DOT Aerial Truck bodies specs.pdf

T911

SPECIFICATIONS FOR INSULATED HYDRAULIC TELESCOPIC

AERIAL DEVICES WITH SIGN BODY OR UTILITY BODY

This specification is to set forth the specific requirements and minimum specifications for various configurations of hydraulic operated, insulated telescopic aerial devices equipped with single platform and with a steel body mounted on an appropriate chassis/cab.

These aerial devices and bodies shall be to the manufacturer's standard. It shall be equipped with the manufacturer's equipment and accessories which are included as standard in the advertised and published literature for the unit. No such item of equipment or accessories shall be removed or omitted for the reason that it was not specified in the bid.

LINE 01 48ft Articulating Telescopic Personnel Aerial Device with Two Man (24”x48”) Platform, 180 Degree Platform Rotator, and Sign Body (for a 37,000 GVWR, 108" CA Chassis)

Reference: ALDOT Basic Code 0260

Note: Chassis provided by the State of Alabama

Section A. Aerial Device Unit 48-Foot Articulating Telescopic Aerial Device with a fiberglass upper boom and fiberglass insulator in the articulating arm and proportional joystick upper controls. Built in accordance to Manufacturer's standard specifications and to include the following features:

Ground to Bottom of Platform Height: 47.5 feet at 6.7 feet from centerline of rotation . Working Height: 52.5 feet Maximum reach to edge of platform with Upper Boom Non-Overcenter: 31.2 feet (at 21.9 feet platform height) Upper boom extension: 110 inches Continuous rotation Articulating Arm: Articulation is from -3 to 82 degrees. Insulator provides 19 inches of isolation.

. Compensation System: By raising the articulating arm only, the telescopic boom maintains its relative angle in relation to the ground. The work position is achieved through a single function operation.

Upper Boom: Articulation is from -25 to 85 degrees. The fiberglass section provides a minimum of 33.1 inches of isolation in the upper boom (when retracted and 64.6 inches when extended)

Platform leveling is achieved by a hydraulic master-slave leveling system. This lifetime system is very low maintenance.

The dielectrically tested, insulating upper control system includes the following boom tip components that can provide an additional layer of secondary electrical contact protection. Control Handle: A single handle controller incorporating high electrical resistance components that is dielectrically tested to 40 kV AC with no more than 400 microamperes of leakage. The control handle is green in color to differentiate it from other non-tested controllers. The handle also includes an interlock guard that reduces the potential for inadvertent boom operation. Auxiliary Control Covers: Non-tested blue silicon covers for auxiliary controls. Control Console: Non-tested non-metallic control console plate. Boom Tip Covers: Non-tested non-metallic boom tip covers. The covers are not dielectrically tested, but they may provide some protection against electrical hazards.

. Hydraulic system: Open center (full pressure), maximum flow 6 GPM, maximum operating pressure 3,000.

. Dielectric rating: Category C, 46 kV and below Unit is painted with a powder coat paint process which provides a finish-painted surface that is highly resistant to chipping, scratching, abrasion and corrosion. Paint is electrostatically applied to the inside as well as outside of fabricated parts then high temperature cured prior to assembly ensuring maximum coverage and protection.

. Manuals: Two (2) Operator's and two (2) Maintenance/ Parts manuals containing instructional markings indicating hazards inherent in the operation of an aerial device.

. Unit meets or exceeds ANSI 92.2 standards.

Pedestal Single 2-Man Platform, Fiberglass, 24" x 48" x 42", End Mount, 180 Degree Rotation No Platform Elevator Platform-Mounted Single Handle Controls Two (2) Platform steps - Located on the side of the platform nearest the elbow in the stowed position Platform Cover - Soft Vinyl, 24 x 48 inches Platform Liner, 24 x 48 x 42 inches, 50 kV Rating Hydraulic Tool Circuit at Platform: One set of quick disconnect couplings at the boom tip for open center tools.

Hydraulic Tool Circuit Below Rotation: One set of quick disconnect couplings and control valve for open center tools below rotation.

Engine Start/Stop & Secondary Stowage System: 12 VDC powered motor and pump assembly for temporary operation of the unit in a situation wherein the primary hydraulic source fails.

Electric motor is powered by the chassis battery. This feature allows the operator to completely stow the booms, platform, and outriggers. Secondary Stowage & Start/Stop is activated with an air plunger at the platform or momentary switch at the lower control station and outriggers.

. Jib Stick, 36" L, non-extension, non-certified, grey in color Slip Ring: Required for engine start/stop, secondary stowage system, and throttle control options Primary A-Frame Outriggers with 5-degree swivel shoes. For installation on a 30 to 40 inch chassis frame height.

a. Maximum Spread: 140 inches to the outer edge of shoes

b. Outrigger/Unit Selector Valve

c. Outrigger Motion Alarms

d. Outrigger Interlocks: Will not allow the unit to be operated until the outriggers have been at least partially deployed Auxiliary Modified A-Frame Outriggers with fixed shoe. For installation on a 36 to 40 inch chassis frame height.

a. Maximum Spread: 105 inches to the outer edge of shoes

b. Ground Penetration: 7 to 11 inches depending on chassis frame height

c. Outrigger Motion Alarms

d. Outrigger Interlocks: will not allow the unit to be operated until the outriggers have been at least partially deployed Lifting Eye - Lifting eye on underside of lower boom. Rated at 1,000lbs (454kg) lifting capacity.

Winch load line swivel hook Unit Powder Painted White

Section B. Unit and Hydraulic Accessories Scuff Pad, 24" x 30", With Step (For use with Platform Liner) Subbase Storage with Drop Down Door (Paddle Latch) At Rear. Divided into three equal sections - Left section to be 168"D, center section to be 147"D & right section to be 123"D Electric Outrigger Controls for two (2) sets of outriggers, drive hydraulic outrigger control valves.

Durable weather proof sealed electronic switches mounted in aluminum boxes located at the rear of the unit unless otherwise specified.

Steel Reservoir, 15-gallon capacity, triangular, 17" L x 17" W x 24" H, and includes breather caps and dipsticks

Temperature Sight Gauge HVI-22 Hydraulic Oil (Standard).

Standard Pump For PTO Hot shift PTO for automatic transmission Standard PTO/Machine Functionality: PTO won't engage until parking brake is set.-Once parking (holding) brake is set, PTO and machine functions are enabled.-If parking (holding) brake is disengaged, both PTO and machine functions are disabled.

