT FABRICATION TECHNIQUES AND TOOLING. ADHERE TO DIMENSIONS GIVEN

FOR FINAL ASSEMBLY.

3. WELDING AND NDT REQUIREMENTS

3.1 ALL WELDING CALLOUTS SHALL HAVE THE TOLERANCES OF -0", +1/16"

3.2 UNLESS OTHERWISE STATED ALL STRUCTURAL JOINTS SHALL BE WELDED TO A MINIMUM SIZE OF 1/8" FILLET/BEVEL WELD.

3.3 ALL WELDING OF STRUCTURAL ALUMINUM SHALL BE IN ACCORDANCE WITH (IAW) PSNS WELD PROCEDURE WP-FAC. ALL WELDS SHALL BE S25 TO S25 WLEDS. NON-

DESTRUCTIVE TESTING (NDT) TO BE PERFORMED ON ALL ROOT AND FINAL WELDS SHALL BE VISUAL INSPECTION FOR COMPLETENESS, SIZE AND CRACKS ONLY. "QC" GRINDING OF WELDS IS NOT REQUIRED. "AS DEPOSITED" WELDS ARE ACCEPTABLE PROVIDED THEY MEET VISUAL INSPECTION REQUIREMENTS SPECIFIED.

4. CORROSION CONTROL

4.1 SURFACE PREPARATION: CLEAN NON-FERROUS (ALUMINUM) METALS BY SOLVENT CLEANING PER SSPC-SP1, FOLLOWED BY BRUSH OFF BLAST CLEANING PER SSPC-SP16.

4.2 PAINTING OR POWDER COAT OPTIONS:

- MIL-PRF-23236 (2-PART EPOXY): APPLY TWO COATS. EACH COAT 4-8 MILS DRY FILM THICKNESS (DFT). TOTAL 8-16 MILS DFT. TOPCOAT SHALL BE A DIFFERENT COLOR THAN

THE PRIME COAT. FINAL COAT COLOR SHALL BE ORANGE.

- MIL-DTL-24441 TYPE IV (2-PARTY EPOXY): APPLY TWO COATS. EACH COAT 4-8 MILS DRY FILM THICKNESS (DFT). TOTAL 8-12 MILS DFT. TOPCOAT SHALL BE A DIFFERENT

COLOR THAN THE PRIME COAT. FINAL COAT COLOR SHALL BE ORANGE.

- EPOXY OR POLYESTER POWDER COATINGS ARE ACCEPTABLE ALTERNATIVES. USE POLYESTER POWDER COATING FOR ITEMS/COMPONENTS EXPOSED TO ULTRAVIOLET

LIGHT FOR EXTENDED PDERIODS. USE EPOXY POWDER COATING FOR ITEMS/COMPONENTS NOT EXPOSED TO ULTRAVIOLET LIGHT FOR EXTENDED PERIODS, SUCH AS

THOSE NORMALLY LOCATED INSIDE BUILDINGS OR STRUCTURES.

4. FOR TECHNICAL QUESTIONS OR COMMENTS, CONTACT CODE 980M.1 STRUCTURAL ENGINEER MEG KLEIN BY PHONE AT 360-627-4781, OR BY EMAIL AT

MADELINE.KLEIN@NAVY.MIL.

NONE SHEET 2 OF 15

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SHEET 3 OF 15

NOTES FOR MODEL A STORAGE CONTAINERS

1.1 THESE PAGES SHOW THE DESIGN OF MODEL A STORAGE CONTAINERS WHICH ARE INTENDED TO HOLD CLEANING GEAR FME COVERS. TWO STORAGE CONTAINERS ARE

REQUIRED.

