Description of the Supplies.docx 2.docx

Description of the Supplies

· Functions to be performed:

· The items identified will be utilized to form and cut leads for through hole components for populating printed wiring boards to assemble circuit card assemblies

· Performance required

· The items identified shall form the component leads in a manner that avoids component damage and provides proper strain relief as defined in J-STD-001

· Essential physical characteristics

· The equipment must be able to be operated utilizing 80 psi air pressure to form and cut the component leads to be installed in the printed wiring boards for the M139 Volcano system to have a lead protrusion that does not exceed the requirements of each respective circuit card assembly.

· End Item Application

· C4ISR Sensors Division Ground Sensors Branch personnel in support of the M139 Volcano system

· Quantity Requested

· 1 each PN: M886-M or Equal (meeting the minimum specs below)

· 1 each PN: M529-189-0.121 or Equal (meeting the minimum specs below)

· 1 each PN: M529S-100-0.125 or Equal (meeting the minimum specs below)

· 2 each PN: M838-M or Equal (meeting the minimum specs below)

· 1 each PN: E807 or Equal (meeting the minimum specs below)

· 1 each PN: E808 or Equal (meeting the minimum specs below)

· 1 each PN: M814-SNAP-IN or Equal (meeting the minimum specs below)

· 1 each MODEL “C” DIE #1 or Equal (meeting the minimum specs below)

· 1 each MODEL “C” DIE #2 or Equal (meeting the minimum specs below)

· 1 each MODEL “Y” DIE or Equal (meeting the minimum specs below)

· 1 each PN: M860-M or Equal (meeting the minimum specs below)

· 1 each PN: M866 or Equal (meeting the minimum specs below)

· Delivery Schedule

· 13 to 15 weeks after receipt of purchase order

· Ship to Address

· 11 Hap Arnold Boulevard, Tobyhanna PA 18466 Building 1C6 Central Receiving

· Minimum Specs/Salient Characteristics for an Equal

· PN: M886-M

· Pneumatic single stroke machine that operates on 80 psi air with foot pedal, a cutting area of 1.875” by 6.5”, and a safety interlock for trim plate presence. Must be able to interface with trim plates that meet the characteristics of M529-189-0.121 and M529S-100-0.125

· PN: M529-189-0.121

· Trim plate that interfaces with the M886-M with 100 holes to cut leads on connectors defined in drawing 9384925 to a length of 0.121” maximum. Rows are 0.1” centers. Leads within rows are on 0.1” centers. There are 70 additional holes to cut M55302/61B10 and M55302/61B20 connectors to a length of 0.121” maximum from the seating plane on the bottom of the connecter bodies. 2 rows of holes on 0.1” between rows. Additional holes to accommodate 16 pin DIP on 0.3” centers and 3 lead TO-5 can on 0.2” diameter bolt circle.

· PN: M529S-100-0.125

· Trim plate that interfaces with the M886-M with 100 holes to cut leads on connectors defined in drawing 9384925 to a length of 0.125” maximum from the bottom of the seating plane of the connector. Rows are on 0.1” centers. Leads within rows are on 0.1” centers.

· PN: M838-M

· Pneumateric single stroke machine with foot pedal, 2” bore, 5/8” stroke cylinder that operates on 80 psi air. Must be able to interface with dies that meet the characteristics of E807, E808, M814-SNAP-IN, MODEL “C” DIE #1, MODEL “C” DIE #2, and MODEL “Y” DIE

· PN: E807

· Dial adjustable die cuts and forms components to 90 degrees to process components with leads up to 0.032” in diameter to be used in conjunction with M838-M pneumatic single stroke machines

· PN: E808

· Dial adjustable die cuts and forms components to 90 degrees to process components with leads from 0.033” to 0.060” in diameter to be used in conjunction with M838-M pneumatic single stroke machines

· PN: M814-SNAP-IN

· Die that interfaces with the M838-M to process 3 lead TO-18 transistors to a 0.2” diameter bolt circle snap-in/stand-off configuration with a 0.125” body to board stand-off height given a 0.062” board thickness, 0.036” +/- 3 mil pcb hole diameters to achieve lead protrusions of no greater than 0.060”

· MODEL “C” DIE #1

· Die that interfaces with the M838-M to process axial components to a horizontal right-angle flush-mount configuration with the following characteristics:

· MODEL “C” DIE #2

· Die that interfaces with the M838-M to process axial components to a horizontal right-angle flush-mount configuration with the following characteristics:

· MODEL “Y” DIE

· Fixed die that interfaces with the M838-M to process TO-18 transistors that are supplied on a nominal 0.1” diameter bolt circle to form the leads to 0.1” x 0.375” pattern with the body centered and leads cut to ensure the lead protrusion does not exceed 0.09”

· PN: M860-M

· Pneumatic 3 in 1 single stroke lead cutting and cutting/forming work center. Must have a foot pedal, control panel with position selector switch and a 0.121” trim plate modified to include a 3 lead TO-5 0.2” bolt circle diameter hole pattern and can accommodate 16 pin DIP IC on 0.3” centers. Rows of leads must be straight and parallel with each other.

· PN: M866

· Fixed die that interfaces with the M860-M to process radial crystal oscillator CR64/U4M000000 to an in-line layover configuration where the inside bend radius is 0.02” and lead protrusion is no greater than 0.09” after being installed in printed circuit board as defined in 9396042 image1.png image2.png image3.png