C08.0 Attachment 5 33PB1001- 33PB1012 Boat Information Book.pdf

S9008-HR-BIB-010

0910-LP-110-1154

BOAT INFORMATION BOOK

FOR

33-FOOT PATROL BOAT (PB),

HULLS 33PB1001 THRU 33PB1012

(SAFE BOATS INTERNATIONAL, LLC)

(Contract: HSCG23-06-A-DNQ258)

DISTRIBUTION STATEMENT D: Distribution authorized to DOD and DOD contractors only; to protect crit-ical technology; for date use the approved date of this document. Other U.S. requests shall be referred to NSWCCD - DET Norfolk, CCD Code 236.

WARNING: This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979, as amended (Title 59, U.S.C., App 2401, et seq.). Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of OPNAVINST 5510.161.

DESTRUCTION NOTICE: Destroy by any method that will prevent disclosure of contents or reconstruction of this document.

PUBLISHED BY DIRECTION OF COMMANDER, NAVAL SEA SYSTEMS COMMAND.

*0910-LP-110-1154* 31 JULY 2010

LIST OF EFFECTIVE PAGES

Date of Original page is:

Original......0......31 JULY 2010

Total number of pages in this publication is 278 consisting of the following:

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TITLE

A B C Certification Sheet-1 Certification Sheet-2 Approval and Procurement-1 Approval and Procurement-2 Change Record-1 Change Record-2 Foreword-1 Foreword-2 i ii iii iv v vi vii viii ix x xi xii xiii xiv xv xvi xvii xviii xix xx xxi xxii 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13

1-14 1-15 1-16 1-17 1-18 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 3-19 3-20 3-21 3-22 3-23 3-24 3-25 3-26 3-27 3-28

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Certification Sheet-1

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Approval and Procurement-1

CHANGE RECORD

Change No. Date Title and/or Brief Description Signature of

Validation Officer

Change Record-1

FOREWORD

This Boat Information Book (BIB) is intended to provide general configuration, operational, and mainte-nance information on the 33-Foot Patrol Boat (PB). The BIB is designed for use at the organizational level to support boat crews. It contains guidelines on the safe operation and proper maintenance of the boat. The BIB is arranged in one volume subdivided into the following chapters:

CHAPTER 1 - GENERAL INFORMATION AND SAFETY PRECAUTIONS

CHAPTER 2 - GENERAL ARRANGEMENTS

CHAPTER 3 - SYSTEM FUNCTIONAL DESCRIPTIONS

CHAPTER 4 - OPERATING INSTRUCTIONS

CHAPTER 5 - HULL SPECIFICATIONS AND REPAIR

CHAPTER 6 - MAINTENANCE

CHAPTER 7 - EMERGENCY AND DAMAGE CONTROL

CHAPTER 8 - MISCELLANEOUS

Ships, training activities, supply points, depots, Naval Shipyards, and Supervisors of Shipbuilding are re-quested to arrange for the maximum practical use and evaluation of NAVSEA technical manuals. All er-rors, omissions, discrepancies, and suggestions for improvement to NAVSEA technical manuals shall be reported to Commander, Naval Surface Warfare Center, Port Hueneme Division (Code 310), Port Huen-eme, CA 93043-4307, on NAVSEA Technical Manual Deficiency/Evaluation Report (TMDER), NAVSEA Form 4160/1. All feedback comments shall be thoroughly investigated and originators will be advised of action resulting therefrom. To expedite the TMDER process, activities should submit TMDERs via the Naval Systems Data Support Activity (NSDSA) website. Three copies of NAVSEA 4106/1 are included at the end of this technical manual. Copies of NAVSEA Form 4160/1 may be requisitioned from the De-fense Distribution Depot Susquehanna Pennsylvania, Building 05, 5450 Carlisle Pike, Mechanicsburg, PA 17055-7089, by MILSTRIP requisition.