Standard PTO/Transmission Functionality for Automatic Transmissions -If chassis is in gear, and PTO switch is activated, PTO will not engage. Chassis will remain in gear. Once the chassis is shifted back into gear the PTO will disengage. For some truck configurations the PTO switch must be turned off to allow the transmission to shift into gear.

Spring Loaded Hose Reel, 50 FT Hose Capacity installed on StreetSide of cargo floor towards rear, payout to rear.

40' Conductive Hose Kit, Black, Includes Quick Disconnects and Dust Caps (Male Pressure, Female Return). Installed on Hose Reel

Install Tool Circuit for Hose Reel Installation, Below Rotation (Male Pressure, Female Return - Installed at Hose Reel)

Install Tool Circuit with Quick Disconnects, Below Rotation (Male Pressure, Female Return) StreetSide, underslung from light channel

Set Of 8' Non-Conductive Hoses and Couplings for Hydraulic Tools. Shipped loose in body compartment with tools.

Section C. Body Steel Body Treadplate Steel Floor Platform Line Body Finish Paint Body White Undercoat Body Approximate Body Length of 168” (Engineering to Determine Final Length) Body Width – 94” 5.5"H Drop-In Metal Retaining Board at top of side access. 5.5" high Drop-In Metal Retaining

Board on each side of flat bed, from rear of compartments to rear of flatbed. -6" high Hinged Metal Retaining Board at rear of body, full width. Top to have formed lip for rigidity. Secured at top, on each side, with detent pin

Stainless Steel Rotary Paddle Latches With Keyed Locks All Locks Keyed Alike Including Accessories No Master Body Locking System Required Chains on All Horizontal Doors 1st Vertical (SS) Compartmentation

A. Front Storage box 31"H x 21.75"W x 18"D B. Drop-down door, chain door holders, keyed paddle latch

2nd Vertical (SS) Compartmentation. Sign Storage compartment 31"H x 31"W x 24"D A. HDPE at top & bottom with slots, approx. every 1-2", full width of compartment B. Partial HDPE section on back wall, half way up, with slots for dividers for rigidity C. Five (5) full height vertical dividers D. 15"H drop-down door. Detent pin on each side, at top outside corners, to retain door

3rd Vertical (SS) Compartmentation A. Rear Storage box 31"H x 56"W x 18" D B. Drop-down door, chain door holders, keyed paddle latch

4th Vertical (SS) - Flatbed Extends from The Rear of The Third Vertical To The Rear Of the body on the StreetSide

1st Vertical (CS) Compartmentation

a. Sign Storage compartment 37"H x 30"W x 37"D

b. HDPE at top & bottom with slots, approx. every 1-2", full width of compartment

c. Partial HDPE section on back wall, half way up, with slots for dividers for rigidity d Five (5) full height vertical dividers

e. 18"H drop-down door. Detent pin on each side, at top outside corners, to retain door

f. Treadplate on compartment top

2nd Vertical (CS) - Gripstrut Access Steps with Two (2) Sloped Grab Handles

3rd Vertical (CS) Compartmentation

a. Front Storage box 21"H x 24"W x 18"D

b. Drop-down door, chain door holders, keyed paddle latch

c. Treadplate on compartment top

d. Louver panel on rear wall

4th Vertical (CS) Compartmentation

a. Rear storage box 21"H x 37"W x 18"D

b. Drop-down door, chain door holders, keyed paddle latch

c. Treadplate on compartment top

1st Horizontal (CS) - Flatbed Extends from The Rear Of The Previous Vertical To The Rear Of The Body On The Curbside

Steel toe step installed on tailshelf. Curbside rear in light channel, for use with cable step Steel U-Shaped Grab Handle. Installed at curbside rear, along outside edge of body, for use with rear cable step Steel Post-Style Grab Handle. Bolt on handle installed at curbside rear, inside of fold down tailgate, for use with rear cable step & working platform Steel Underbody Storage Box, One (1) Drop-Down Door, Chain Door Holders, Keyed Latch.

a. 21"H x 48"W x 18"D

b. Underslung below flatbed on StreetSide, forward of rear tire

(2) Additional Steel Underbody Storage Boxes

a. 21"H x 22"W x 18"D

b. Drop-down door, chain door holders, keyed paddle latch

c. One (1) underslung below flatbed on each side, behind rear tire

Steel End Opening Box, Drop Down Door, Keyed Latch

a. Sign Post Box, 12"H x 168"L x 18"W

b. Drop-down door at rear, keyed slam latch

c. Access (clean-out) panel on cargo side wall of box, towards front edge

d. Installed on top of StreetSide compartments

Post driver holder integrated into body floor on StreetSide rear, inboard of hose reel. - Constructed of Round Steel Tube with large enough I.D. to accommodate portable post driver, bottom of tube left open for drainage

Section D. Body and Chassis Accessories ICC (Underride Protection) Bumper Installed At Rear Combination 2 Ball (12,000 LB MGTW) and Rigid Pintle Hitch (12,000 LB MGTW with 2,400 LB

MVL), Receiver Mount.

Receiver Hitch, 2'‘, Class 3 Set of Eye Bolts for Trailer Safety Chain installed one each side of towing device mount.

Cable Step Installed at Rear, Single Step – Curbside Rubber Belted Step Mounted Beneath Side Access Steps (Installed to Extend Approx. 2''

Outward) Platform Rest, Rigid with Rubber Tube Articulating Arm Rest for a Telescopic Unit Boom Rest for a Telescopic Unit Manual Boom Stow Securing System Installed on Boom Rest Nylon Outrigger Pad, Yellow, 18 x 18 x 0.63 Inch, With Handle Outrigger Pad Holder, 20'' L x 20'' W x 3'' H, Fits 19.5'' x 19.5'' x 2'' And Smaller Pads, Bolt-On, Bottom Washout Holes, 3/4'' Lip Retainer Pendulum Retainers for Outrigger Pad Holders Mud Flaps (Pair) Wheel Chocks, Rubber, 9.75'' L x 7.75'' W x 5.00'' H, with 4'' L Metal Hairpin Style Handle (Pair) Wheel Chock Holders (Pair), For Installation Under Flatbed. Installed behind rear tire, one each side under body Slope Indicator Assembly (Pair) For Machine with Outriggers Chassis-Supplied Spare Tire and Full-Size Rim Shipped Loose In Cargo Area Vise, Utility, 6.5 IN Jaw with 5.5 IN Opening, Pipe Jaws, with Replaceable Jaws and Swivel base Vise Mounting Bracket, 2 Square Tube Horizontal Receiver Type with 9 x 9 Mounting Plate.

