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Attached to: TEST CABINET Federal contract opportunity
Solicitation number: SPMYM2-23-Q-0579
Issued by: Defense Logistics Agency Land and Maritime

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BREMERTON, WA 98314

PUGET SOUND NAVAL

BRANCH HD

ENGINEER

CHECKED

PREPARED

CODE

DRAWING No.

SCALE:

SIZE CAGE CODE

SHEET OF1

REV

DATE

PHONE

CONCURRENCE 82522

CONCURRENCE

A A

X-56433 -

SHOP 56 HYDRO TEST

CABINET AND TABLE MOD -

POTABLE TESTING ONLY

F 23

980M.1 360-627-4780

EQUIUPMENT SERVICE REQUEST # ESR-407

CODE 106

NONE

DRAWING

SHEET

DESCRIPTION

1 COVER, INDEX, TOLERANCES

2 REVISION HISTORY, REFERENCES

3A-3D GENERAL NOTES

4A-4G LIST OF MATERIALS

5 EXISTING TEST TABLE ISOMETRIC VIEW

6 EXISTING TEST TABLE PANEL MODS VIEWS

7 WINDOW ASSEMBLY VIEWS

8 WINDOW FRAME VIEWS

9 NEW HYDRO TEST CABINET ASSY LEFT ISO VIEW

10 NEW HYDRO TEST CABINET ASSY RIGHT ISO VIEW

11 NEW HYDRO TEST CABINET ASSY FRONT/SIDE VIEWS

12 NEW HYDRO TEST CABINET ASSY BACK/SIDE VIEWS

13 NEW HYDRO TEST CABINET ASSY PLAN VIEW

14 FILTER CABINET DOOR VIEWS

15 COMPRESSED AIR ACCESS PANEL VIEWS

16 NEW HYDRO TEST CABINET FRAME ISO VIEWS

17 NEW HYDRO TEST CABINET FRAME SECTION VIEW

18 NEW HYDRO TEST CABINET FRAME TOP VIEW

19 NEW HYDRO TEST CABINET PIPING & FRAMING ISO VIEW

20 PIPING ASSEMBLY FRONT ISO VIEW

21 PIPING ASSEMBLY BACK ISO VIEW

22 CUSTOM BULKHEAD VIEWS

23 PIPING SCHEMATIC

SHOP 56

DANTE BROWN 10 FEB, 2022

WELDMENT DIMENSIONAL TOLERANCES UNLESS OTHERWISE

SPECIFIED

DIMENSION TOLERANCE

UNDER 24" ± 1/8"

24" AND OVER ± 3/16"

ANGULAR ± 0° 30'

FINISH SYMBOLS - ASME B46.1

CONTROL SYMBOLS - ASME Y14.5 - 1982

MACHINED DIMENSIONAL TOLERANCES UNLESS OTHERWISE

SPECIFIED

DIMENSION

DECIMAL

FRACTION

2PL 3PL

UNDER 6" N/A N/A ± 1/16"

6" TO 24" N/A N/A ± 1/8"

24" AND OVER N/A N/A ± 1/4"

ANGULAR ± 0° 30'

FINISH SYMBOLS - ASME B46.1

CONTROL SYMBOLS - ASME Y14.5 - 1982

INSTALLATION DIMENSIONAL TOLERANCES UNLESS OTHERWISE

SPECIFIED

DIMENSION TOLERANCE

UNDER 24” ± 1/16"

24” AND OVER N/A

ANGULAR ± 1°

THIS DRAWING IS APPROVED FOR DRISTRO A

LEVEL DISTROBUTION. APPROVED FOR PUBLIC

RELEASE. DISTROBUTION UNLIMITED.

TY HEINO /S/ 29 MAR , 2022

DEPARTMENT OF THE NAVY PUGET SOUND NAVAL SHIPYARD

INDUSTRIAL PLANT EQUIPMENT ENGINEERING BRANCH

CODE 980M.1

BREMERTON, WASHINGTON

RUDI ACEVEDO /S/ 4 March, 2022

DANTE BROWN /S/ 10 FEB, 2022

STEVEN DELGADO /S/ 1 MARCH 2022

CODE 980M.1

TJ DELACY C980M.1 /S/ 22 FEB, 2022

EXISTING TEST TABLE

AND END PANEL MODIFIED

BY GOVERNMENT

NEW POLYCARBONATE

VIEWING WINDOW

NEW HYDRO TEST CABINET

PROVIDED BY CONTRACTOR

REV.

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

REV SHEET DESCRIPTION DATE APPROVAL

REVISION HISTORY

2 OF 23NONE

REFERENCES

UIPI 0631-901, ELECTROSTATIC POWDER COATINGS

NOTE: LATEST REVISIONS OF REFERENCED DOCUMENTS IN EFFECT SHALL

BE USED UNLESS OTHERWISE SPECIFIED.

PSNS&IMF OCCPATIONAL SAFETY AND HEALTH MANUAL

VOLUME II, CHAPTER 9, HAZARDOUS ENERGY CONTROL

(LOCKOUT/TAGS-PLUS)

MIL-DTL-15024G; DETAIL SPECIFICATION, PLATES AND TAGS

FOR IDENTIFICATION OF EQUIPMENT, GENERAL

SPECIFICATION FOR

PSNS&IMF WP-FAC; NUCLEAR & NON-NUCLEAR COGNIZANT

FACILITIES WELDING PROCEDURE

AWS D1.1, STRUCTURAL WELDING CODE - STEEL

THIS DRAWING IS APPROVED FOR DRISTRO A

RELEASE. DISTROBUTION UNLIMITED.

DRAWING NO.

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A A

82522

CAGE CODESIZE

3A OF 23NONE

GENERAL NOTES:

1. BACKGROUND:

1.1. THIS DRAWING PROVIDES GUIDANCE FOR FABRICATING ONE (1)

NEW SHOP 56 HYDRO TEST CABINET AND INSTALLING IT ONTO ONE

OF TWO (2) EXISTING HYDROSTATIC TEST TABLES LOCATED IN

BUILDING 107 BETWEEN COLUMNS 82 AND 83 AT THE PUGET SOUND

NAVAL SHIPYARD & IMF, BREMERTON WA. THIS DRAWING ALSO

PROVIDES GUIDANCE FOR MODIFYING THE EXISTING TEST TABLE TO

PROVIDE CORRECT FITTINGS REQUIRED TO CONNECT THE NEW

HYDRO TEST CABINET TO THE EXISTING MODIFIED TEST TABLE.

1.2. THE NEW HYDRO TEST CABINET INCLUDES, BUT IS NOT LIMITED

TO: PNEUMATIC HASKEL PUMP, AIR/WATER SHUT OFF VALVES,

INDIVIDUAL TEST PORT SHUT OFF VALVES, INLET WATER PRESSURE

REGULATOR, NEEDLE/BLEED VALVES, CONNECTED TUBING AND

FITTINGS.

1.3. THE NEW HYDRO TEST CABINET IS DESIGNED TO OPERATE AT A

MAX WORKING PRESSURE (MWP) OF 9,000 PSIG. THE NEW HYDRO

TEST CABINET HAS AN INLET PRESSURE REGULATOR THAT ALLOWS

THE INLET SHOP WATER PRESSURE TO BE REGULATED BETWEEN 0-

60 PSIG AND UP TO 7.5 GPM OF FLOW AT 60 PSIG WATER PRESSURE.

THE HYDRO TEST CABINET IS DESIGNED WITH A RELIEF VALVE THAT

WILL PROTECT THE SYSTEM IF THE TEST PRESSURE EXCEEDS

10,000 PSIG. ADJUST THE RELIEF VALVE TO LIFT AT 10,000 PSIG IN

ACCORDANCE WITH MANUFACTURERS INSTRUCTIONS. THIS RELIEF

VALVE IS NOT RESPONSIBLE FOR PROTECTING COMPONENTS

INSTALLED ON THE HYDRO TEST CABINET FOR TESTING.

