Clean and flush Grey Water Piping and Sewage Piping.pdf

6-Feb-25

CLEAN AND FLUSH SHIPBOARD GREY WATER PIPING AND

SEWAGE PIPING

This work item describes the requirements for the Contractor to clean and flush vessel’s grey water piping system (work item 1) and clean and flush vessel’s sewage piping system (work item 2).

Project Manager: Mr. James Tepen

Industrial Detachment Supervisor* Office (314) 771-6044 x 2103 Cell (314) 565-8893 *Visits for possible estimates must be scheduled with the Industrial Detachment Supervisor

Dockside Location: CG Schlimme Industrial Facility

100 Arsenal Street Building 17 St. Louis, MO 63118

Location Work Hours: 0700 – 1500 (All work outside of these hours requires advanced approval from the Project Manager)

Vessel: USCGC WYACONDA (WLR 75403) Homeport: Dubuque, IA.

POC: MKC Philip Hanaburgh, or Cutter Representative* (563) 582-1965

*Schedule visits for possible estimates with POC and/or project manager.

Item Start Date: 7 Apr 2025 Item Completion Date: 16 Apr 2025

Note: Work MUST begin on start date unless otherwise coordinated with project manager.

Note: Contractor shall provide tools and equipment to include water hoses and drain camera

WORK ITEM 1: Grey Water Piping, Clean and Flush

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean the grey water piping system.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 75C WLR 4808-1, Rev 2, Piping Diagram

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

OTHER REFERENCES

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, (Interferences). Known interferences include, but are not limited to the following:

Grey water pumps

3.2 Contamination prevention. The Contractor must take all precautions to prevent contamination of personnel and spaces in accordance with all applicable Federal, state, and local regulations.

3.3 Personnel qualification. The Contractor must ensure that personnel accomplishing this work are qualified and experienced in operating the pressurized water system and handling the chemicals. For each operator/cleaning technician, submit documentation of applicable experience and training obtained within the last twelve months along with the Cleaning Plan (see paragraph 3.5.6.2).

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.4 Operational test, initial. Prior to commencement of work, the Contractor must witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a

CFR.

3.5 Piping hydro-jet cleaning. The Contractor must perform the following work:

3.5.1 The Contractor must clean and flush the entire grey water system piping, shown on Coast Guard Drawing 75C WLR 4808-1, Rev 2, Piping Diagram.

3.5.2 Prior to commencing work, coordinate with the Coast Guard Inspector. Determine required down times for affected piping system. Determine the feasibility/need for the piping system to be split to minimize system down time.

3.5.3 With the aid of ship’s force, split the plumbing drain system fore and aft by closing isolation valves in the drainage system. Work on only one section of the plumbing drain system at a time to allow use of toilet and shower facilities in the other section of the system by the ship’s duty section.

3.5.4 Using the referenced Coast Guard drawings as guidance, hydro blast the internal surfaces of all of the plumbing drain piping. Hydro blast pressure must be at least 2500 psig at the discharge nozzle in all piping to ensure removal of all salts and scale from piping internal surfaces.

NOTE

Ship’s force will provide an assistant to the Contractor to show the Contractor the location of clean-out connections within the plumbing drain system.

3.5.4.1 Open each of the clean out connections as required to clean and hydro blast all of the internal piping within the system. Catch any fluid that drains from the clean out connections when it is opened and clean up any spills using bleach to disinfect the spill after cleaning.

3.5.4.2 It may be necessary for the Contractor to install additional clean-out connections to access all portions of the plumbing drain system. If additional clean-out connections are needed, a separate specification item in this specification package must be authorized to install additional clean-out connections.

3.5.4.3 Empty and clean all connected grease traps and dispose of waste in accordance with all Federal laws and regulations.

3.5.4.4 Hydro blast cleaning water may be collected in the ship’s sewage system and disposed of via the ship’s sewage shore tie connections.

3.5.5 Clean until all of the following conditions are met:

· All visible calcium carbonate deposits, solid deposits, grease and build-up are removed from pipe walls.

· Discharge water from the piping being cleaned is free of all visible scale and deposits.

3.5.5.1 Inspect the piping interior using a borescope in the presence of the COR, to verify that all solid deposits visible to the unmagnified eye have been removed. Continue the cleaning process until all visible solid deposits are removed from the pipe walls.

3.5.6 In the event that hydro-blasting alone does not clean piping to required conditions, Contractor must use chemical cleaning methods.