Install under tailshelf at rear, one each side. Payout to rear. Tubes to be mounted so that when vise is rotated upside down it can be stowed under the tailshelf.

One (1) vise mounting plate. Including two pinning holes, one for working position, one for stowed position Safety Harness & 4.5 FT Lanyard (Medium To X-large) 5 LB Fire Extinguisher with Heavy Duty Bracket, Installed in StreetSide 1st vertical Triangular Reflector Kit Installed Vinyl manual pouch for storage of all operator and parts manuals

Section E. Electrical Accessories Lights and reflectors in accordance with FMVSS #108 lighting package. (Complete LED, including LED reverse lights) Amber LED Strobe Light with Brush Guard. -One (1) each side, post mounted, front of body 6-Position Strobes, Amber, LED, Two (2) Surface Mounted Lights In Grille, Two (2) Oval Lights

On Body Sides, Two (2) Round Lights At Rear Cargo Light, LED, 4 DIA, Grommet Mounted

a. One (1) on each side, under body, forward of rear tire, to illuminate ground at sides of truck

b. One (1) on each side of cargo area, rear wall of StreetSide 3rd & curbside 4th vertical, to illuminate cargo area

Dual Tone Back-Up with Outrigger Motion Alarm PTO Hour Meter, Digital, with 10,000 Hour Display 4-Way Trailer Receptacle (Pin Type, Flat Style) Installed at Rear 7-Way Trailer Receptacle (Pin Type, Round Style) Installed at Rear Electric Trailer Brake Controller (Tekonsha Voyager #9030 or equivalent) Modular Panel System - Includes Mounting Panel and Accessory Switches 12 Volt Receptacle (Cigarette Lighter Style), Weatherproof - One (1) installed on each side, front of body -For use with Go-Lights. 12 Volt Receptacle(s) Wired Ignition Hot Power Distribution Module (PDM-10) is a compact self-contained electronic system that provides a standardized interface with the chassis electrical system.

Install secondary stowage system.

Install Remote Start/Stop system in Final Assembly.

Install Outrigger Interlock System Heavy Duty Secondary Stowage Pump No Upper Boom Out of Stow Indicator PTO Indicator Light Installed in Cab

Section F. Finishing Details Powder Coat Unit White Components mounted below frame rail shall be coated black. i.e. step bumpers, steps, frame extension, pintle hook mount, dock bumper mounts, D-rings, receiver tubes, accessory mounts, light brackets, under-ride protection, etc. Components mounted to underside of body shall be coated black. i.e. Wheel chock holders, mud flap brackets, pad carriers, boxes, lighting brackets, steps, and ladders.

Include Aggregate in Heavy Duty Cargo Coating – All Locations Heavy Duty Cargo Coating, Gator Hyde or Equivalent. -Cargo Floor, Compartment Tops & Top of Front Bumper Apply Reflective Tape. -6"W Red & Yellow Reflective Tape, V-Shape Pattern, on rear of body, including marking light channel, fold down gate, rear of each side pack & door of sign post box

Section G. Installation Painting Aerial Device white with a Powder Coat Paint Process which provides a finish-painted surface that is highly resistant to chipping, scratching, abrasion and corrosion.

Paint is electro-statically applied to the inside as well as outside of fabricated parts then high temperature cured prior to assembly ensuring maximum coverage and protection

English Safety and Instructional Decals Vehicle Height Placard - Installed In Cab Placard, Hydraulic Oil Dielectric test unit according to ANSI requirements.

Stability test unit according to ANSI requirements.

Delivery of Completed Unit Mounting the Aerial Device and Body and all Accessories on Customer-Supplied Chassis meeting minimum requirements All hydraulic tools and accessories to be tested for proper operation before completed truck leaves the manufacturing facility Pre-Paint inspection is required at the plant or facility at the expense of the bidder. The bidder to provide transportation and lodging if applicable. Two day maximum.

LINE 02 48 ft. Articulating Telescopic Material Handling Aerial Device with Single Man (24”x30”) Platform, 180 Degree Platform Rotator, and Sign Body (for 37,000 GVWR, 108” CA Chassis)

Reference: ALDOT Basic Code 0260

Section A. Aerial Device Unit - Same specifications as LINE 01 except as noted below:

Single 1-Man Platform, Fiberglass, 24" x 30" x 42", End Mount, 180 Degree Rotation with

Material Handling Jib/Winch, Hydraulically Articulating, Top Mounted, Round (ARM Jib).

Material handling system comes with 80 ft. of 0.50-inch polyester double braid rope and a metal thimble in the working end. Minimum breaking strength of the rope is 8,400 lbs.

Material handling capacity is dependent upon upper boom extension and lower boom articulation angle.

Platform Cover - Soft Vinyl, 24 x 30 inches Platform Liner, 24 x 30 x 42 inches, 50 kV Rating

Section B. Unit and Hydraulic Accessories - Same specifications as LINE 01

Section C. Body - Same specifications as LINE 01

Section D. Body and Chassis Accessories - Same specifications as LINE 01

Section E. Electrical Accessories - Same specifications as LINE 01

Section F. Finishing Details - Same specifications as LINE 01

Section G. Installation - Same specifications as LINE 01

Note: Material Handling Jib Option is the only difference between Line 01 and Line 02

LINE 03 48ft Articulating Telescopic Personnel Aerial Device with Two Man (24”x48”) Platform, 180 Degree Platform Rotator, and and Utility Body (for a 25,500 GVWR, 84" CA Chassis)