1.4. THIS DESIGN IS INTENDED TO BE USED WITH EXISTING SHOP

PRESSURE GAUGES THAT CAN BE INSTALLED ON ONE OF THE SIX

3/8” NPTF FITTINGS (PC.40) LOCATED ON THE TOP OF THE NEW

HYDRO TEST CABINET. A PRESSURE GAGE WILL NEED TO BE

INSTALLED ON ONE OF THESE SIX TEST PORTS TO OBSERVE THE

TEST PRESSURE OF THE COMPONENT BEING TESTED. THE SHOP IS

RESPONSIBLE FOR ENSURING ANY/ALL COMPONENTS INSTALLED

ON THE NEW HYDRO TEST CABINET CAN WITHSTAND THE

PRESSURE OF THE TEST BEING CONDUCTED.

1.5 THIS NEW HYDRO TEST CABINET SHALL BE USED WITH ONLY

POTABLE WATER. DO NOT USE FOR TESTING STEAM PLANT

CLEAN COMPONENTS.

2 GENERAL:

2.1. WHERE ANY PARTICULAR MAKE OR MANUFACTURER OF

EQUIPMENT IS RECOMMENDED, IT IS NOT THE INTENT OF THIS PLAN

TO EXCLUDE OTHER PRODUCTS IF THEY ARE OF EQUAL MERIT. IT IS

THE RESPONSIBILITY OF THE CONTRACT AWARDEE TO VERIFY

RECOMMENDED MANUFACTURER AND CURRENT PRODUCT/PART

NUMBER MEET REQUIRED PERFORMANCE CHARACTERISTICS. THE

SUBSTITUTION OF AN ALTERNATIVE MAKE OR MANUFACTURER

MUST BE APPROVED IN ADVANCE BY GOVERNMENT CONTRACTING

AGENCY (GCA).

2.2. INTERPRET THIS DRAWING IN ACCORDANCE WITH (IAW) ASME

Y14.100. THE CONVENTION FOR THE PIECE BUBBLES IS THE PIECE #

IS IN THE TOP HALF OF THE PIECE BUBBLE AND THE TOTAL

QUANTITY IS IN THE BOTTOM HALF OF THE BUBBLE.

2.3. WHERE MIL-SPECS, STANDARDS, PROCESS INSTRUCTIONS, AND

DRAWINGS ARE NOTED ON THIS DRAWING THE LATEST REVISION

SHALL BE IN EFFECT UNLESS ADHERENCE TO A DEFINITE REVISION

IS NECESSARY AND SPECIFIED.

2.4. COPIES OF THIS DRAWING ARE AVAILABLE IN PDF FORMAT FROM

THE C/980M.1 SHAREPOINT INTRANET SITE UNDER HOMEPORT

DEPARTMENTS CODE 900 FACILITIES PLANT EQUIPMENT

ENGINEERING COGNIZANT DRAWINGS SHOP 56 X-56433.

2.5. REFERENCES, NOTES OR MATERIALS MARKED THUS MAY

REQUIRE THE USE OF HAZARDOUS MATERIAL (HM) AND/OR THE

GENERATION OF HAZARDOUS WASTE (HW). SHIPYARD, FEDERAL,

STATE AND LOCAL ENVIRONMENTAL AND OCCUPATIONAL

SAFETY/HEALTH REQUIREMENTS APPLY.

GENERAL NOTES CONTINUED ON NEXT SHEET

DRAWING NO.

SCALE : SHEET

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A A

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2.6 DIMENSION PROVIDED IN THIS DRAWING ARE IN UNITS OF INCHES

UNLESS OTHERWISE NOTED.

2.7 CONTRACTORS ACCOMPLISHING WORK AT PSNS&IMF-CIA AND

NAVAL STATION BREMERTON ARE REQUIRED TO ADHERE TO ALL

APPLICABLE FEDERAL, STATE, AND LOCAL ENVIRONMENTAL AND

SAFETY REQUIREMENTS. A PAMPHLET, “CONTRACTOR GUIDE TO

ENVIRONMENTAL AND SAFETY COMPLIANCE” IS AVAILABLE FROM

PSNS&IMF-BREMERTON’S ENVIRONMENT, SAFETY AND HEALTH

DEPARTMENT TO ASSIST WITH IDENTIFYING REQUIREMENTS FOR

WORKING AT PSNS&IMF-CIA AND NAVAL STATION BREMERTON.

2.8 PIPE AND TUBE RUNS MAY BE REROUTED TO SUIT ON-SITE

CONDITIONS PROVIDED THE SYSTEM SCHEMATIC SHOWN PER

SHEET 23 IS NOT VIOLATED. MINIMIZE EXCESSIVE PIPE AND TUBE

RUNS TO MAINTAIN MAXIMUM FLOW RATES.

2.9 REFERENCES, NOTES, OR MATERIALS MARKED THUS MAY

REQUIRE INTERACTION WITH HAZARDOUS ENERGY. FOLLOW

SHIPYARD STANDARD LOCK OUT/TAG OUT PLUS (LOTP)

PROCEDURES TO DE-ENERGIZE THE HAZARDOUS ENERGY BEFORE

COMMENCING WORK.

2.10 SHIPYARD RESPONSIBILITY: PUGET SOUND NAVAL SHIPYARD

SHALL BE RESPONSIBLE FOR MODIFYING THE EXISTING SHOP 56

HYDRO TEST TABLE AND INSTALLING NEW CONTRACTOR PROVIDED

HYDRO TEST CABINET AS DESCRIBED BELOW:

2.10.1 EXISTING TEST TABLE MODIFICATIONS:

2.10.1.1 TEST TABLE END PANEL MODIFICATION FOR NEW VIEWING

WINDOW.

2.10.1.2 EXISTING SHOP COMPRESSED AIR MODIFICATIONS TO

PROVIDE CORRECT FITTINGS TO CONNECT TEST TABLE TO

NEW HYDRO TEST CABINET.

2.10.2 INSTALLATION:

2.10.2.1 INSTALL NEW HYDRO TEST CABINET TO MODIFIED TEST TABLE.

3B OF 23NONEGENERAL NOTES CONTINUED ON NEXT SHEET

GENERAL NOTES CONTINUED

2.10.2.2 MODIFICATIONS & INSTALLATION GUIDANCE PRIMARILY

SHOWN ON SHEETS 5-10 OF THIS DRAWING.

2.11 CONTRACTOR RESPONSIBILITY: CONTRACTOR RESPONSIBLE

FOR MANUFACTURING THE NEW HYDRO TEST CABINET

INCLUDING, BUT NOT LIMITED TO:

2.11.1 NEW PNEUMATIC DRIVEN HASKEL PUMP

2.11.2 PNEUMATIC AND HYDRO CONTROL/SHUT-OFF/NEEDLE VALVES

2.11.3 VARIOUS TESTING SHUT OFF VALVES/NEEDLE VALVES

2.11.4 WATER FILTER

2.11.5 CONNECTING TUBING AND HOSES

2.11.6 HYDRO TEST CABINET PRIMARILY SHOWN ON SHEETS 11

THROUGH 23 OF THIS DRAWING.