Foreword-1

TABLE OF CONTENTS

CHAPTER/PARAGRAPH TITLE PAGE

1 GENERAL INFORMATION AND SAFETY PRECAUTIONS.............................................. 1-1

Section I INTRODUCTION ..................................................................................... 1-1 1-1 GENERAL................................................................................................. 1-1 1-2 GENERAL CHARACTERISTICS ........................................................... 1-2 Section II GENERAL DESCRIPTION...................................................................... 1-4 1-3 HULL STRUCTURE FEATURES............................................................ 1-4 1-4 OPERATIONAL SYSTEMS..................................................................... 1-4 1-4.1 PROPULSION SYSTEM.......................................................................... 1-4 1-4.2 FUEL SYSTEM......................................................................................... 1-4 1-4.3 AC GENERATOR SET ............................................................................. 1-4

1-4.4 HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM.... 1-4

1-4.5 BILGE PUMPING, DRAINAGE, AND VENTILATING SYSTEMS..... 1-5

1-4.6 STEERING SYSTEM ............................................................................... 1-5 1-4.7 ELECTRICAL SYSTEMS ........................................................................ 1-5 1-4.7.1 12/24Vdc Electrical Systems ..................................................................... 1-5 1-4.7.2 240/120Vac Electrical System ................................................................... 1-5

1-4.8 COMMUNICATION, NAVIGATION, AND FORCE PROTECTION

(SECURITY) SYSTEMS .......................................................................... 1-5 1-4.9 TRAILER................................................................................................... 1-5 1-4.10 LIFE SAVING EQUIPMENT ................................................................... 1-5 1-5 LABEL PLATES AND MARKINGS ....................................................... 1-5 Section III SUPPORT DATA....................................................................................... 1-6 1-6 TECHNICAL DOCUMENTATION ......................................................... 1-6 1-7 TECHNICAL AUTHORITIES ................................................................. 1-14 1-8 METRIC CONVERSION FACTORS....................................................... 1-15 Section IV SAFETY PRECAUTIONS........................................................................ 1-17 1-9 SAFETY INSTRUCTIONS....................................................................... 1-17

2 GENERAL ARRANGEMENTS............................................................................................... 2-1

2-1 INTRODUCTION ..................................................................................... 2-1 2-2 EXTERIOR ARRANGEMENT ................................................................ 2-1 2-2.1 MAIN DECK............................................................................................. 2-1 2-2.2 ACCESS AND STORAGE ....................................................................... 2-7 2-2.3 HULL......................................................................................................... 2-8 2-2.4 CABIN ....................................................................................................... 2-8 2-2.4.1 Cabin Exterior............................................................................................ 2-8 2-2.4.2 Cabin Interior ............................................................................................. 2-10

3 SYSTEM FUNCTIONAL DESCRIPTIONS............................................................................ 3-1

Section I GENERAL................................................................................................. 3-1 3-1 INTRODUCTION ..................................................................................... 3-1 Section II PROPULSION SYSTEM.......................................................................... 3-2 3-2 GENERAL................................................................................................. 3-2 3-3 PROPULSION ENGINES......................................................................... 3-2

3-3.1 ENGINE THROTTLE AND SHIFT CONTROLS ................................... 3-3

3-3.2 ENGINE START KEY SWITCH.............................................................. 3-4 3-3.3 PROPULSION CONTROL MODULE..................................................... 3-6 3-3.3.1 PCM Control Functions ............................................................................. 3-6 3-3.3.2 PCM Modes Of Operation ......................................................................... 3-7 3-3.4 PROPULSION ENGINE SENSORS ........................................................ 3-8 i