Reference: ALDOT Basic Code 0200

Section A. Aerial Device Unit - Same specifications as LINE 01

Section B. Unit and Hydraulic Accessories - Same specifications as LINE 01

Section C. Body Low-Side General Service Body with Step:

a. Steel Body

b. Steel Structural Channel Crossmembers And Smooth Floor with Ladder-Style

Understructure

c. 132'' Body Length

d. 94'' Body Width

e. 40'' Body Compartment Height

f. 20'' Body Compartment Depth

g. 24'' From Body Floor to Compartment Tops

h. Finish Paint Entire Body White

i. Undercoat Applied Under the Body

j. 5.5'' Drop-In Composite Cargo Retaining Board at Rear of Body

k. 5.5'' Drop-In Composite Retaining Board at Top of Side Access Step

l. Stainless Steel Rotary Paddle Latches with Locks

m. Gas Props on All Vertical Doors

n. Chains on All Horizontal Doors

o. Standard Master Body Locking System

p. Hot stick Shelf Extending Full Length of Body on StreetSide

q. Two (2) hot stick brackets installed on street side.

r. One Chock Holder on Each Side of Body with Retaining Lip in Fender Panel

s. 1st Vertical (SS) - 34'' W - One (1) Outrigger Housing and Two (2) Adjustable

Shelves with Removable Dividers On 4 Inch Centers

t. 2nd Vertical (SS) - 24'' W - Two (2) Adjustable Shelves with Removable Dividers

On 4 Inch Centers

u. 1st Horizontal (SS) - 50'' W - One (1) Fixed Shelf with Removable Dividers On 4

Inch Centers on Bottom of Compartment

v. Rear Vertical (SS) - 24'' W - Six (6) Locking Swivel Hooks on An Adjustable Rail

(1-4-1)

w. 1st Vertical (CS) - 34'' W - One (1) Outrigger Housing and Two (2) Adjustable

Shelves with Removable Dividers On 4 Inch Centers

x. 2nd Vertical (CS) - 24'' W - Grip strut Access Steps with Two (2) Sloped Grab

Handles, Vented Battery Storage

y. 1st Horizontal (CS) - 50'' W - One (1) Adjustable Shelf with Removable Dividers On

4 Inch Centers and One (1) Fixed Shelf with Removable Dividers On 4 Inch Centers On Bottom Of Compartment

z. Rear Vertical (CS) - 24'' W - Six (6) Locking Swivel Hooks on An Adjustable Rail (1-4-1)

aa. Steel Tailshelf, 29'' L x 94'' W, With Rear Cross Storage and Drop-Down Doors

ICC (Underride Protection) Bumper Installed at Rear Combination 2 Ball (10 000 LB MGTW) and Rigid Pintle Hitch (16 000 LB MGTW with 3

000 LB MVL), 4-Bolt, Receiver Mount Receiver Hitch, 2'‘, Class 3

Set of Eye Bolts for Trailer Safety Chain installed one each side of towing device mount.

Rubber Belted Step Mounted Beneath Side Access Steps (Installed to Extend Approx. 2''

Outward) Platform Rest, Rigid with Rubber Tube Articulating Arm Rest for a Telescopic Unit Boom Rest for a Telescopic Unit Manual Boom Stow Securing System Installed on Boom Rest Nylon Outrigger Pad, Yellow, 18 x 18 x 0.63 Inch, With Handle Outrigger Pad Holder, 20'' L x 20'' W x 3'' H, Fits 19.5'' x 19.5'' x 2'' And Smaller Pads, Bolt-On, Bottom Washout Holes, 3/4'' Lip Retainer Pendulum Retainers for Outrigger Pad Holders Mud Flaps (Pair) Wheel Chocks, Rubber, 9.75'' L x 7.75'' W x 5.00'' H, with 4'' L Metal Hairpin Style

Handle (Pair) Slope Indicator Assembly (Pair) For Machine with Outriggers Safety Harness & 4.5 FT Lanyard (Medium To X-large) Driveaway Safety Kit including LED reverse lights) Amber LED Strobe Light with Brush Guard - Post mounted at front of body, one (1) each side 4-Corner Strobes, Amber, LED, Two (2) Surface Mounted Lights in Grille, Two (2) Round

Lights At Rear Dual Tone Back-Up with Outrigger Motion Alarm PTO Hour Meter, Digital, with 10,000 Hour Display 6-Way Trailer Receptacle (Pin Type) Installed at Rear 12 Volt Receptacle (Cigarette Lighter Style), Weatherproof. -Curbside front of body. 12

Volt Receptacle(s) Wired Ignition Hot Power Distribution Module: A Compact Self-Contained Electronic System That Provides

A Standardized Interface with The Chassis Electrical System. (Includes Operator's Manual)

Install secondary stowage system.

Install Remote Start/Stop system in Final Assembly.

Install Outrigger Interlock System Heavy Duty Secondary Stowage Pump No Upper Boom Out of Stow Indicator PTO Indicator Light Installed In Cab

LINE 04 48 ft. Articulating Telescopic Material Handling Aerial Device with Single Man (24”x30”) Platform, 180 Degree Platform Rotator, and Utility Body (for a 25,500 GVWR, 84" CA Chassis)

Reference: ALDOT Basic Code 0200

Section A. Aerial Device Unit - Same specifications as LINE 01 except as noted below:

Single 1-Man Platform, Fiberglass, 24" x 30" x 42", End Mount, 180 Degree Rotation with

Material Handling Jib/Winch, Hydraulically Articulating, Top Mounted, Round (ARM Jib).

Material handling system comes with 80 ft. of 0.50-inch polyester double braid rope and a metal thimble in the working end. Minimum breaking strength of the rope is 8,400 lbs.

Material handling capacity is dependent upon upper boom extension and lower boom articulation angle.

Platform Cover - Soft Vinyl, 24 x 30 inches Platform Liner, 24 x 30 x 42 inches, 50 kV Rating

Section B. Unit and Hydraulic Accessories - Same specifications as LINE 01

Section C. Body - Same specifications as LINE 03 Section D. Body and Chassis Accessories - Same specifications as LINE 03 Section E. Electrical Accessories - Same specifications as LINE 03

Note: Material Handling Jib Option is the only difference between Line 03 and Line 04

LINE 05 60 ft. Articulating Telescopic Personnel Aerial Device with Two Man (24”x48”) Platform with Hydraulically Articulating Jib and SIGN Body (for a 37,000 GVWR, 126" CA Chassis)

Reference: ALDOT Basic Code 0270

60-foot Telescopic articulating aerial with an insulating lower arm, insulating telescopic upper boom and a dielectrically tested insulating control handle. Platform 24" x 48" x 42" with 180-degree platform rotator. Hydraulically Articulating Jib with 80 feet of 0.50-inch polyester double-braid robe, a metal thimble in the working end and jib rated at 1,000 lbs.