2.1 ATTACH USING NEOPRENE ADHESIVE NIIN #000582399 ACCORDING TO MFR’S INSTRUCTIONS.

2.2 WELD PER GENRAL NOTE 3 ON SHEET 2.

2.3 PAINT CONTAINER PER GENERAL NOTE 4 ON SHEET 2.

LIST OF MATERIALS

PC QTY TITLE MATERIAL MAT SPEC REMARKS

1 1 PL, 36-1/4" x 60-1/4" x 1/8" THK AL, 5086 (S25) ASTM B209 BOTTOM

2 2 PL, 16" x 36-1/4" x 1/8" THK AL, 5086 (S25) ASTM B209 SIDES

3 2 PL, 16" x 60" x 1/8" THK AL, 5086 (S25) ASTM B209 FRONT/BACK

4 1 PL, 38-3/8" x 64-3/8" x 1/8" THK AL, 5086 (S25) ASTM B209 LID

5 1 PIANO HINGE AL COMM MCMASTER-CARR 1575A68

OR EQUAL, CUT TO REQ'D

LENGTH

6 1 HASP GALV. STEEL COMM MCMASTER-CARR

1546A101 OR EQUAL

7 2 RECT TUBE, 6" x 3" x 1/8" THK x 36-1/8" L

AL, 6061-T6 (S25) ASTM B221 PALLET CHANNELS

8 1/2" WIDE x 1/8" THK NEOPRENE

GASKET

RUBBER,

DUROMETER 60A

CUT TO REQ'D LENGTH,

SEE MODEL A NOTE 2.1

FOR MORE INFORMATION

9 20 Ø3/16" RIVET AL SPACED 6" O.C.

NOTE: QUANTITIES SHOWN ARE FOR ONE (1)

STORAGE CONTAINER ASSEMBLY.

NONE

SCALE:

M-1558 -

ISOMETRIC VIEW,

MODEL A

TOP VIEW,

MODEL A

FRONT VIEW,

MODEL A

SIDE VIEW,

MODEL A 1:10

36 1/2"

60 3/4"

16 1/4"

60 1/4"

2" R 1"

TYP1/8

TYP

WALL TO

BOTTOM1/8

PJP, TYP1/8

SHEET 4 OF 15

20" 40 1/4"

19 1/4"

3"

1/4" TYP

TYP

WALL TO

WALL1/8

36 1/4"

INSTALL ON

LID ALL THE

WAY AROUND

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M-1558 -

NOTES FOR MODEL B STORAGE CONTAINERS

1.1 THESE PAGES SHOW THE DESIGN OF MODEL B STORAGE CONTAINERS WHICH ARE INTENDED TO HOLD LIFTING/THRUSTING BEAMS FROM THE 500 KW MOTOR GENERATOR.

THREE STORAGE CONTAINERS ARE REQUIRED.

2.1 CASTERS SHALL BE MCMASTER-CARR 2502T35 OR EQUAL AND SHALL BE INSTALLED PER MFR’S INSTALLATION INSTRUCTIONS. EACH CASTERS SHALL HAVE A LOCKING

FUNCTION TO PREVENT ROLL AWAYS.

2.2 STICKER TO BE PLACED ON STORAGE CONTAINER THAT READS:

MAX CAPACITY = 200 LBS, MAX GROSS WT = 325 LBS.

2.3 WELD PER GENRAL NOTE 3 ON SHEET 2.

2.4 PAINT CONTAINER PER GENERAL NOTE 4 ON SHEET 2.

SHEET 5 OF 15

PC QTY TITLE MATERIAL MAT SPEC REMARKS

1 1 PL, 21-1/4" x 65-1/4" x 3/8" THK AL, 6061-T6 (S25) ASTM B209 BOTTOM

2 2 PL,16" x 21-1/4" x 1/8" THK AL, 6061-T6 (S25) ASTM B209 SIDES

3 2 PL, 16" x 65" x 1/8" THK AL, 6061-T6 (S25) ASTM B209 FRONT/BACK

4 1 PL, 23-3/8" x 69-3/8" x 1/8" THK AL, 6061-T6, (S25) ASTM B209 LID

5 1 PIANO HINGE STAINLESS STEEL COMM MCMASTER-CARR 1658A23 OR EQUAL, CUT TO REQ'D

LENGTH

6 1 HASP STAINLESS STEEL COMM MCMASTER-CARR 7030A13 OR EQUAL

7 2 HANDLE STAINLESS STEEL COMM MCMASTER-CARR 1647A113 OR EQUAL

8 7 NO. 8 SQUARE-DRIVE FLAT HEAD

SCREWS

STAINLESS STEEL MCMASTER-CARR 93945A011 OR EQUAL

9 30 Ø3/16" RIVET STAINLESS STEEL

10 6 CASTER SEE MODEL B NOTE 2.1 FOR MORE INFORMATION

NOTE: QUANTITIES SHOWN ARE FOR ONE (1)