TABLE OF CONTENTS - Continued

CHAPTER/PARAGRAPH TITLE PAGE

3-3.4.1 Knock Sensor ............................................................................................. 3-8 3-3.4.2 Crankshaft Position Sensor ........................................................................ 3-8 3-3.4.3 Camshaft Position Sensor .......................................................................... 3-8 3-3.4.4 Cylinder Block Temperature Sensor .......................................................... 3-8 3-3.4.5 Manifold Absolute Pressure Sensor........................................................... 3-8 3-3.4.6 Manifold Intake Air Temperature Sensor .................................................. 3-9 3-3.4.7 Supercharger Outlet Temperature Sensor .................................................. 3-9 3-3.4.8 Oil Pressure Sensor .................................................................................... 3-9 3-3.4.9 Pitot Pressure Sensor.................................................................................. 3-9 3-3.4.10 Block Water Pressure Sensor ..................................................................... 3-9 3-3.4.11 Oil Temperature Sensor ............................................................................. 3-9 3-3.4.12 Water-In-Fuel Sensor ................................................................................. 3-9 3-3.4.13 Electronic Throttle Control ........................................................................ 3-9 3-3.4.14 Electronic Shift Control ............................................................................. 3-9 3-3.5 ENGINE TRIM CONTROLS.................................................................... 3-10 3-3.6 ENGINE INSTRUMENTS........................................................................ 3-10 3-3.7 ENGINE ELECTRICAL ........................................................................... 3-11

3-4 PROPULSION ENGINE AIR INDUCTION SYSTEM........................... 3-12

3-5 PROPULSION ENGINE FUEL SYSTEM ............................................... 3-13 Section III FUEL SYSTEM......................................................................................... 3-15 3-6 GENERAL................................................................................................. 3-15 3-6.1 FUEL TANK.............................................................................................. 3-16 3-6.2 FUEL TANK FILL AND VENT............................................................... 3-16 3-6.3 VALVES..................................................................................................... 3-17 3-6.4 FUEL FILTER/WATER SEPARATORS ................................................... 3-17 3-6.5 FUEL SENDING UNIT ............................................................................ 3-17 Section IV AC GENERATOR SET ............................................................................. 3-19 3-7 GENERAL................................................................................................. 3-19 3-7.1 GENERATOR COOLING......................................................................... 3-19 3-7.2 GENERATOR EXHAUST FAN ............................................................... 3-20 Section V BILGE PUMPING, DRAINAGE, AND VENTILATING SYSTEMS..... 3-21 3-8 GENERAL................................................................................................. 3-21 3-8.1 ELECTRIC BILGE PUMP........................................................................ 3-21 Section VI STEERING SYSTEM ............................................................................... 3-22 3-9 GENERAL................................................................................................. 3-22 3-9.1 HELM PUMP ASSEMBLY ...................................................................... 3-24 3-9.2 PRESSURE PUMP.................................................................................... 3-24 3-9.3 STEERING CYLINDER........................................................................... 3-25 3-9.4 TIE BAR .................................................................................................... 3-25 Section VII HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM.... 3-27 3-10 GENERAL................................................................................................. 3-27 3-10.1 AIR CONDITIONER ................................................................................ 3-27 3-10.2 VENTILATION ......................................................................................... 3-28 Section VIII ELECTRICAL SYSTEMS ........................................................................ 3-29 3-11 GENERAL................................................................................................. 3-29 3-11.1 SAFETY PRECAUTIONS........................................................................ 3-29

3-11.2 POWER SOURCE, CONTROL, AND DISTRIBUTION

COMPONENTS ........................................................................................ 3-29 3-11.2.1 Connections................................................................................................ 3-31 3-11.3 DC ELECTRICAL SYSTEM.................................................................... 3-31 ii

CHAPTER/PARAGRAPH TITLE PAGE

3-11.3.1 Batteries ..................................................................................................... 3-31 3-11.3.2 Battery Charger .......................................................................................... 3-32 3-11.3.3 DC Power Distribution .............................................................................. 3-33 3-11.3.4 Alternator ................................................................................................... 3-35 3-11.4 AC POWER............................................................................................... 3-35 3-11.4.1 Shore Power ............................................................................................... 3-36 Section IX COMMUNICATION, NAVIGATION, AND FORCE PROTECTION