3.5.6.1 Ensure that chemical cleaners do not damage the environment, heat exchanger or the vessel.

3.5.6.2 Submit the written plan for chemical cleaning to the COR for approval 96 hours before work is to commence. The procedure must include products to be used, safety precautions, disposal requirements, sequence of events, etc. Submit a MSDS to the COR for all chemicals proposed for use. Changes to the chemical cleaning plan as written, need to be approved by the COR (and Facilities).

3.5.6.3 Chemical cleaning wastewater disposal. Dispose of all cleaning fluids and debris in accordance with all applicable Federal, state, and local regulations. Remove all unused chemicals from USCG property immediately upon completion of work item. Do not drain any fluids (including fresh water) into any space, bilge, or exterior location.

Sequence of each location that ensures all piping sections will be cleaned and all foreign debris removed.

Flush twice the volume of the system cleaned with water to include 3 repeated pH tests between 6 and 8. The flushing water shall be collected and disposed by the Contractor.

3.6 Pumps and valves. The Contractor must replace system tank valve(s) with temporary spool piece(s). Visually inspect system pumps and valve(s); and submit a CFR. Upon completion of work, reinstall the removed tank valve(s) with new gaskets.

3.7 Gasket renewal. The Contractor must reinstall all removed valves and fittings with new gasket material conforming to applicable referenced drawings.

3.8 Operational test, post repairs. After completion of work, the Contractor must thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition.

Submit a CFR.

3.8.1 Leak test. After all system components are reinstalled, the Contractor must test all disturbed piping for leaks, as follows, and submit a CFR:

Plug all system openings (except the highest) and fill system with water to the point of overflow. Ensure that the water level does not go down (without adding any water) for sufficient time to inspect the entire system (no less than 15 minutes).

Closely monitor the system for leaks. Repair all leaks detected.

Repeat test and inspection until no leaks are detected.

4. NOTES

This section is not applicable to this work item.

WORK ITEM 2: Sewage Piping, Clean and Flush

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean the sewage piping system.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 75C WLR 4808-1, Rev 2, Piping Diagram

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

OTHER REFERENCES

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel component, space, and equipment protection).

3.1.4 Interferences. The Contractor must handle all interferences in accordance with SFLC Std Spec 0000, (Interferences). Known interferences include, but are not limited to the following:

Sewage pumps

Toilets

3.2 Contamination prevention. The Contractor must take all precautions to prevent contamination of personnel and spaces in accordance with all applicable Federal, state, and local regulations.

3.3 Personnel qualification. The Contractor must ensure that personnel accomplishing this work are qualified and experienced in operating the pressurized water system and handling the chemicals. For each operator/cleaning technician, submit documentation of applicable experience and training obtained within the last twelve months along with the Cleaning Plan.

3.4 Operational test - initial. Prior to commencement of work, the Contractor must witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Submit a

CFR.

3.5 Cleaning plan. Submit the written plan for chemical cleaning to the COR for approval 96 hours before work is to commence. The procedure must include products to be used, safety precautions, disposal requirements, sequence of events, etc. Submit a MSDS to the COR for all chemicals proposed for use. Changes to the chemical cleaning plan as written, need to be approved by the COR (and Facilities).

CAUTION

Although the Coast Guard prefers pressurized water as the cleaning fluid, the Contractor may propose chemical cleaning as an alternative, providing that the proposed chemical cleaning agent is environmentally safe, suitable for use in marine sewage piping application, and pre-approved by the COR.

The chemicals used in the cleaning (including cleaning chemicals, neutralizing compounds, and defoaming chemicals) must not cause any significant detrimental effects to the sewage piping system or any other system components Due to the fact that system piping has historically been difficult to clean by pressure washing only, chemical cleaning is usually required to successfully complete the cleaning process.

3.5.1 Procedure requirements. The Contractor must ensure that the procedure includes the following:

Methods of cleaning.

All safety precautions required during cleaning operations.

List of qualified personnel who will operate machinery or handle chemicals (see paragraph

3.3 (Personnel qualification) herein).

Locations in the sewage piping where cleaning will take place, and any additional fittings necessary.

Sequence of each location that ensures all piping sections will be cleaned and all foreign debris removed.

3.5.2 Plan submittal. The Contractor must submit the written plan to the COR for approval at least 48 hours prior to commencing cleaning operations. Changes to the chemical cleaning plan as written, need to be approved by the COR (and local Facilities).