SCALE:

M-1558 -

ISOMETRIC VIEW,

MODEL B

TOP VIEW,

MODEL B

FRONT VIEW,

MODEL B

SIDE VIEW,

MODEL B

1:10 SHEET 6 OF 15

65 3/4"

21 1/2"

16 3/8"

4 3/4" 27 7/8" 27 7/8" 4 3/4"

2"

3" 15 1/4" 3"

LOCATE TO SUIT

R 1"

PJP, TYP1/8

TYP

WALL TO

BOTTOM1/8

TYP

WALL TO

WALL1/8

4 PER

PC 7

22 PER PC 5

SPACED AT 6" O.C.

SCALE:

M-1558 -

SHEET 7 OF 15

NOTES FOR MODEL C STORAGE CONTAINERS

1.1 THESE PAGES SHOW THE DESIGN OF MODEL C STORAGE CONTAINERS WHICH ARE INTENDED TO HOLD CARTRIDGE/PULLERS FROM THE 500 KW MOTOR

GENERATOR. TWO STORAGE CONTAINERS ARE REQUIRED.

2.1 ATTACH ARMAFLEX TO INSIDE OF BASE, WALLS, AND TOP OF STORAGE BOX USING ADHESIVE NIIN 013446443 ACCORDING TO MFR’S INSTRUCTIONS.

1 1 PL, 17-1/4" x 17-1/4" x 1/8" THK AL, 5086 (S25) ASTM B209 BOTTOM

2 2 PL, 10" x 17-1/4" x 1/8" THK AL, 5086 (S25) ASTM B209 SIDES

3 2 PL, 10" x 17" x 1/8" THK AL, 5086 (S25) ASTM B209 FRONT/BACK

4 1 PL, 19-3/8" x 21-3/8" x 1/8" THK AL, 5086 (S25) ASTM B209 LID

5 1 PIANO HINGE AL COMM MCMASTER-CARR 1575A68 OR EQUAL,

CUT TO REQ'D LENGTH

6 1 HASP GALV. STEEL COMM MCMASTER-CARR 1546A111 OR EQUAL

7 2 HANDLE GALV. STEEL COMM MCMASTER-CARR 1647A111 OR EQUAL

8 1" TH CLOSED-CELL FOAM

INSULATION

ARMAFLEX OR EQUAL, CUT TO REQ'D

LENGTH, SEE MODEL C NOTE 2.1 FOR

MORE INFORMATION

9 24 Ø3/16" RIVET AL

NOTE: QUANTITIES SHOWN ARE FOR ONE (1)

SCALE:

M-1558 -

ISOMETRIC VIEW,

MODEL C

TOP VIEW,

MODEL C

FRONT VIEW,

MODEL C

SIDE VIEW,

MODEL C 1:4 SHEET 8 OF 15

17 1/2"

17 3/4"

10 1/4"

17 1/4"

1"

R 1"

TYP

WALL TO

BOTTOM1/8

TYP

WALL TO

WALL1/8

PJP, TYP1/8

LOCATE TO SUIT

16 PER

PC 5

4 PER

PC 7

17 1/4"

SCALE:

M-1558 -

SHEET 9 OF 15

NOTES FOR MODEL D STORAGE CONTAINER

1.1 THESE PAGES SHOW THE DESIGN OF A MODEL D STORAGE CONTAINER. THIS CONTAINER IS INTENDED TO HOLD THE (A/C END) OF THE ADAPTER SLEEVE FROM

THE 500 KW MOTOR GENERATOR.

2.1 ATTACH ARMAFLEX TO INSIDE OF BASE, WALLS, AND TOP OF STORAGE BOX USING ADHESIVE NIIN 013446443 ACCORDING TO MFR’S INSTRUCTIONS.