(SECURITY) SYSTEMS .......................................................................... 3-37 3-12 GENERAL................................................................................................. 3-37 3-12.1 COMMUNICATION ................................................................................. 3-38 3-12.1.1 VHF Radio System .................................................................................... 3-39 3-12.1.2 UHF Radio System .................................................................................... 3-40 3-12.1.3 Standard Horizon DSC Radio.................................................................... 3-40 3-12.1.4 MICOM 3T SSB Radio ............................................................................. 3-41 3-12.2 NAVIGATION ........................................................................................... 3-41 3-12.2.1 Radar/Chart Plotter System........................................................................ 3-41 3-12.2.2 Global Positioning System......................................................................... 3-42 3-12.2.3 RD-30 Multi-Functional Display............................................................... 3-42 3-12.2.4 PG500 Heading Sensor .............................................................................. 3-43 3-12.2.5 Network Sounder ....................................................................................... 3-43 3-12.2.6 Automatic Identification System (AIS) ..................................................... 3-44 3-12.2.7 Magnetic Compass..................................................................................... 3-44 3-12.3 FORCE PROTECTION (SECURITY) SYSTEM..................................... 3-45 3-12.3.1 Strobe Beacons........................................................................................... 3-46 3-12.3.2 Searchlight ................................................................................................. 3-46 3-12.3.3 Siren/PA ..................................................................................................... 3-46 3-12.3.4 Gun Mount Foundations ............................................................................ 3-46 Section X LIFE SAVING EQUIPMENT ................................................................... 3-47 3-13 GENERAL................................................................................................. 3-47 3-13.1 EPIRB ........................................................................................................ 3-47 3-13.2 FIRE EXTINGUISHERS .......................................................................... 3-47 3-13.3 RING BUOY ............................................................................................. 3-48 3-13.4 BOATHOOK.............................................................................................. 3-48 Section XI TRAILER................................................................................................... 3-49 3-14 GENERAL................................................................................................. 3-49 3-14.1 SURGE BRAKE ASSEMBLY.................................................................. 3-49 3-14.2 BOW STRAP ASSEMBLY....................................................................... 3-50 3-14.3 TRANSOM STRAP ASSEMBLY............................................................. 3-50

4 OPERATING INSTRUCTIONS ............................................................................................... 4-1

Section I GENERAL................................................................................................. 4-1 4-1 INTRODUCTION ..................................................................................... 4-1 4-2 PREOPERATIONAL CHECKLIST.......................................................... 4-1 4-3 FUEL SYSTEM......................................................................................... 4-4 4-3.1 FUEL TANK.............................................................................................. 4-4 4-3.2 FUEL TANK LEVEL ................................................................................ 4-4 4-3.3 FUEL FILLING PROCEDURE ................................................................ 4-5 4-3.4 FUEL TANK PUMPING........................................................................... 4-6 4-3.5 FUEL FILTER/WATER SEPARATOR ..................................................... 4-6 4-3.5.1 Drain The Fuel Filter/Water Separator ...................................................... 4-7 4-3.5.2 Fuel Element Inspection ............................................................................ 4-8 iii

CHAPTER/PARAGRAPH TITLE PAGE

4-4 FLUID LEVELS........................................................................................ 4-8 4-5 BILGE PUMPING SYSTEMS.................................................................. 4-8 4-6 STEERING SYSTEM ............................................................................... 4-8 4-7 ELECTRICAL SYSTEM .......................................................................... 4-9 4-7.1 BATTERIES .............................................................................................. 4-9 4-7.2 LIGHTS ..................................................................................................... 4-9 4-8 COMMUNICATION AND NAVIGATION.............................................. 4-14 4-8.1 VHF RADIOS............................................................................................ 4-14 4-8.1.1 XTL 5000 VHF Radio ............................................................................... 4-14 4-8.1.2 GX5500S VHF Radio ................................................................................ 4-15 4-8.2 XTL 5000 UHF Radio ............................................................................... 4-16 4-8.3 HF SSB TRANSCEIVER.......................................................................... 4-17 4-8.3.1 Reception ................................................................................................... 4-17 4-8.3.2 Transmitting ............................................................................................... 4-18 4-8.4 NAVNET DISPLAY UNIT ....................................................................... 4-18 4-8.4.1 Keypad ....................................................................................................... 4-20 4-8.4.2 Soft Keys.................................................................................................... 4-22 4-8.4.3 ENTER Knob............................................................................................. 4-25 4-8.4.4 Cursor Pad.................................................................................................. 4-25 4-8.4.5 Chart Slot ................................................................................................... 4-25 4-8.4.6 Sirius Satellite Weather Capability ............................................................ 4-26 4-8.4.7 Remote Controller...................................................................................... 4-26 4-8.5 MAGNETIC COMPASS ........................................................................... 4-26