Section A. Aerial Device Unit 60-Foot Articulating Telescopic Aerial Device with a fiberglass upper boom and fiberglass insulator in the articulating arm and a proportional joystick upper control and toggle switches.

Built in accordance to standard manufacturers specifications and to include the following features:

a. Ground to Bottom of Platform Height: 59.8 ft at 14.3 ft from centerline of rotation

b. Working Height: 64.8 ft

c. Maximum reach to edge of platform: 40.1 ft at 26.6 ft platform height

d. Continuous Rotation

e. Articulating Arm Articulation: 0 to 93 degrees. Insulator provides a minimum of 12 in of isolation.

f. Articulating arm is a tubular steel structure. The articulating arm is designed so that the articulating arm and lower boom are compensating. By raising the articulating arm only, the lower and upper boom maintains the same relative angle with the ground. By raising the articulating arm in conjunction with the lower boom, the operator is able to position himself more quickly and easily into the work area.

g. Upper Boom Articulation: -25 to 75 degrees. Insulator provides minimum of 36.0 in of isolation. The telescopic upper boom is filament wound, square fiberglass that is extended and retracted by a double acting hydraulic cylinder installed within the booms. The boom extends and retracts over slide bearings located in the end of the lower boom.

h. Upper Controls: The upper controls system includes a proportional joystick upper control and toggle switches.

i. Two sets of quick disconnect couplings at the platform. The open center hydraulic system on this unit requires the use of open center tools.

j. The ISO-Grip System includes the following boom tip components that can provide an additional layer of secondary electrical contact protection. This is not a primary protection system. Control Handle is a single handle controller incorporating high electrical resistance components that is dielectrically tested to 40 kV AC with no more than 400 microamperes of leakage. The control handle is green in color to differentiate it from other non-tested controllers. The handle also includes an interlock guard that reduces the potential for inadvertent boom operation. The handle is tiller style and points away from elbow. Auxiliary control covers are non-tested blue silicon covers.

The control console in non-tested non-metallic control console plate. The boom tip covers are non-tested non-metallic and are not dielectrically tested, but they may provide some protection against electrical hazards.

k. Lifting eye: on lower boom with 1000 lb. capacity.

l. Lower Controls: A lower control station includes and is located on the curbside of the turntable. A selector valve is provided to override the upper controls.

m. The platform is leveled by hydraulic leveling means, contained within the upper boom and designed to maintain the dielectric integrity of the aerial device. Controls for leveling and tilting the platform are located at the platform. Leveling for the platform includes two double acting cylinders incorporating counterbalance load holding valves to lock the platform in the event of hydraulic line failure. Cylinders are located at the platform and at the end of the lower boom. The master-slave action of the cylinders maintains a level platform throughout the full range of boom articulation.

n. Outrigger/boom interlock system prevents boom from being unstowed until outriggers have been at least partially deployed.

o. Outrigger/unit selector control is located near the outrigger controls, allows operator to divert hydraulic oil from machine circuit for outrigger operation. This reduces the potential for inadvertent outrigger movement during machine operation if outrigger controls are bumped.

p. Outrigger motion alarm provides audible alarm when any of the outrigger controls are operated.

q. Diagnostic Pressure Test Quick Disconnect Couplings: are located at the turntable to allow a mobile service technician to quickly and easily attach a test gauge to verify system and tool circuit pressure. This convenient troubleshooting feature saves time and reduces the risk of high-pressure oil sprays.

r. Unit meets or exceeds ANSI 92.2 standards.

Manual Upper Boom Stow Securing System with support cradle and tie down strap.

Pedestal, Rear Mount, High Cab Height - includes 43-inch pedestal height, 91.5-inch mast height - recommended, installed in tall cab height chassis. Final pedestal height based on chassis cab height.

Single Two-Man Platform with hydraulically articulating jib (ARM Jib) -Platform end mounted, rotates 180 degrees around boom tip. Platform has a capacity of 600 lbs. without liner. 24'' Vertical Platform Lift, Material handling system comes with 80 ft. of 0.50-inch polyester double braid rope, a metal thimble in the working end and jib rated at a maximum capacity of 1,000 lbs.

Polyethylene platform liner for two-man platform, 50 kV rating (minimum) Tool Circuit at Boom Tip Additional Tool Outlet Set disconnect couplings, shipped loose Engine Start/Stop & Secondary Stowage System: 12 VDC powered motor and pump assembly for temporary operation of the unit in a situation wherein the primary hydraulic source fails. Electric motor is powered by the chassis battery. This feature allows the operator to completely stow the booms, platform, and outriggers. Secondary Stowage & Start/Stop is activated with an air plunger at the platform or momentary switch at the lower control station and outriggers.

Throttle Control - Manually increase/decrease chassis engine speed to preset values.

Control is captive air operated from the platform and momentary switch operated from the lower controls and curbside at tailshelf.

Electric Over Hydraulic Outrigger Controls Outrigger, A-Frame with Swivel-Shoe – Approximately 135.6-inch maximum spread pin to pin Modified flat-shoe, A-frame, Fixed Shoe, Outrigger installed at rear of body, with 101 inches of spread at maximum penetration.

Auxiliary 18'' X 18'' Oversized Outrigger Shoe Powder coat unit White.

Section B. Unit & Hydraulic Accessories Platform Cover, 24 X 48, Soft Vinyl Scuff Pad, 24" x 48", With Step (For use with Platform Liner) Standard Spacer between Subbase and frame for hose routing and ease of maintenance.

Reservoir, 30 Gallon, Triangular, Mounted in Cargo Area

a. Internal return filter, 10 micron absolute, fiberglass media

b. Ball valves in suction and return lines.

c. Magnetic suction strainer.

d. Filler/breather cap with dipstick.

Subbase Storage with Drop Down Door (Paddle Latch) At Rear. 6" high x 168" deep x space between frame rails (approx. 36"). Longitudinal storage box to have three (3) compartments, one for pole saw, one 147" deep, one 123" deep. Bottom-hinged door, 12-gauge galvaneal with lock and heavy-duty full width hinge

HVI-22 Hydraulic Oil (Standard).

Standard Pump For PTO Hot shift PTO for automatic transmission

Standard PTO/Machine Functionality with Winch Recovery: Machine functions aren't enabled until parking brake is set. -PTO is able to be activated before parking (holding) brake is engaged. -Once parking (holding) brake is set, machine functions are enabled.- Once parking (holding) brake is disengaged, machine functions are disabled but PTO is still available.