3. FABRICATION:

3.1. CUTTING:

3.1.1. THE STAINLESS STEEL TUBING SHALL BE CUT TO FIT THE

DIMENSIONS SHOWN PER THIS DRAWING, REMOVE SHARP EDGES

AND BURRS FROM FINAL PART THAT MAY CAUSE PERSONNEL

INJURY OR INTERFERE WITH PART FIT UP.

3.2 WELDING:

3.2.1 ALL WELDING OF STEEL SHALL BE IAW PSNS&IMF WELD

PROCEDURE WP-FAC (REFERENCE 1) AND/OR SHOP

CONTROLLED. NON-DESTRUCTIVE TESTING (NDT) TO BE

PERFORMED ON ALL FINISHED WELDS SHALL BE VISUAL

INSPECTION FOR COMPLETENESS, SIZE AND CRACKS.

3.2.2 WHERE FILLET WELD SIZES ARE NOT CALLED OUT, FILLET LEG

SIZE SHALL BE 1/16” LESS THAN THE THINNEST JOINT MEMBER.

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

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CAGE CODESIZE

3.2.3 CONTRACTOR WELDING: WELDING OF STRUCTURAL STEEL SHALL

BE IAW AMERICAN WELDING SOCIETY (AWS) D1.1 (“STRUCTURAL

WELDING CODE – STEEL) AND OTHER AWS CODES AS

APPROPRIATE. DO NOT OVER WELD STRUCTURE SUCH THAT

DISTORTION OF BASE MATERIAL BEYOND TOLERANCES OCCURS.

QUALITY ASSURANCE OF WELDS SHALL REQUIRE VISUAL

INSPECTION FOR COMPLETENESS, SIZE AND CRACKING AT

MINIMUM.

4. INSTALLATION:

4.1 STAINLESS STEEL FITTINGS: STAINLESS STEEL IS SENSITIVE TO

GALLING WHEN OVER-TORQUED DURING INSTALLATION. USE

AVAILABLE SHOP THREAD SEALANT TO LUBRICATE THE THREADS

PRIOR TO TORQUEING STAINLESS STEEL FITTINGS AND FASTENERS.

ACCEPTABLE THREAD SEALANT WOULD BE TEFLON TAPE PREMIUM

QUALITY (P/N A-A-58092) OR EQUAL.

4.2 THE SHOP MAY INSTALL THE FOLLOWING QUICK DISCONNECT

FITTING ADAPTERS ONTO THE 3/8” NPTF TEST PORTS FOR EASIER

INSTALLATION OF COMPONENTS FOR TESTING:

4.2.1 3/8 SOCKET X 3/8” NPTM QUICK DISCONNECT ADAPTER, RATED

TO 10,000 PSIG MWP, MCMASTER CARR P/N 53455K28.

4.2.2 3/8 PLUG X 3/8” NPTF QUICK DISCONNECT ADAPTER, RATED TO

10,000 PSIG MWP, MCMASTER CARR P/N 53455K55.

5. TESTING PROCEDURES:

5.1 HYDRO TESTING:

5.1.1. PLUG/CAP OR INSTALL PRESSURE GAGES ON ALL OPEN TO

ATMOSPHERE FITTINGS, INCLUDING THE 3/8” TEST PORTS (PC.40)

PRIOR TO HYDRO TESTING. FILL AND PURGE ALL AIR IN ENTIRE TEST

CABINET PRIOR TO TESTING.

5.1.2. PRIOR TO TESTING, ADJUST THE RELIEF VALVE TO LIFT AT

15,000 PSIG.

NONE 3C OF 23

5.1.3. IMMEDIATELY AFTER ASSEMBLY IS COMPLETED, THE HYDRO

TEST CABINET SHALL BE HYDROSTATICALLY PRESSURE TESTED (H

TEST) TO 150% MAX WORKING PRESSURE OR 13,500 PSIG (+ 50/- 0

PSIG) USING THE HASKEL PUMP ON THE NEW HYDRO TEST CABINET.

HOLD THIS PRESSURE FOR 10 MINUTES AND INSPECT FOR LEAKS

AND DEFORMATION. SOME LEAKS ARE ALLOWED AT THE 150%

STRENGTH TEST, NO MAJOR DEFORMATION IS ALLOWED. AFTER 10

MINUTES THE PRESSURE SHALL BE REDUCED TO 9,000 PSIG (+/- 50

PSIG) AND HELD FOR AN ADDITIONAL 30 MINUTES. NO LEAKS OR

DEFORMATION ARE ALLOWED AT 9,000 PSIG. A QA-28 FORM WILL BE

AVAILABLE FROM HOMEPORT CODE 900 FACILITIES

PRODUCTION ENGINEERING COGNIZANT T.W.D’s SHOP 56

DWG X-56433 QA FORMS.

5.1.4. IMMEDIATELY FOLLOWING THE HYDROTEST ADJUST THE RELIEF

VALVE TO LIFT AT 10,000 PSIG BEFORE CONTINUING WITH THE

OPERATIONAL TEST. THIS STEP MAY BE ACCOMPLISHED BETWEEN

THE 13,500 PSIG HYDRO TEST AND 9,000 PSIG WORKING PRESSURE

TEST.

5.2 OPERATIONAL TESTING:

5.2.1 OPERATIONALLY CHECK THE FOLLOWING TO ENSURE FULL

FUNCTIONALITY OF THE HYDRO TEST CABINET:

5.2.2 ENSURE INLET WATER PRESSURE REGULATOR CAN ADJUST

THE INCOMING WATER FROM AVAILABLE SHOP POTABLE WATER

PRESSURE (APPROXIMATELY 60 PSIG) DOWN TO 0 PSIG WHILE

SUPPLYING A MINIMUM OF 5 GPM FLOW AT 60 PSIG WATER

PRESSURE TO ALL TEST PORTS ON THE CABINET.

5.2.3 ENSURE INLET COMPRESSED AIR NEEDLE VALVE CAN ADJUST

THE INCOMING AIR FROM AVAILABLE SHOP PRESSURE

(APPROXIMATELY 100 PSIG) TO 0 PSIG.

GENERAL NOTES CONTINUED

GENERAL NOTES CONTINUED ON NEXT SHEET

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

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A A

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GENERAL NOTES CONTINUED

NONE 3D OF 23

5.2.4. CONFIRM FULL OPERATION OF THE FOLLOWING VALVES:

5.2.4A WATER INLET SHUT OFF VALVE

5.2.4B WATER PRESSURE REGULATOR

5.2.4C ALL SIX (6) TEST PORT SHUT OFF VALVES (A-F)

5.2.4D PUMP SHUT OFF VALVE

5.2.4E AIR INLET SHUT OFF VALVE

5.2.4F ALL THREE (3) NEEDLE VALVES

5.2.4G PUMP/QUICK FILL SELECTION 3-WAY VALVE

6. LABELING:

6.1. CREATE ALUMINUM LABEL PLATE OF SCHEMATIC SHOWN ON

SHEET 23. SEE SHEET 11 FOR APPROXIMATE LOCATION. SECURE

SCHEMATIC LABEL PLATE TO SIDE PANEL (PC. 10) WITH INDUSTRIAL

GRADE HIGH STRENGTH ADHESIVE. ACCEPTABLE FORMS OF

LABELING INCLDUE “PHOTO-ON”, ETCHING, AND/OR LASER

ENGRAVING.

6.2. FONT SIZE FOR SCHEMATIC LABEL PLATE MAY NEED TO BE

ADJUSTED TO MAXIMIZE LABEL PLATE SIZE ACCORDINGLY. SCALE

THE PIPING SCHEMATIC LABEL PLATE TO MAXIMIZE SPACE

AVAILABLE BELOW THE WATER INLET SHUT OFF VALVE AS SHOWN

ON SHEET 11.