1 1 PL, 7-3/4" x 7-3/4" x 1/8" THK AL, 5086 (S25) ASTM B209 BOTTOM

2 2 PL, 7-3/4" x 11" x 1/8" THK AL, 5086 (S25) ASTM B209 SIDES

3 2 PL, 7-1/2" x 11" x 1/8" THK AL, 5086 (S25) ASTM B209 FRONT/BACK

4 1 PL, 8-7/8" x 9-7/8" x 1/8" THK AL, 5086 (S25) ASTM B209 LID

5 1 PIANO HINGE AL COMM MCMASTER-CARR 1575A68 OR EQUAL,

CUT TO REQ'D LENGTH

6 1 HASP GALV. STEEL COMM MCMASTER-CARR 1546A111 OR EQUAL

7 2 HANDLE GALV. STEEL COMM MCMASTER-CARR 1647A111 OR EQUAL

8 1" CLOSED-CELL FOAM

INSULATION

ARMAFLEX OR EQUAL, CUT TO REQ'D

LENGTH, SEE MODEL D NOTE 2.1 FOR

MORE INFORMATION

9 16 Ø3/16" RIVET AL

SCALE:

M-1558 -

ISOMETRIC VIEW,

MODEL D

TOP VIEW,

MODEL D

FRONT VIEW,

MODEL D

SIDE VIEW,

MODEL D

1:4 SHEET 10 OF 15

8"

8 1/4"

11 1/4"

7 3/4"

1"

PJP, TYP1/8

TYP

WALL TO

BOTTOM1/8

TYP

WALL TO

WALL1/8

LOCATE TO SUIT

7 3/4"

R 1"

8 5/8" TYP

8 PER

PC 5

4 PER

PC 7

SCALE:

M-1558 -

SHEET 11 OF 15

NOTES FOR MODEL E STORAGE CONTAINER

1.1 THESE PAGES SHOW THE DESIGN OF A MODEL E STORAGE CONTAINER. THIS CONTAINER IS INTENDED TO HOLD THE (D/C END) OF THE ADAPTER SLEEVE FROM

THE 500 KW MOTOR GENERATOR.

2.1 ATTACH ARMAFLEX TO INSIDE OF BASE, WALLS, AND TOP OF STORAGE BOX USING ADHESIVE NIIN 013446443 ACCORDING TO MFR’S INSTRUCTIONS.

1 1 PL, 7-3/4" x 7-3/4" x 1/8" THK AL, 5086 (S25) ASTM B209 BOTTOM

2 2 PL, 7-1/2" x 7-3/4" x 1/8" THK AL, 5086 (S25) ASTM B209 SIDES

3 2 PL, 7-1/2" x 7-1/2" x 1/8" THK AL, 5086 (S25) ASTM B209 FRONT/BACK

4 1 PL, 8-7/8" x 9-7/8" x 1/8" THK AL, 5086 (S25) ASTM B209 LID

5 1 PIANO HINGE AL COMM MCMASTER-CARR 1575A68 OR EQUAL,

CUT TO REQ'D LENGTH

6 1 HASP GALV. STEEL COMM MCMASTER-CARR 1546A111 OR EQUAL

7 2 HANDLE GALV. STEEL COMM MCMASTER-CARR 1647A111 OR EQUAL

8 1" CLOSED-CELL FOAM

INSULATION

ARMAFLEX OR EQUAL, CUT TO REQ'D

LENGTH, SEE MODEL E NOTE 2.1 FOR

MORE INFORMATION

9 16 Ø3/16" RIVET AL

SCALE:

M-1558 -

ISOMETRIC VIEW,

MODEL E

TOP VIEW,

MODEL E

FRONT VIEW,

MODEL E

SIDE VIEW,

MODEL E

1:4 SHEET 12 OF 15

8"

8 1/4"

7 3/4"

1"

7 3/4" 7 3/4"

LOCATE TO SUIT

TYP

WALL TO

WALL1/8

TYP

WALL TO

BOTTOM1/8

PJP, TYP

1/8

5 1/8" TYP

R 1"

8 PER

PC 5

4 PER

PC 7

SCALE:

M-1558 -

SHEET 13 OF 15

NOTES FOR MODEL F STORAGE CONTAINERS

1.1 THESE PAGES SHOW THE DESIGN OF MODEL F STORAGE CONTAINERS WHICH ARE INTENDED TO HOLD THE SLIP-RING FROM THE 500 KW MOTOR GENERATOR.