Standard PTO/Transmission Functionality for Automatic Transmissions -If chassis is in gear, and PTO switch is activated, PTO will not engage. Chassis will remain in gear. Once the chassis is shifted back into gear the PTO will disengage. For some truck configurations the PTO switch must be turned off to allow the transmission to shift into gear.

Spring Loaded Hose Reel, 50 FT Hose Capacity. Install on the StreetSide cargo wall, pay out to rear.

Install Tool Circuit for Hose Reel Installation, Below Rotation (Male Pressure, Female Return -Installed at Hose Reel)

50' Conductive Hose Kit, Black, Includes Quick Disconnects and Dust Caps (Male Pressure, Female Return)

Electro/Hydraulic Outrigger Valve Installation

Section C. Body Steel Body Body Is to Be Built In Accordance With The Following Standard Specifications:

a. Basic Body Fabricated from A40 Grade 100% Zinc Alloy Coated Steel.

b. All Doors Are Full, Double Paneled, Self-Sealed with Built-In Drainage for Maximum

Weather-Tightness. Stainless Steel Hinge Rods Extend Full Length of Door.

c. Heavy-Gauge Welded Steel Frame Construction.

d. Integrated Door Header Drip Rail at Top for Maximum Weather Protection.

e. Fender Panels Are Either Roll Formed or Have Neoprene Fenderettes Mechanically

Fastened

f. Steel Treated for Improved Primer Bond and Rust Resistance.

g. Automotive Type Non-Porous Door Seals Fastened to The Door Facing.

h. B-Line Channel Installed in Compartments

Platform/Flatbed Style Finish Paint Flatbed White Undercoat Body 186'' Estimated Flatbed Length (Engineering to Determine Final Length) 9/64'' (10 Gauge) Smooth Galvanneal Floor Approximately 94'' Body Width 4-Inch-High Flatbed (No Cross Storage Available) Cargo Retaining Boards: Side board and tailgate for rear platform

a. Removeable metal side boards

b. hinged tailgate constructed of 10ga metal 6" high, top and bottom rails formed to provide 2" lip on top and bottom

c. Rear tailgate to fold down with locking mechanism at top corners.

d. Tailgate fold down position must not cover clearance or tail/stop lights

Gripstrut Recessed Flatbed Curbside Access Steps with Two (2) U-Shaped Grab Handles Second vertical grip strut access steps with sloped grab handles 26"W.

Light Channels Installed at Rear of Flatbed Steel U-Shaped Grab Handle installed at curbside rear of body.

Inverter Storage in Remote Steel Enclosure, Located Outside Of Body Compartments With

Provisions For Remote GFCI Receptacle In Curbside 1st Vertical Located in storage box right behind access steps

Additional Steel Horizontal Storage Box. Front storage box 31"H x 39.75"W x 18"D with fold down door

Additional Steel Horizontal Storage Box, Sign storage compartment 31"H x 31"W x 24"D

- Vertical dividers on 1.5" centers

- Signs to store vertically

- Box to have a fold down door, hinged at bottom, 15"H and pins on each side of the box

Additional Steel Horizontal Storage Box. Rear storage box 31"H x 56"W x 18"D with fold down door Additional Steel Horizontal Storage Box. Front sign storage compartment 37"H x 37"W x

37"D

- Vertical dividers on 1.5" centers

- Signs to store vertically

- Box to have a fold down door, hinged at bottom, 18"H door to pin on each side of box

- Treadplate top on the box

Additional Steel Horizontal Storage Box. Storage box right behind side access steps 37"H x 24"W x 18"D with fold down door, treadplate top, plain shelf over inverter and louvered in rear

Additional Steel Underbody Storage Box. Rear underslung box 21"H x 22"W x 18"D with drop down doors and SS paddle latches.

Additional Steel Underbody Storage Box. Front underslung box 21"H x 48"W x 18"D with drop down door and SS paddle latch

Additional Steel Underbody Storage Box. Rear underslung box 21"H x 22"W x 18"D with drop down door and SS paddle latches

Additional Steel End Opening/Hotstick Box. Sign post end opening box 12"H x 168"L x 18"W. Installed on top of SS compartments with drop down door at rear

Door header drip rail automotive type non-porous door seals Post driver holder right behind hose reel. 4" diameter vertical pipe that extends through the floor and is reinforced around the pipe Rear storage box 37"H x 37"W x 18"D with fold down door and treadplate top

ICC (Underride Protection) Bumper Installed At Rear Combination 2” Ball (10 000 lb. MGTW) and Rigid Pintle Hitch (16 000 LB MGTW with

3,000 lb. MVL), 4-Bolt Set of Eye Bolts for Trailer Safety Chain installed one each side of towing device mount.

Cable Step Installed at Rear, Single Step. Install on curbside rear.

Add Interim Step (Toe Step) As Needed. Grip strut step at the bottom of the light channel over the outrigger controls on the curb side.

Rigid Step Mounted Beneath Side Access Steps (Installed to Extend Approx. 2'' Outward) Platform Access Step from Body Floor Platform Rest, Rigid with Rubber Tube Lower Boom Rest Weldment Mounting Brackets for Lights, Located on Lower Boom Rest Wood Outrigger Pad, 19'' x 19'' x 2.5'', With Rope Handle Outrigger Pad Holder, 20'' L x 20'' W x 5'' H, Fits 19.5'' x 19.5'' x 4'' And Smaller Pads, Bolt-

On, Bottom Washout Holes, 3/4'' Lip Retainer Pendulum Retainers for Outrigger Pad Holders

Mud Flaps with Logo (Pair) Wheel Chocks, Rubber, 9.75'' L x 7.75'' W x 5.00'' H, with 4'' L Metal Hairpin Style Handle

(Pair) Wheel Chock Holders (Pair), For Installation Under Flatbed Slope Indicator Assembly (Pair) For Machine with Outriggers Fold Over, Post Style Cone Holder (Holds up to four 15''x15'' large cones) Install on front bumper Safety Harness & 4.5 FT Lanyard (Medium To X-large) Triangular Reflector Kit Installed 5 LB Fire Extinguisher with Light Duty Bracket, Installed (In Cab or Inside Compartment

Only) Vise, Utility, 6.5 in Jaw with 5.5 in Opening, Pipe Jaws, with Replaceable Jaws and Swivel base Vise Mounting Bracket, 2 Square Tube Horizontal Receiver Type with 9 x 9 Mounting Plate.