6.3. CREATE INDUSTRIAL GRADE HIGH STRENGTH ADHESIVE BACKED

ALUMINUM PLATE LABELS FOR ALL OTHER LABELS SHOWN ON

SHEETS 10 THRU 13 PER GENERAL NOTE 6.3.1. SIZE OF THE LABELS

TO SUIT.

6.3.1 RECOMMENDED MARKING INFORMATION:

6.3.1A FONT: ALL FONT SHALL BE 1/2” IN HEIGHT BUT MAY

NEED TO BE ADJUSTED SLIGHTLY TO SUIT LABEL PLATE SIZE.

6.3.1B ALIGNMENT: ALL STATEMENTS SHALL BE CENTERED.

6.3.1C PLACEMENT: SEE SHEET 10 THRU 13 FOR GENERAL

LOCATION OF LABEL PLATES.

7. PAINTING:

7.1 PRIOR TO PAINTING, PLUG/CAP ALL OPEN TO ATMOSPHERE

FITTINGS INCLUDING THE 3/8” TEST PORTS (PC.40).

7.2 ALL NON GALVANIZED ORDINARY STRENGTH FERROUS

METAL (EXCEPT PIPING) SHALL BE BLAST CLEANED TO

NEAR-WHITE (SSPC-SP10) WHERE POSSIBLE, OR HAND

TOOL OR POWER TOOL CLEANED (SSPC-SP2 OR SSPC-SP3

RESPECTIVELY) AS APPLICABLE. IMMEDIATELY FOLLOWING

CLEANING, UNLESS SPECIFIED OTHERWISE, POWDER COAT

TO 4-8 MILS FILM THICKNESS. COLOR SHALL BE GRAY.

8. SAFETY:

8.1 COMPRESSED AIR WARNING: DE-ENGERIZE AND LOCK OUT

EXISTING COMPRESSED AIR BY FOLLOWING STANDARD

CONTROL LOCKOUT/TAGS-PLUS (LOTP) PROCEDURES PRIOR TO

STARTING WORK.

8.2 HAZARDOUS ENERGY CONTROL LOTP SHALL BE EMPLOYED TO

CONTROL STORED ENERGY IN ACCORDANCE WITH PSNS&IMF

OCCPATIONAL SAFETY AND HEALTH MANUAL VOLUME II,

CHAPTER 9, HAZARDOUS ENERGY CONTROL (LOCKOUT/TAGS-

PLUS)

9. FOR TECHNICAL INFORMATION, CONTACT CODE 980M.1

MECHANICAL ENGINEER DANTE BROWN AT PHONE # 360-627-4780

OR EMAIL DANTE.A.BROWN@NAVY.MIL

DRAWING NO.

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NONE 4A OF 23

LIST OF MATERIALS

NOTE: QUANTITIES SHOWN ARE FOR ONE (1) HYDROSTATIC TEST BENCH ASSEMBLY.

PC DESCRIPTION AND SIZE QTY SHEET MAT MAT SPEC REMARKS

1 EXISTING SHOP 56 TEST TABLE 1 5

2 EXISTING SHOP 56 TEST TABLE PANEL, MODIFIED 1 5

3 EXISTING SHOP AIR SHUT OFF VALVE 1 20

4 HOSE, 13/16" OD X 1/2" ID, 3/4"-16 JIC FEMALE FITTINGS, 3" BEND RADIUS, L =

3FT 1 20 COMMERCIAL MCMASTER CARR P/N 5201K86

5 HOSE, 13/16" OD X 1/2" ID, 3/4"-16 JIC FEMALE FITTINGS, 3" BEND RADIUS, L =

3FT 1 21 COMMERCIAL MCMASTER CARR P/N 5201K86

6 HOSE, 13/16" OD X 1/2" ID, 3/4"-16 JIC FEMALE FITTINGS, 3" BEND RADIUS, L =

3FT 1 20 COMMERCIAL MCMASTER CARR P/N 5201K86

7 HOSE, 1/2" OD X 1/4" ID, 1-1/2" MAX BEND RADIUS, WITH 7/16"-20 JIC FEMALE

END CONNECTIONS, L = 1-1/2 FT 1 20 COMMERCIAL MCMASTER CARR P/N 5201K83

8 SHEET METAL, 14" X 17-1/8" X 0.12" 2 7 CARBON STEEL ASTM A1008

9 SHEET METAL, 25" X 60" X 0.12" 1 7 CARBON STEEL ASTM A1008

10 SHEET METAL, 22" X 33-1/2" X 0.12" 1 10 CARBON STEEL ASTM A1008

11 SHEET METAL, 22" X 25" X 0.12" 1 12 CARBON STEEL ASTM A1008

12 SHEET METAL, 33-1/2" X 60" X 0.12" 1 10 CARBON STEEL ASTM A1008

13 SHEET METAL, 22" X 60" X 0.12" 1 10 CARBON STEEL ASTM A1008

14 SHEET METAL, 33-1/2" X 14-3/4" X 0.12" 1 10 CARBON STEEL ASTM A1008

15 SHEET METAL, 22" X 8-3/8" X 0.12" 1 15 CARBON STEEL ASTM A1008

16 SHEET METAL, 7-7/8" X 12-3/16" X 0.12" 1 13 CARBON STEEL ASTM A1008

17 SHEET METAL, 58" X 28" X 0.12" THICK 1 7 CARBON STEEL ASTM A1008

18 SHEET, 54" X 24", THICKNESS = 1/2" 1 5 POLYCARBONATE

, CLEAR

MCMASTER CARR P/N 8574K77

19 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 8" 2 18 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

20 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 22-1/2" 1 16 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

21 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 17-1/4" 4 14 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

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NONE 4B OF 23

LIST OF MATERIALS

PC DESCRIPTION AND SIZE QTY SHEET MAT MAT SPEC REMARKS

22 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 11-3/4" 4 14 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

23 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 19-3/8" 2 15 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

24 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 4-5/8" 2 15 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

25 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 9-11/16" 2 13 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

26 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 7-7/8" 2 13 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

27 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 27-1/2" 1 16 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

28 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 60" 3 16 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

29 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 19-1/2" 9 16 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

30 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 31" 4 16 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

31 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 57-1/2" 2 16 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

32 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 17-1/2" 1 16 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

33 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 17" 1 16 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

34 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 12-1/4" 2 16 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

35 TUBING, SQUARE, 1-1/4" X 1-1/4" X 3/16" THICK, L = 35" 1 16 CARBON STEEL ASTM A500 MCMASTER CARR P/N 6527K48

36 PLATE, 1/4" THICK, 28-1/2" X 1-1/2" 1 16 CARBON STEEL ASTM A108 MCMASTER CARR P/N 8910K553

37 PLATE, 3/8" THICK, 1" X 1" 3 16 CARBON STEEL ASTM A108 MCMASTER CARR P/N 8910K645

38 PLATE, 1/4" THICK, 14-1/2" X 2" 1 14 CARBON STEEL ASTM A108 MCMASTER CARR P/N 7702N38

39 BLOCK, 1 1/4" X 5" X 1"

4 11

RUBBER ASTM D2000

BC,

MIL-R-3065,

DUROMETER

60A MIN

MCMASTER CARR P/N 1290N22

40 ROD, 1-1/2" OD X 1/2" THICK 6 11 304 STAINLESS

STEEL

ASTM A276 MCMASTER CARR P/N 89535K53

NOTE: QUANTITIES SHOWN ARE FOR ONE (1) HYDROSTATIC TEST BENCH ASSEMBLY.