FOUR STORAGE CONTAINERS ARE REQUIRED.

2.1 ATTACH USING NEOPRENE ADHESIVE NIIN #000582399 ACCORDING TO MFR’S INSTRUCTIONS.

2.2 ATTACH USING LCOTITE ADHESIVE MCMASTER-CARR # 74985A67 ACCORDING TO MFR’S INSTRUCTIONS.

2.3 WELD PER GENRAL NOTE 3 ON SHEET 2.

2.4 PAINT CONTAINER PER GENERAL NOTE 4 ON SHEET 2.

1 1 PL, 10" x 10" x 1/8" THK AL, 5086 (S25) ASTM B209 BOTTOM

2 2 PL, 7-7/8" x 10" x 1/8" THK AL, 5086 (S25) ASTM B209 SIDES

3 2 PL, 7-7/8" x 9-3/4" x 1/8" THK AL, 5086 (S25) ASTM B209 FRONT/BACK

4 1 PL, 11-1/16" x 12-1/8" x 1/8" THK AL. 5086 (S25) ASTM B209 LID

5 1 PIANO HINGE AL COMM MCMASTER-CARR 1575A68 OR EQUAL, CUT TO REQ'D

LENGTH

6 1 HASP GALV. STEEL COMM MCMASTER-CARR 1546A111 OR EQUAL

7 2 HANDLE GALV. STEEL COMM MCMASTER-CARR 1647A111 OR EQUAL

8 1 2" IPS x 4" TALL SCH 80 PIPE AL, 5086 ASTM B241

9 1 9-3/4" x 9-3/4" x 1/2" THK POLYETHYLENE

UHMW

ASTM D4020 BASE PLATE, MCMASTER-CARR 8752K115 OR EQUAL,

SEE MODEL F NOTE 2.2 FOR MORE INFORMATION

10 1 9-3/8" x 9-3/8" x 2" THK POLYETHYLENE LID LINER, CUT TO REQ'D LENGTH, MCMASTER-CARR

85105K16 OR EQUAL, SEE MODEL F NOTE 2.2 FOR

MORE INFORMATION

11 1 3-3/8" x 7-7/8" x 1/8" THK

NEOPRENE GASKET

RUBBER,

DUROMETER 60A

POST WRAP, CUT TO REQ'D LENGTH, SEE MODEL F

NOTE 2.1 FOR MORE INFORMATION

12 1 9-3/8" x 1/8" THK NEOPRENE

GASKET

RUBBER,

DUROMETER 60A

BASE LINER, CUT TO REQ'D LENGTH, SEE MODEL F

NOTE 2.1 FOR MORE INFORMATION

13 16 Ø3/16" RIVET AL

NOTE: QUANTITIES SHOWN ARE FOR ONE (1)

SCALE:

M-1558 - 1:4

ISOMETRIC VIEW,

MODEL F

TOP VIEW,

MODEL F

FRONT VIEW,

MODEL F

SIDE VIEW,

MODEL F

TOP VIEW WITHOUT LID,

MODEL F

SHEET 14 OF 15

10 1/2"

10 1/4"

5"

5"

A A

8 1/8"

10"

1"

LOCATE TO SUIT

10"

PJP, TYP1/8

TYP

WALL TO

BOTTOM1/8

TYP

WALL TO

WALL1/8

B

B

R 1"

O 3/4"

O 2 3/8"

4 PER

PC 7

8 PER

PC 5

SCALE:

M-1558 -

1:4 SHEET 15 OF 15

MODEL F WELDS

SECTION B-B

SECTION A-A

3/16" TYP

1/8

O 2 3/8"

9 3/4"

9 3/4"

BASE PLATE (PC 9) TOP VIEW,

MODEL F

1/4" 3/4"

3 3/8" 4 1/8"

2"

1"

1"

3/16" TYP

2"

ENSURE MINIMUM 1/4" WELD

CLEARANCE ALL THE WAY AROUND

2"