Install under tailshelf at rear, one each side. Payout to rear. Tubes to be mounted so that when vise is rotated upside down it can be stowed under the tailshelf.

One (1) vise mounting plate. Including two pinning holes, one for working position, one for stowed position

Sight Rods, Nylon, 36 Inches, Fluorescent Orange (Pair) Mounted on Front Bumper

Outrigger Control Guards- Underhung Tailshelf Mount including LED reverse lights) Strobe Light: Amber strobe installed on each side of the boom stow, visible from front and rear of vehicle.

6-Position Strobes, Amber, LED, Two (2) Surface Mounted Lights in Grille, Two (2) Oval

Lights on Body Sides, Two (2) Round Lights At Rear Light Bar: 53" Federal Signal Legend (or equal) Lightbar installed on top of the cab.

Cargo Light LED 4 IN DIA Grommet Mounted. Install 2 in the cargo area and 2 on the sides of the body near the tire well on a bracket to put them at a 45-degree angle near the tire well

Reverse lights to turn on with flood/spot light switch.

Dual Tone Back-Up with Outrigger Motion Alarm Standard Multi-Point Grounding System PTO Hour Meter, Digital, with 10,000 Hour Display 7-Way Trailer Receptacle (Pin Type) Installed at Rear Electric Trailer Plug: 4- Way Flat Type, Installed at Rear Modular Panel System - Includes Mounting Panel and Accessory Switches Inverter, 2400-Watt, Pure Sine Wave, 120 VAC (Sensata #12/2400N or equal). Install in curbside storage box right behind side access steps.

Inverter Wired Battery Hot with Dash Mounted Switch 12 Volt Receptacle (Cigarette Lighter Style), Weatherproof. Install at curbside front of first storage box.

120 Volt GFCI Receptacle Includes Weather-resistant Enclosure. Install in curbside light channel at rear.

Power Distribution Module 10 Is A Compact Self-Contained Electronic System That

Provides A Standardized Interface with The Chassis Electrical System Install secondary stowage system. Included at outrigger controls.

Install Remote Start/Stop system in Final Assembly. Included at outrigger controls.

Install Outrigger Interlock System Additional Electrical Accessory. Low profile light bar on top of cab or front of body. Final placement done at drawing review

Section F. Finishing Details Powder Coat Unit White Components mounted below frame rail shall be coated black. i.e. step bumpers, steps, frame extension, pintle hook mount, dock bumper mounts, D-rings, receiver tubes, accessory mounts, light brackets, under-ride protection, etc. Components mounted to underside of body shall be coated black. i.e. Wheel chock holders, mud flap brackets, pad carriers, boxes, lighting brackets, steps, and ladders.

Include Aggregate In Heavy Duty Cargo Coating – All Locations Heavy Duty Cargo Coating, Gator Hyde or Equivalent. -Cargo Floor, Compartment Tops & Top of Front Bumper Apply Reflective Tape. -6"W Red & Yellow Reflective Tape, V-Shape Pattern, on rear of body, including marking light channel, fold down gate, rear of each side pack & door of sign post box

Section G. Installation Finish Paint Body Accessories Above Body Floor White Components mounted below frame rail shall be coated black. i.e. step bumpers, steps, frame extension, pintle hook mount, dock bumper mounts, D-rings, receiver tubes, accessory mounts, light brackets, under-ride protection, etc. Components mounted to underside of body shall be coated black . i.e. Wheel chock holders, mud flap brackets, pad carriers, boxes, lighting brackets, steps, and ladders.

Apply Non-Skid Coating to all walking surfaces and tops of compartments English Safety and Instructional Decals Vehicle Height Placard - Installed in Cab

Apply Reflective Tape. Install Red/Yellow Reflective Tape Across Rear Of Body Compartments And Across Rear Above Light Channel

Placard, HVI-22 Hydraulic Oil Dielectric test unit according to ANSI requirements.

Stability test unit according to ANSI requirements.

Completed Test Forms to Be Included In The Manual Pouch

a. Stability Test Form

b. Dielectric Test Form (For Insulating Units)

As Built Electrical and Hydraulic Schematics To Be Included In The Manual Pouch

Standard Warranty: One (1) year parts warranty, one (1) year labor warranty.

Ninety (90) days warranty for travel charges, limited lifetime structural warranty.

LINE 06 60 ft. Articulating Telescopic Personnel Aerial Device with Two Man (24”x48”) Platform with Hydraulically Articulating Jib and UTILITY Body (for a 37,000 GVWR, 126" CA Chassis)

Reference: ALDOT Basic Code 0250

Section A. Aerial Device Unit - Same specifications as LINE 05

Section B. Unit & Hydraulic Accessories – Same specifications as LINE 05

Section C. Body Steel Body Body Is to Be Built In Accordance With The Following Standard Specifications:

a. Basic body fabricated from A40 grade 100% zinc alloy coated steel.

b. All doors are full, double paneled, self-sealed with built-in drainage for maximum weather-tightness. Stainless steel hinge rods extend full length of door.

c. Heavy-gauge welded steel frame construction.

d. Integrated door header drip rail at top for maximum weather protection.

e. Fender panels are either roll formed or have neoprene fenderettes mechanically fastened.

f. Steel treated for improved primer bond and rust resistance.

g. Automotive type non-porous door seals fastened to the door facing.

h. B-line channel installed in compartments

Galvanneal Treadplate Steel Floor Aerial Service Line with Step (ASLS) Finish Paint Body White Undercoat Body 170'' Estimated Body Length (Engineering to Determine Final Length) 94'' Body Width 46'' Body Compartment Height 18” Body Compartment Depth

5.5 Inch Drop-In Wood Cargo Retaining Board at Rear of Body

Custom Body Compartment Top Surface Tread plate to be installed on all compartment tops Rope Lights (LED) Around Top and Sides of Compartment Door Facings Stainless Steel Rotary Paddle Latches with Keyed Locks All Locks Keyed Alike Including Accessories (Preferred Option) Standard Master Body Locking System (Standard placement is at rear side packs. With a through shelf/hot stick door at rear, standard placement is at the front) Gas Prop Rigid Door Holders on All Vertical Doors One Chock Holder on Each Side of Body with Retaining Lip in Fender Panel Hot stick Shelf Extending from Rear of Second Vertical to Rear of Body On StreetSide Two Hot stick Brackets on StreetSide

Standard Drop-Down Hot Stick Door for One (1) Shelf on StreetSide, Stainless Steel Slam Paddle Latch with Keyed Lock

1st Vertical (SS) - Adjustable Shelf with Removable Dividers On 4'' Centers 1st Vertical (SS) - 4'' High Drawer Kit on Slides, As Wide as Possible, latched installed in the bottom of the compartment.