4-9 FORCE PROTECTION (SECURITY) PACKAGE.................................. 4-26

4-9.1 SIREN/PA SYSTEM ................................................................................. 4-26 4-9.2 STROBE BEACON................................................................................... 4-26 4-9.3 SEARCHLIGHT........................................................................................ 4-26 4-9.4 HORN ........................................................................................................ 4-27 4-10 ONBOARD EQUIPMENT........................................................................ 4-27 4-11 LANYARD STOP SWITCH ..................................................................... 4-27 Section II OPERATION ............................................................................................. 4-28 4-12 NORMAL STARTING PROCEDURES................................................... 4-28 4-12.1 ENGINE STARTING ................................................................................ 4-28 4-12.2 VESSELVIEW OPERATION.................................................................... 4-30 4-12.2.1 Turning The VesselView On...................................................................... 4-30 4-12.2.2 Turning The VesselView Off ..................................................................... 4-30 4-12.2.3 VesselView Controls .................................................................................. 4-30 4-12.2.4 VesselView Screen Categories................................................................... 4-31 4-12.2.5 VesselView Menu Panels ........................................................................... 4-36 4-12.2.6 VesselView Status Bar ............................................................................... 4-36 4-12.2.7 Alarms And Warnings................................................................................ 4-36 4-12.3 SMARTCRAFT TACHOMETER DISPLAY............................................ 4-38 4-12.3.1 Displays...................................................................................................... 4-38 4-12.3.2 Controls...................................................................................................... 4-38 4-13 BOAT HANDLING................................................................................... 4-38 4-13.1 CASTING OFF.......................................................................................... 4-38 4-13.2 THROTTLE AND DIRECTIONAL CONTROL ..................................... 4-39 4-13.3 ENGINE TRIM CONTROL...................................................................... 4-41 4-13.4 MOORING ................................................................................................ 4-44 4-13.5 ANCHORING............................................................................................ 4-45 iv

CHAPTER/PARAGRAPH TITLE PAGE

4-13.6 WEIGHING ANCHOR ............................................................................. 4-45 4-14 BILGE AND DECK DRAINING ............................................................. 4-46 4-14.1 ELECTRIC BILGE PUMP OPERATION ................................................ 4-46 4-14.2 HAND-OPERATED BILGE PUMP OPERATION .................................. 4-46 4-14.3 DECK DRAINS......................................................................................... 4-46 4-15 RADIO OPERATION................................................................................ 4-46 4-15.1 XTL 5000 VHF RADIO OPERATION..................................................... 4-46 4-15.1.1 VHF Radio Reception................................................................................ 4-46 4-15.1.2 VHF Radio Transmission........................................................................... 4-47 4-15.2 GX5500S VHF Radio Operation ............................................................... 4-47 4-15.2.1 VHF Radio Reception................................................................................ 4-47 4-15.2.2 VHF Radio Transmission........................................................................... 4-47 4-15.2.3 Transmit Time-Out Timer (TOT)............................................................... 4-48 4-15.2.4 Simplex/Duplex Channel Use.................................................................... 4-48 4-15.2.5 Emergency Channel Use............................................................................ 4-48 4-15.2.6 Calling Another Vessel .............................................................................. 4-48 4-15.2.7 Making Telephone Calls ............................................................................ 4-49 4-15.3 UHF RADIO OPERATION....................................................................... 4-49 4-15.4 HF SSB RADIO OPERATION ................................................................. 4-49 4-16 MAGNETIC COMPASS ........................................................................... 4-49