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

PC DESCRIPTION AND SIZE QTY SHEET MAT MAT SPEC REMARKS

41 SHEET, 54" X 24", THICKNESS = 1/4"

1 7

RUBBER ASTM D2000

BC,

MIL-R-3065,

DUROMETER

60A MIN

MCMASTER CARR P/N 8568K385

42 ANGLE IRON, 1" X 1" X 1/8", L = 7-1/4" 2 18 CARBON STEEL ASTM A36 MCMASTER CARR P/N 9017K444

43 ANGLE IRON, 1" X 1" X 1/8", L = 8" 1 18 CARBON STEEL ASTM A36 MCMASTER CARR P/N 9017K444

44 PNEUMATIC DRIVEN HYDROTEST PUMP, 1/4" NPTF AIR INLET PORT, 3/8"

NPTF LIQUID INLET X 1/4" NPTF LIQUID OUTLET, INLET AIR DRIVE PRESSURE

BETWEEN 25 - 125 PSIG, NOMINAL AREA RATIO = 110,

DISPLACEMENT/CYCLE = 0.039 CUBIC INCHES, MAX WORKING HYDRO

PRESSURE = 13500 PSIG, WITH HAND PUMP LEVER

1 11

COMMERCIAL HASKEL PNUEMATIC DRIVEN FLUID PUMP,

P/N MS-110 WITH HAND PUMP

MODIFICATION P/N 26220-2

45 PRESSURE REGULATOR, 3 PORT, 1/2" NPTF INLET X OUTLET, 1/4" P-GAGE

PORT, 0-1000 PSIG RANGE, CV=1.0 MINIMUM, WITH PANEL MOUNT 1 11 COMMERCIAL N/A SWAGELOK P/N KPF1LWB8A8P60000, KPF

SERIES

46 NEEDLE VALVE, STRAIGHT, PANEL MOUNT, 3 PORT, 1/4" NPTF PORTS,

CV=0.63, 0-1000 PSIG MWP 1 11 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-4PPGF4-PM

47 PRESSURE GAGE, 63MM DIAL OD, 1/4" TUBE OD CENTER BACK

CONNECTION, WITH FRONT FLANGE FOR PANEL MOUNT, -30 MM HG TO 160

PSIG RANGE, GLYCERIN FILLED

1 11

COMMERCIAL N/A SWAGELOK P/N PGI-63C-PC160-CAQ1-BG,

PGI SERIES

48 PRESSURE GAGE, 63MM DIAL OD, 1/4" TUBE OD CENTER BACK

CONNECTION, WITH FRONT FLANGE FOR PANEL MOUNT, -30 MM HG TO 100

PSIG RANGE, GLYCERIN FILLED

1 11

COMMERCIAL N/A SWAGELOK P/N PGI-63C-PC100-CAQ1-BF,

PGI SERIES

49 RELIEF VALVE, WITH ADJUSTABLE TOP SCREW, 3/8" MED P FK TUBE

FITTING INLET X 3/4" NPTF OUTLET, ADJUSTABLE LIFT PRESSURES

BETWEEN 10,000 PSIG AND 20,000 PSIG

1 20

316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N RVSA6MF12NF10-20,

MEDIUM PRESSURE FITTING

50 FILTER HOUSING, FOR 2-3/4" X 9-3/4" MAX FILTER CARTRIDGES, 1/2" NPTF

PORT CONNECTIONS 1 20 STAINLESS STEEL SHELCO P/N FOS-784-B

51* FILTER CARTRIDGE, DOE STANDARD, METAL CYLINDRICAL, 2-1/2" OD X

1-1/16" ID X 9-7/8" LONG, 100 MICRON 1 304 STAINLESS

STEEL

SHELCO CARTRIDGE P/N

SS-975-100CS1B-304

LIST OF MATERIALS

NOTE: QUANTITIES SHOWN ARE FOR ONE (1) HYDROSTATIC TEST BENCH ASSEMBLY. NONE 4C OF 23

* - MATERIAL NOT SHOWN IN DRAWING

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

PC DESCRIPTION AND SIZE QTY SHEET MAT MAT SPEC REMARKS

52 TUBING, FULLY ANNEALED, 1/4" OD X 0.028" THICK, WORKING PRESSURE

RATED TO 4,000 PSIG MIN, 90 HRB MAXHARDNESS

1 20

316 STAINLESS

STEEL

ASTM A269 SWAGELOK HIGH-QUALITY, FULLY

ANNEALED SEAMLESS STAINLESS STEEL

HYDRAULIC TUBING. TUBING TO BE FREE OF

SCRATCHES, SUITABLE FOR BENDING AND

FLARING. ORDER 6FT TOTAL.

53 TUBING, FULLY ANNEALED, 1/2" OD X 0.035" THICK, WORKING

PRESSURE RATED TO 2,600 PSIG MIN, 90 HRB MAX

HARDNESS 1 20

316 STAINLESS

STEEL

ASTM A269 SWAGELOK HIGH-QUALITY, FULLY

ANNEALED SEAMLESS STAINLESS STEEL

HYDRAULIC TUBING. TUBING TO BE FREE OF

SCRATCHES, SUITABLE FOR BENDING AND

FLARING. ORDER 10FT TOTAL.

54 TUBING, FULLY ANNEALED, 3/8" OD X 0.134" THICK, WORKING PRESSURE

RATED TO 15,000 PSIG MIN, 90 HRB MAXHARDNESS

1 21

316 STAINLESS

STEEL

ASTM A269 FULLY ANNEALED, HIGH-QUALITY TYPE 316

STAINLESS STEEL TUBING ASTM A269 OR

A213, OR EQUIVALENT. HARDNESS NOT TO

EXCEED 90 HRB. TUBING TO BE FREE OF

SCRATCHES, SUITABLE FOR BENDING AND

FLARING. ORDER 45FT TOTAL.

55 BALL VALVE, QUARTER TURN HANDLE, 90 DEGREE ANGLE, 1/4" TUBE AND

FERRULE X 1/4" NPTM, PANEL MOUNT 1 20 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-43GM4-S4-A, LOW

PRESSURE FITTING

56 BALL VALVE, QUARTER TURN, PANEL MOUNT, 1/2" NPTF PORTS 1 11 316 STAINLESS

STEEL

MCMASTER CARR P/N 4118T122

57 BALL VALVE, 3-WAY SWITCHING, QUARTER TURN, PANEL MOUNT, 1/2" TUBE

AND FERRULE END CONNECTIONS, RATED TO 3000 PSIG MWP 1 20 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-45XS8

58 BALL VALVE, QUARTER TURN HANDLE, 1/2" NPTF PORTS, RATED TO 15,

000PSIG MWP, PANEL MOUNT 1 12 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-6FKBF8

59 BALL VALVE, QUARTER TURN HANDLE, 3/8" NPTF END CONNECTIONS,

RATED TO 15,000 PSIG MWP, PANEL MOUNT 6 11

316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-6FKBF6, MEDIUM

PRESSURE VALVE, ORDER WITH PANEL NUT

KIT P/N SS-7K-6FKB

60 NEEDLE VALVE, 2-WAY, 90 DEGREE ANGLE, 3/8" TUBE CONNECTIONS,

PANEL MOUNT, RATED TO 20,000 PSIG MWP 2 11 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N NVT6FK2VA20-PM

61 CHECK VALVE, 1/2" NPTF PORTS, RATED TO 15,000 PSIG MWP 1 21 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N CV8NFB15

LIST OF MATERIALS

NOTE: QUANTITIES SHOWN ARE FOR ONE (1) HYDROSTATIC TEST BENCH ASSEMBLY. NONE 4D OF 23

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

PC DESCRIPTION AND SIZE QTY SHEET MAT MAT SPEC REMARKS

62 ELBOW, 45 DEGREE, CLASS 150, 3/4" NPTM X 3/4" NPTF

1 12

304 STAINLESS

STEEL

ANSI/MSS

SP-114, ASTM

A351

MCMASTER CARR P/N 4464K39

63 ELBOW, 90 DEGREE, 1/2" NPTM PORTS, RATED TO 15,000 PSIG MWP 3 12 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N L8NM15

64 ELBOW, 90 DEGREE, 3/8" TUBE AND FERRULE, RATED TO 15,000 PSIG MWP

1 21

316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-6FK0-9, PRESSURES ARE

RATED TO THE PRESSURE RATING OF THE

TUBING.