3.6 Clean and flush. The Contractor must clean and flush the entire sewage system piping, shown on Coast Guard Drawing 75C WLR 4808-1, Rev 2, Piping Diagram.

3.6.1 Pumps and valves. Replace system tank valve(s) with temporary spool piece(s) before cleaning. Visually inspect system pumps and valve(s); and submit a CFR. Upon completion of work, reinstall the removed tank valve(s) with new gaskets.

3.6.2 Cleaning. Continue cleaning until all of the following conditions are met:

All visible calcium carbonate deposits, solid deposits and build-up are removed from pipe walls.

Discharge water from the piping being cleaned is free of all visible scale and deposits.

3.6.3 Inspect the piping interior using a borescope in the presence of the COR, to verify that all solid deposits visible to the unmagnified eye have been removed. Continue the cleaning process until all visible solid deposits are removed from the pipe walls.

3.6.4 Flush twice the volume of the system cleaned with water to include 3 repeated pH tests between 6 and 8. The flushing water shall be collected and disposed by the Contractor.

3.7 Waste disposal. The Contractor must dispose of all cleaning fluids and debris in accordance with all applicable Federal, state, and local regulations. Remove all unused chemicals from USCG property immediately upon completion of work item. Do not drain any fluids (including fresh water) into any space, bilge, or exterior location.

3.8 Gasket renewal. The Contractor must reinstall all removed valves and fittings with new gasket material conforming to ASTM D1330.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.9 Operational test – post repairs. After completion of work, the Contractor must thoroughly test, in the presence of the Coast Guard Inspector and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition.

Submit a CFR.

3.9.1 Leak test. After all system components are reinstalled, the Contractor must test all disturbed piping for leaks, as follows, and submit a CFR:

Plug all system openings (except the highest) and fill system with water to the point of overflow. Ensure that the water level does not go down (without adding any water) for sufficient time to inspect the entire system (no less than 15 minutes).

Closely monitor the system for leaks. Repair all leaks detected.

Repeat test and inspection until no leaks are detected.

4. NOTES

This section is not applicable to this work item.

5. SAFETY

5.1 All persons conducting business with or at the Coast Guard Industrial Support Activity (ISA) St. Louis Facility and onboard Coast Guard Cutters while moored at this facility are required to meet all applicable safety requirements including weather conditions set forth by the Coast Guard Industrial Facility and the Army Corps of Engineers.

SEWAGE AND GREY WATER SYSTEM CLEANING

CONTRACTORS

Industrial Production Detachment Saint Louis, MO

CITI Approved Enterprise Phone: (504) 723-0834

2439 Manhattan BLVD STE 505-2 POC: INGRID THIBODEAUX

Harvey LA 70058 EMAIL: ingrid@citiapprovedenterprise.com

Pipe Solutions Phone: (636) 856-8989

210 South Linn Ave. POC:

Wentzville, MO 63385 EMAIL: office@pipesolutions.com

St. Louis Sewer & Drain Cleaning Phone: (314) 830-0867

Mercury Drive POC:

Florissant, MO 63031 EMAIL: service@stlsewercleaning.com

Gateway Sewer and Drain Inc. Phone: (314) 849-7300

11070 Gravois Industrial Court POC:

St. Louis, MO 63128 EMAIL: service@gsd-stl.com

ABBCO Plumbing Phone: (636)925-0800

500 Little Hills Industrial Blvd POC: Craig Beckmann

Saint Charles, MO 63301 EMAIL:

Arrow Drain Phone: (636) 282-1230 PO Box 1183 Fax: (636) 282- 1787 Arnold Missouri 63010 POC: Ron Cornell Email:

Kiesel Co Phone: (314) 351-5500 4801 Flyer Fax: (314) 351-0894 St. Louis Missouri 63116 POC: Mike Guss Email:

Commercial Drain & Sewer Phone: (636)282-1775 PO Box 555 Fax: (636)282-2699 Arnold Missouri 63010 POC: Bob Email:

Odesco Phone: (800)423-1954 100 Washington, South Roxanne Fax: (618)254-9638 Mitchell Illinois 62087 POC: Jim Rhoades

Able Sewer & Pipe Cleaning Phone: (618) 863-8755 121 Chain of Rocks Road Fax: (618) 931-0014 Mitchell Illinois 62087 POC: Berry Metz

ABBCO Plumbing Phone: (636)925-0800

500 Little Hills Industrial Blvd Cell:

Saint Charles, MO 63301 POC: Craig Beckmann