4-17 CHARTPLOTTER, GPS, AND DEPTH SOUNDER UNIT .................... 4-49

4-17.1 MENU PAGE PROCEDURES.................................................................. 4-49

4-18 FORCE PROTECTION (SECURITY) PACKAGE.................................. 4-51

4-18.1 STROBE BEACON................................................................................... 4-51 4-18.2 SEARCHLIGHT........................................................................................ 4-51 4-18.3 SIREN/PA SYSTEM ................................................................................. 4-51 4-19 ANTENNA INSTALLATION/REMOVAL .............................................. 4-51 4-19.1 INSTALLING THE VHF ANTENNA...................................................... 4-51 4-19.1.1 VHF Antenna Storage................................................................................ 4-51 4-19.2 INSTALLING THE UHF ANTENNA...................................................... 4-52 4-19.2.1 UHF Antenna Storage................................................................................ 4-52 Section III SHUTDOWN PROCEDURES.................................................................. 4-53 4-20 NORMAL SHUTDOWN .......................................................................... 4-53 4-20.1 PROPULSION ENGINE SHUTDOWN................................................... 4-53 4-20.2 FUEL SYSTEM SHUTDOWN................................................................. 4-53 4-20.3 XTL 5000 VHF RADIO SHUTDOWN .................................................... 4-53 4-20.4 GX5500S VHF RADIO SHUTDOWN..................................................... 4-53 4-20.5 XTL 5000 UHF RADIO SHUTDOWN .................................................... 4-53 4-20.6 HF SSB RADIO SHUTDOWN................................................................. 4-53

4-20.7 CHARTPLOTTER, GPS, AND DEPTH FINDER DISPLAY UNIT

SHUTDOWN............................................................................................. 4-54 4-20.8 SIREN/PA SHUTDOWN .......................................................................... 4-54 4-20.9 ELECTRICAL SYSTEM SHUTDOWN .................................................. 4-54 Section IV EMERGENCY UNDERWAY PROCEDURES ........................................ 4-55 4-21 EMERGENCY STEERING ...................................................................... 4-55 4-22 EMERGENCY STOPPING....................................................................... 4-55 4-23 HAND-OPERATED BILGE PUMP.......................................................... 4-55 4-24 ENGINE FAILURE................................................................................... 4-55 4-25 TOWING OPERATIONS.......................................................................... 4-55 4-25.1 TOWING ANOTHER BOAT.................................................................... 4-56 v

CHAPTER/PARAGRAPH TITLE PAGE

4-25.2 BEING TOWED........................................................................................ 4-57 4-26 EMERGENCY VHF RADIO FUNCTIONS............................................. 4-57 4-26.1 SENDING A DSC DISTRESS CALL ...................................................... 4-58

4-26.2 SENDING A DSC DISTRESS CALL WITH NATURE OF DISTRESS. 4-58

4-26.3 CANCEL A DSC DISTRESS CALL........................................................ 4-59 4-26.4 EMERGENCY VOICE TRANSMISSION............................................... 4-59 4-26.5 SENDING A DSC ALL SHIPS CALL ..................................................... 4-60 4-27 FOG SIGNAL OPERATIONS .................................................................. 4-60 4-28 MAN OVERBOARD FUNCTION ........................................................... 4-61 Section V TROUBLESHOOTING............................................................................. 4-63 4-29 INTRODUCTION ..................................................................................... 4-63 4-30 ENGINE FAULT INFORMATION........................................................... 4-83

5 HULL SPECIFICATIONS AND REPAIR................................................................................ 5-1

Section I DESCRIPTION.......................................................................................... 5-1 5-1 HULL CONSTRUCTION......................................................................... 5-1 5-2 PAINTING................................................................................................. 5-1 5-2.1 SURFACE PREPARATION...................................................................... 5-1 5-2.2 PAINT SPECIFICATIONS........................................................................ 5-1 5-3 ALUMINUM HULL MAINTENANCE ................................................... 5-2 5-3.1 WASHING ................................................................................................. 5-2 Section II REPAIR...................................................................................................... 5-3 5-4 HULL REPAIR.......................................................................................... 5-3 5-4.1 ALUMINUM REPAIRS............................................................................ 5-3 5-4.2 FOAM COLLAR....................................................................................... 5-3 5-5 SOIL REMOVAL FROM ALUMINUM................................................... 5-3 5-6 CATHODIC PROTECTION ..................................................................... 5-3

6 MAINTENANCE ...................................................................................................................... 6-1