65 ELBOW, 90 DEGREE, 1/4" TUBE AND FERRULE, RATED TO 4,000 PSIG MWP 2 20 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-400-9

66 ADAPTER, 90 DEGREE ELBOW, 1/2" NPTM X 3/4"-16 JIC MALE 5 20 316 STAINLESS

STEEL

ISO 8434, SAE

J514

MCMASTER CARR P/N 50715K186

67 ADAPTER, 90 DEGREE ELBOW, 1/4" NPTM X 1/4" TUBE AND FERRULE, RATED

TO 8,000 PSIG MWP 2 21 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-400-2-4, LOW PRESSURE

FITTING

68 ADAPTER, 90 DEGREE ELBOW, 1/2" NPTM X 1/2" TUBE AND FERRULE, RATED

TO 7,700 PSIG MWP 1 20 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-810-2-8, LOW PRESSURE

FITTING

69 ADAPTER, 90 DEGREE ELBOW, 3/4" NPTM X 1 1/16"-12 JIC MALE 1 12 316 STAINLESS

STEEL

ISO 8434, SAE

J514

MCMASTER CARR P/N 50715K187

70 ADAPTER, 90 DEGREE ELBOW, 3/8" NPTM X 3/8" TUBE AND FERRULE, RATED

TO 15,000 PSIG MWP 13 20 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-6FK0-2-6, MEDIUM

PRESSURE FITTING

71 ADAPTER, 90 DEGREE ELBOW, 1/4" NPTM X 3/8" TUBE AND FERRULE, RATED

TO 15,000 PSIG MWP 1 21 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-6FK0-2-4, MEDIUM

PRESSURE FITTING

72 NIPPLE, WITH HEX NUT, 1/2" NPT, RATED TO 10,000 PSIG MWP 1 21 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-8-HN-10K

73 TEE, 1/2" NPTF PORTS, RATED TO 15,000 PSIG MWP 1 21 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N T8NF15

74 TEE, 3/8" TUBE AND FERRULE, RATED TO 15,000 PSIG MWP 7 21 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-6FK0-3, MEDIUM

PRESSURE FITTING

75 CROSS, 3/8" TUBE AND FERRULE, RATED TO 15,000 PSIG MWP 2 21 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N X6MF20

LIST OF MATERIALS

NOTE: QUANTITIES SHOWN ARE FOR ONE (1) HYDROSTATIC TEST BENCH ASSEMBLY. NONE 4E OF 23

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

PC DESCRIPTION AND SIZE QTY SHEET MAT MAT SPEC REMARKS

76 BUSHING, CLASS 150, 3/4" NPTM X 1/2" NPTF, WORKING PRESSURE RATED

TO 300 PSIG MIN 1 21

304 STAINLESS

STEEL

ANSI/MSS

SP-114, ASTM

A351

MCMASTER CARR P/N 4464K271

77 BUSHING, CLASS 150, 3/4" NPTM X 3/8" NPTF

2 21

304 STAINLESS

STEEL

ANSI/MSS

SP-114, ASTM

A351

MCMASTER CARR P/N 4464K269

78 BUSHING, ADPATER, CLASS 150, 1/2" NPTM X 1/4" NPTF

1 20

304 STAINLESS

STEEL

ANSI/MSS

SP-114, ASTM

A351

MCMASTER CARR P/N 4464K265

79 ADAPTER, 1/4" NPTM X 7/16"-20 JIC MALE 1 20 316 STAINLESS

STEEL

ISO 8434, SAE

J514

MCMASTER CARR P/N 50715K162

80 ADAPTER, 3/8" NPTM X 1/2" TUBE AND FERRULE, RATED TO 7,800 PSIG MWP 1 20 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-810-1-6, LOW PRESSURE

FITTING

81 ADAPTER, 3/8" NPTM X 3/8" TUBE AND FERRULE, RATED TO 15,000 PSIG

MWP 7 20 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-6FK0-1-6, MEDIUM

PRESSURE FITTING

82 ADAPTER, 1/2" NPTM X 1/2" TUBE AND FERRULE, RATED TO 3,000 PSIG MWP 1 21 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-810-1-8

83 ADAPTER, 1/4" NPTF X 7/16"-20 JIC MALE 1 20 316 STAINLESS

STEEL

ISO 8434, SAE

J514

MCMASTER CARR P/N 50715K172

84 ADAPTER, 1/4" NPTM X 1/4" TUBE AND FERRULE, RATED TO 8,000 PSIG MWP 3 20 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-400-1-4, LOW PRESSURE