2nd Vertical (SS) - Locking Swivel Hooks on An Adjustable Rail - Left Wall (Qty 2) 2nd Vertical (SS) - Locking Swivel Hooks on An Adjustable Rail - Rear Wall (Qty 2) 2nd Vertical (SS) - Locking Swivel Hooks on An Adjustable Rail - Right Wall (Qty 2) 3rd Vertical (SS) - Locking Swivel Hooks on An Adjustable Rail - Left Wall (Qty 2) 3rd Vertical (SS) - Locking Swivel Hooks on An Adjustable Rail - Rear Wall (Qty 2) 3rd Vertical (SS) - Locking Swivel Hooks on An Adjustable Rail - Right Wall (Qty 2)

1st Horizontal (SS) - Fixed Shelf Extending Through Rear Vertical Rear Vertical (SS) - Vacant Top portion incorporated into horizontal compartment.

1st Vertical (CS) - Adjustable Shelf with Removable Dividers On 4'' Centers (Qty 3) 1st Vertical (CS) - Louvered Panel on Rear Wall to Ventilate Compartment 1st Vertical (CS) - Inverter Storage Inside of Body Compartment with Guard and Provisions for Remote GFCI Receptacle (Mounted on Top Shelf Unless Otherwise Specified) 2nd Vertical (CS) - Locking Swivel Hooks on An Adjustable Rail - Left Wall (Qty 2) 2nd Vertical (CS) - Locking Swivel Hooks on An Adjustable Rail - Right Wall (Qty 2) 3rd Vertical (CS) - Treadplate Access Steps with Two (2) Sloped Grab Handles 1st Horizontal (CS) - Fixed Shelf with Removable Dividers On 8 Inch Centers (Qty 2) Rear Vertical (CS) - Locking Swivel Hooks on An Adjustable Rail - Left Wall (Qty 2)2 Rear Vertical (CS) - Locking Swivel Hooks on An Adjustable Rail - Rear Wall (Qty 3) Rear Vertical (CS) - Locking Swivel Hooks on An Adjustable Rail - Right Wall (Qty 2) 24'' L Steel Tail shelf, Width to Match Body Steel U-Shaped Grab Handle Installed on Tailshelf Install Qty (1) on CS rear corner of tailshelf Galvanneal Treadplate Steel Tailshelf Steel U-Shaped Grab Handle Install Qty (1) on CS rear vertical of body

Section D. Body and Chassis Accessories- Same specifications as LINE 05 Section E. Electrical Accessories - Same specifications as LINE 05

Section F. Finishing Details - Same specifications as LINE 05 Section G. Installation - Same specifications as LINE 05

LINE 07 Front Bumper Post Puller Option (with auxiliary lights)

Post Puller will be a Bemis-Brawny model PPF195. Install a Post Puller on front of truck in lieu of front bumper. Includes "D-Rings" on front bumper. Operations and maintenance manuals to be furnished with each post puller. This option to include auxiliary headlights with turn signals and master switch in cab. Lights must meet all Federal and State highway lighting requirements FMVSS No. 108. (Needed due to Post Puller obstructing the OEM Chassis lights). If this option is selected, LED "Front" flashers moved to front of extended bumper.

LINE 08 Tool Tray at Platform

Tray for tool storage at the platform

LINE 09 Remote Control Light with Magnetic Base

Go Light or equal (400,000 CP) with magnetic base and remote control. This option will also include two (2) weatherproof 12-volt outlets.

LINE 10 Rear Operator's Platform

Slide out operator's platform at rear of truck from ICC Bumper. Platform to be approximately 24" x 24" and slide under tail shelf when not in use.

LINE 11 Portable Hydraulic Post Puller

Post puller to include set of 8 ft hydraulic hoses, tool couplings, controls, and all operator’s manuals. Fairmont 42237, Stanley PP10, or equal.

LINE 12 Portable Hydraulic Post Driver

Post driver to include set of 8 ft hydraulic hoses, tool couplings, controls, and all operator’s manuals. Model Rhino HPD60 or equal.

LINE 13 Long-Reach Hydraulic Chainsaw

Fairmont or equal 62.5'' Long Reach Chainsaw (Pole Saw) (Requires 5-8 GPM, 1000-2000 PSI) with 14" bar. Include set of 8 ft hydraulic hoses, tool couplings, controls, and all operator’s manuals.

LINE 14 Pistol Grip Hydraulic Chainsaw

Fairmont or equal Pistol Grip Chainsaw With 13'' Cutting Capacity (Requires 4-8 GPM, 1000-2000 PSI)

LINE 15 Hydraulic Impact Wrench/Drill

Fairmont or equal Impact Wrench/Drill 7/16'' QC 400 FT-LBS (Requires 5-8 GPM, 1000-

2000 PSI)

LINE 16 20,000 Lb. Hydraulic Winch/Bumper Package

Braden PD18 or equal Hydraulic Front Winch and Bumper Package. 20,000 LB Planetary, Single-Speed Winch with Tool Box and RH Extended Shaft. Includes emergency stop switch mounted near winch, with indicator light in cab. Winch Controls, Dual Location (In-Cab and Remote Mounted), Air, Single Axis Control Levers (Non-Meterable), Dual Location Air Controllers

LINE 17 Backup Camera System

Backup Camera System to include the following:

7'' Color LCD Monitor with LED Backlighting and Proximity Indicators 2 Inputs with Independent Triggers Heated Infrared Camera with Day/Night Sensor and Audio Mirror/Normal View IP68 Rated Wide Viewing Angle (104 Degrees Horizontal x 78 Degrees Vertical) 20 Meter Cable Assembly Install backup camera monitor on the front windshield in lieu of the rearview mirror.

LINE 18 Other Options Not Listed