FITTING

85 ADAPTER, 3/8" TUBE AND FERRULE X 1/2" NPTM, RATED TO 15,000 PSIG

MWP 1 20 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-6FK0-1-8, MEDIUM

PRESSURE FITTING

86 ADAPTER, 1/2" NPTF X 3/4"-16 JIC MALE, RATED TO 10,000 PSI MWP 1 12 316 STAINLESS

STEEL

PARKER P/N 10K0203-8-8C

87 ADAPTER, 1/2" NPTM X 3/4"-16 JIC FEMALE 1 20 ZINC-PLATED

STEEL

SAE J514 MCMASTER CARR P/N 50695K166

88 BULKHEAD, CLASS 150, 3/4" NPTF X 3/4" NPTF, WORKING PRESSURE RATED

TO 150 PSIG MIN 2 12 304 STAINLESS

STEEL

MCMASTER CARR P/N 6696K61

89 COUPLING, WITH HEX NUT, 1/2" NPTF PORTS, RATED TO 10,000 PSIG MWP 1 20 316 STAINLESS

STEEL

ASTM A276 SWAGELOK P/N SS-8-HCG-10K

LIST OF MATERIALS

NOTE: QUANTITIES SHOWN ARE FOR ONE (1) HYDROSTATIC TEST BENCH ASSEMBLY. NONE 4F OF 23

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

PC DESCRIPTION AND SIZE QTY SHEET MAT MAT SPEC REMARKS

90 ROUND GRIP FOLDING PULL HANDLE, WELDED MOUNTING PLATE, 1/16"

MINIMUM THICKNESS, 3-3/8" X 1-3/4" MOUNTING PLATE 1 15 304 STAINLESS

STEEL

N/A MCMASTER CARR P/N 1856A61, NO

ACCEPTABLE GRAINGER ALTERNATIVE

91 HINGE, WELD SURFACE MOUNT, 2" H X 1" W 8 11 LOW CARBON

STEEL

MCMASTER CARR P/N 16175A57

92 HANDLE, WELD ON, PULL TYPE, 5-1/8" WIDE 3 13 CARBON STEEL ASTM A1008 MCMASTER CARR P/N 15265A85

93 LOCK, CAM TYPE, KEYED, FOR 3/4" OD HOLE, FOR 1-7/16" MAX DOOR

THICKNESS, 1-1/2" X 5/8" STRAIGHT CAM, WITH MASTER KEY SET E041A &

E41A

3 13

NICKEL-PLATED

ZINC

MCMASTER CARR P/N 1770A73

94 PIPE CLAMP, FOR 2-1/2" OD PIPE, WITH TPE RUBBER CUSHION, 11/32" BOLT

HOLES 4 11 304 STAINLESS

STEEL

MCMASTER CARR P/N 11355T14

95 BOLT, HEX HEAD, 1/4-20 UNC-2A, L = 3/4"

10 12

STEEL,

ZINC-PLATED

SAE J429 Gr

5, ASME

B18.2.1

MCMASTER CARR P/N 92865A540

96 BOLT, HEX HEAD, 1/4-20 UNC-2A, L = 1"

4 20

STEEL,

ZINC-PLATED

SAE J429 Gr

5, ASME

B18.2.1

MCMASTER CARR P/N 92865A542

97 BOLT, HEX HEAD, 1/2-13 UNC-2A, L = 1-1/2"

8 5

STEEL,

ZINC-PLATED

SAE J429 Gr

5, ASME

B18.2.1

MCMASTER CARR P/N 92865A716

98 NUT, HEX HEAD, 1/4-20 UNC-2B

14 12

STEEL,

ZINC-PLATED

SAE J995 Gr

5, ASME

B18.2.2

MCMASTER CARR P/N 91845A029, GRAINGER

P/N 4FCA9

99 NUT, HEX HEAD, 1/2-13 UNC-2B

8 5

ZINC-PLATED

STEEL

SAE J995 Gr

5, ASME

B18.2.2

MCMASTER CARR P/N 95462A033, GRAINGER

P/N 4FCC2

100 WASHER, 1/2", TYPE B PLAIN, SERIES REGULAR, ASME B18.21.1 16 5 316 STAINLESS

STEEL

ASME

B16.21.1

MCMASTER CARR P/N 90107A033, GRAINGER

P/N 22UG62

101 WASHER, 1/4", TYPE B PLAIN, SERIES REGULAR, ASME B18.21.1 20 12 316 STAINLESS

STEEL

ASME

B16.21.1

MCMASTER CARR P/N 90107A029

102 SPACER, 1/4" ID X 1/2" OD, L = 3/4" 2 20 316 STAINLESS

STEEL

ASTM A276 MCMASTER CARR P/N 90138A590

NOTE: QUANTITIES SHOWN ARE FOR ONE (1) HYDROSTATIC TEST BENCH ASSEMBLY.

LIST OF MATERIALS

NONE 4G OF 23

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

5 OF 23NONE

MODIFICATIONS TO EXISTING SHOP 56

HYDRO TEST TABLE

ISOMETRIC VIEW

GRIND OFF EXISTING TUBE CLAMP BRACKETS AND

PUMP BRACKET TO PREP EXISTING HYDRO TEST TABLE

END PANEL FOR NEW CONTRACTOR PROVIDED

HYDRO TEST CABINET ASSEMBLY

REMOVE EXISTING TOOL PANEL ON INSIDE OF TEST BENCH

NEW POLYCARBONATE VIEWING WINDOW

DETAIL A

TYP FOR ALL WINDOW BOLTS

REMOVE ALL FITTINGS ON EXISTING

COMPRESSED AIR SHUT OFF VALVE

SECURE NEW CONTRACTOR PROVIDED

HYDRO TEST CABINET FRAME

TO EXISTING TEST TABLE LEGS

SHOWN USING PIPE CLAMPS (PC.94).

SEE SHEETS 10 - 12 FOR DETAILS

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

1:8 6 OF 23

EXISTING TEST TABLE END PANEL MODIFICATIONS

FRONT VIEW

O 1/2 THRU

TYP

CUT OUT 22" X 52" SECTION

FROM EXISTING PANEL

AS SHOWN

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

AS NOTED 7 OF 23

WINDOW PANE INSTALLATION ASSY

ISOMETRIC VIEW

EXISTING TEST TABLE END PANEL

RUBBER GASKET (PC. 41)

FRONT VIEW

SCALE 1:8

TYP

O 1/2 THRU

TYP

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

AS NOTED 8 OF 23

WINDOW FRAME (PC.17)

ISOMETRIC VIEW

WINDOW FRAME (PC.17)

PLAN VIEW

SCALE 1:8

TYP

B B

SECTION B-B C

DETAIL C

SCALE 1:2

TYP 1/2

DISREGARD SHARP CORNERS

SHOWN IN DETAIL C. BEND PC. 17

TO ACHEIVE DIMENSIONS SHOWN.

9/16

O 1/2 THRU

TYP

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

NONE 9 OF 23

NEW HYDRO TEST CABINET ASSEMBLY

ISOMETRIC VIEW

LEFT FRONT SIDE

6 INDEPENDANT SHUT OFF VALVES

FOR EACH OF THE 6 TEST PORTS

LOCKING CABINET DOORS TO SECURE

FILTERS AND PUMP

BLEED VALVE

COMPRESSED AIR

SHUT OFF VALVE

TEST TABLE SHUT OFF VALVE

3-WAY SELECTOR VALVE ALLOWS

FOR OPERATOR TO SWITCH BETWEEN

PUMP AND FAST FILL BYPASS TO QUICKLY

FILL TEST SYSTEMS

3/8" NPTF TEST PORTS

(X6)

LOCKING SIDE CABINET TO ACCESS

RELIEF VALVE AND COMPRESSED AIR

CONNECTING HOSE

3/4"-16 JIC MALE FITTING

FOR USE WITH SHOP HOSES

WATER PRESSURE REGULATING VALVE

ALLOWS FOR INLET WATER PRESSURE

REGULATING BETWEEN 0-60 PSIG TO

TEST PORTS WITH INDEPENDENT

PRESSURE GAGE

COMPRESSED AIR NEEDLE VALVE ALLOWS

FOR INCOMING SHOP AIR TO BE REGULATED

BETWEEN 0-110 PSIG WITH INDEPENDENT

PRESSURE GAGE

MODIFIED SHOP HYDRO TEST TABLE

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

NEW HYDRO TEST CABINET ASSEMBLY

ISOMETRIC VIEW

SCALE NONE

NEW HYDRO TEST CABINET ASSY

SIDE VIEW

SCALE 1:10

INCOMING WATER

SHUT OFF VALVE

BLEED VALVE

TEST PORT OFFSET

FROM PANEL

DETAIL L13

AS NOTED

MDETAIL M

SECURE NEW HYDRO TEST CABINET

FRAME TO EXISTING TEST TABLE

LEGS USING PIPE CLAMPS (PC.94)

TYP

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

NEW HYDRO TEST CABINET ASSY

FRONT VIEW

SCALE 1:8 NEW HYDRO

TEST CABINET ASSY

RIGHT SIDE VIEW

SCALE 1:8

33 1/2

DETAIL D

SCALE 1:4

27 1/2

20 7/8

30 1/229 1/2

TYP

11 7/8

30 1/8

TYP

AS NOTED

DETAIL F

SCALE 1:4

SEE SHEET 12

DETAIL K

SCALE 1:4

TYP

7/16 TYP

INSTALL PHOTO-ON LABEL

OF PIPING SCHEMATIC

HERE. SEE GENERAL NOTE

6.1 FOR DETAILS

LABEL LOCATION

RELATIVE TO VALVES

LABEL LOCATIONS

RELATIVE

TO VALVES

10 1/8

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

NEW HYDRO TEST CABINET ASSY

LEFT SIDE VIEW

SCALE 1:8

NEW HYDRO

TEST CABINET ASSY

BACK VIEW

SCALE 1:8

20 7/8

EXISTING SHOP POTABLE

WATER HOSE

24 1/2

4 1/2

55 1/2

16 8

7 3/16

O 1 7/8THRU

DETAIL H

SCALE 1:4

CENTER TO

VALVE

CONFIRM PIPE CLAMPS (PC.94) FIT TO

EXISTING TEST TABLE LEG SPACING

PRIOR TO SECURING TO NEW HYDRO TEST

CABINET FRAME. APPROXIMATE MOUNTING

LOCATIONS SHOWN. SEE SHEET 5 FOR

MORE DETAILS.

DETAIL J

SCALE 1:4

SEE SHEET 11

6 1/2

AS NOTED

TYP

LABEL LOCATIONS

RELATIVE TO VALVES

LABEL LOCATION

RELATIVE TO VALVE

TYP

DRILL HOLES THRU

SHEET METAL (PC.9)

AND SQUARE TUBING

(PC. 28 & PC.31) TO SUIT PIPE

CLAMP MOUNTING HOLE

LOCATIONS

CENTER TO

VALVES

TYP

10 1/2

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

NEW HYDRO TEST CABINET ASSY

PLAN VIEW

SCALE 1:8

8 1/2TYP

8 1/2

5 7/8

NEW HYDRO TEST CABINET ASSY

PUMP CABINET DOOR

ISO VIEW

NO SCALE

NEW HYDRO TEST CABINET ASSY

PUMP CABINET DOOR

PLAN VIEW

SCALE 1:4

12 3/16

9 3/16

5 13/16

1 3/4

10 3/16

5/8

7 7/8

AS NOTED

6 7/8

NEW HYDRO TEST CABINET ASSY

PUMP CABINET DOOR

WELD VIEW

NO SCALE

TYP

DETAIL I

SCALE 1:4

1 1/2

CENTERED

TO PC.40

TYP

3 1/2

TYP

LABEL LOCATION

RELATIVE TO PC.40

LABEL LOCATIONS

RELATIVE TO VALVE

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

NEW HYDRO TEST

CABINET ASSY

FILTER CABINET DOORS

ISO VIEW

NO SCALE

NEW HYDRO TEST CABINET ASSY

FILTER CABINET DOORS

PLAN VIEW

1:4

28 1/2

17 1/8

5/16

8 13/16

14 13/16

15/16

11 7/16

17 1/16

27 9/16

16 9/16

12 3/16

NEW HYDRO TEST CABINET ASSY

FILTER CABINET DOORS

ISO VIEW

NO SCALE

TYP

ONLY WELD PC.38 ONTO PC.21

FROM RIGHT DOOR.

DO NOT WELD PC.38 TO BOTH

DOORS

TYP

TYP TYP

TYP

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

NEW HYDRO TEST CABINET ASSY

COMPRESSED AIR CABINET DOORS

ISO VIEW

NEW HYDRO TEST CABINET ASSY

COMPRESSED AIR CABINET DOORS

ISO VIEW

SCALE 1:4

1 5/16

18 11/16

4 1/2

6 7/16

8 3/8

AS NOTED

NEW HYDRO TEST CABINET ASSY

COMPRESSED AIR CABINET DOORS

ISO VIEW

TYP

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

NEW HYDRO TEST CABINET ASSY

FRAMING FRONT ISO VIEW

3 29

4 29

NEW HYDRO TEST CABINET ASSY

FRAMING BACK ISO VIEW

TYP

NONE 16 OF 23

TYP

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

SECTION E-E

1/4

18 3/4

33 1/2

1 1/4

33 3/4

23 3/4

17 3/16

NEW HYDRO TEST CABINET ASSY

FRAMING LEFT SIDE VIEW

SCALE 1:8

33 1/2

23 3/4

29 3/4

DETAIL G

SCALE 1:2

CENTER ALL BLOCKS (PC.37)

TO SQUARE TUBING PRIOR

TO WELDING

TYP

AS NOTED 17 OF 23

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

NEW HYDRO TEST CABINET ASSY

FRAMING TOP VIEW25

10 1/2

15 3/4

NEW HYDRO TEST CABINET ASSY

FRAMING FRONT VIEW

28 3/4

14 1/2

18 3/4

23 3/4

1:8

19 5/8

21 3/8

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

NEW HYDRO TEST CABINET ASSY

FRAMING & PIPING

FRONT LFT ISO VIEW

19 OF 23NONE

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

NEW HYDRO TEST CABINET

PIPING ASSY

FRONT ISO VIEW

20 OF 23NONE

20 3

TYP

REFER TO PIPING SCHEMATIC ON SHEET 23

FOR FURTHER DETAILS REGARDING CONNECTING

TUBING TYPES AND INSTALLATION LOCATIONS

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

21 OF 23NONE

NEW HYDRO TEST CABINET

PIPING ASSY

BACK ISO VIEW

EXISTING SHOP

COMPRESSED AIR

LINE & SHUT OFF VALVE

EXISTING SHOP

POTABLE WATER

HOSE

7 64

TYP

REFER TO PIPING SCHEMATIC ON SHEET 23

FOR FURTHER DETAILS REGARDING CONNECTING

TUBING TYPES AND INSTALLATION LOCATIONS

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

TEST PORT BULKHEAD (PC.40)

ISOMETRIC VIEW

SCALE NONE

TEST PORT BULKHEAD (PC.40)

FRONT VIEW

TEST PORT BULKHEAD (PC.40)

PLAN VIEW

1 1/2

O .675THRU

THREAD TO 3/8" NPTF

22 OF 231:1

THIS DRAWING IS APPROVED FOR DRISTRO A

DRAWING NO.

SCALE : SHEET

X-56433 -

A A

82522

CAGE CODESIZE

23 OF 23NONE

SHOP AIR

INLET

SHOP POTABLE

WATER INLET

1/2LPSS

TO DRAIN

TRENCH

HYDRO TEST CABINET

PIPING SCHEMATIC

PNEUMATIC HASKEL

PUMP MS-110

LEGEND

BALL VALVE

3-WAY BALL VALVE

REDUCER

CHECK VALVE

PRESSURE

REGULATOR

PRESSURE

RELIEF

VALVE

SHOP WATER

SHUT OFF

VALVE

PUMP/FAST

FILL SELECTOR

VALVE

1/4LPSS - 1/4" O.D. X 0.028" THICK FULLY ANNEALED STAINLESS STEEL TUBING - 4,000 PSIG MWP 1/2LPSS - 1/2" O.D. X 0.035" THICK FULLY ANNEALED STAINLESS STEEL TUBING - 2,600 PSIG MWP 3/8HPSS- 3/8" O.D. X 0.134" THICK FULLY ANNEALED STAINLESS STEEL TUBING - 15,000 PSIG MWP

1/2LPSS

3/8HPSS

1/4LPSS

SHOP AIR

SHUT OFF

VALVE

FILTER

100 MICRON

FILTER

TO TEST

TABLE

BLEED

VALVE

BLEED

VALVE

6 INDIVIDUAL 3/8 NPTF TEST PORTS

TEST TABLE

SHUT OFF VALVE

3/8HPSS

1/2LPSS

SHOP AIR

NEEDLE

VALVE

WATER PRESSURE

REGULATOR

A B C D E F

RELIEF VALVE

THIS DRAWING IS APPROVED FOR DRISTRO A

File details come from the government source that posted it. Updated Jan 18, 2023.