Section I PLANNED MAINTENANCE................................................................... 6-1 6-1 INTRODUCTION ..................................................................................... 6-1 Section II ROUTINE MAINTENANCE.................................................................... 6-2 6-2 GENERAL................................................................................................. 6-2 6-3 PROPULSION ENGINES......................................................................... 6-2 6-3.1 ENGINE OIL SYSTEM ............................................................................ 6-2 6-3.1.1 Engine Oil Level Check............................................................................. 6-2 6-3.1.2 Adding Engine Lube Oil............................................................................ 6-2 6-3.1.3 Engine Oil Change..................................................................................... 6-3 6-3.1.4 Oil Filter Change........................................................................................ 6-4 6-3.2 GEAR CASE OIL...................................................................................... 6-5 6-3.3 ENGINE FUEL SYSTEM......................................................................... 6-6 6-3.3.1 Fuel Filter Removal and Replacement....................................................... 6-6 6-3.4 PROPELLER ............................................................................................. 6-7 6-3.4.1 Propeller Removal ..................................................................................... 6-7 6-3.4.2 Propeller Installation.................................................................................. 6-7 6-4 STEERING SYSTEM ............................................................................... 6-8 6-4.1 STEERING SYSTEM FILLING............................................................... 6-8 6-4.2 STEERING SYSTEM PURGING............................................................. 6-8 6-4.3 POWER STEERING FILLING................................................................. 6-9 6-5 COMMUNICATIONS............................................................................... 6-9 6-5.1 RADIOS..................................................................................................... 6-9 vi

CHAPTER/PARAGRAPH TITLE PAGE

6-5.1.1 Radio Cleaning........................................................................................... 6-9 6-5.1.2 Radio Inspection ........................................................................................ 6-10 6-6 NAVIGATION ........................................................................................... 6-10 6-6.1 NAVNET DISPLAY UNIT ....................................................................... 6-10 6-6.1.1 NavNet Display Unit Cleaning .................................................................. 6-10 6-6.1.2 NavNet Display Inspection ........................................................................ 6-11 6-6.1.3 NavNet Display LCD Cleaning ................................................................. 6-11 6-6.1.4 NavNet Display Trackball Cleaning .......................................................... 6-11

6-7 FORCE PROTECTION (SECURITY) PACKAGE.................................. 6-12

6-7.1 SIREN/PA SYSTEM ................................................................................. 6-12 6-7.1.1 Siren/PA Control Head Cleaning ............................................................... 6-12 6-7.1.2 Siren/PA Control Head Inspection............................................................. 6-12 6-7.1.3 Siren/PA Speaker Cleaning........................................................................ 6-12 6-7.1.4 Siren/PA Speaker Inspection...................................................................... 6-13 6-7.2 Strobe Beacon ............................................................................................ 6-13 6-7.2.1 Strobe Beacon Bulb Replacement ............................................................. 6-13 6-7.2.2 Strobe Beacon Lens Cleaning.................................................................... 6-15 6-7.2.3 Strobe Beacon Inspection .......................................................................... 6-15 6-8 ADDITIONAL EQUIPMENT................................................................... 6-15 6-8.1 ELECTRICALLY-OPERATED BILGE PUMP ........................................ 6-15 6-8.2 FIRE EXTINGUISHER............................................................................. 6-16 6-8.3 ANCHOR/ANCHOR RODE/ANCHOR LINE......................................... 6-16 6-8.4 FOAM COLLAR....................................................................................... 6-16 6-8.4.1 CLEANING THE COLLAR ..................................................................... 6-16 6-8.4.2 INSPECTING THE COLLAR .................................................................. 6-16 Section III LUBRICATION......................................................................................... 6-17 6-9 GENERAL................................................................................................. 6-17

6-10 ENGINE MOUNTS AND FITTINGS LUBRICATION........................... 6-17

6-11 MISCELLANEOUS .................................................................................. 6-18 Section IV MAJOR EQUIPMENT REPAIR AND REMOVAL................................. 6-19 6-12 GENERAL................................................................................................. 6-19 6-13 ENGINE REMOVAL ................................................................................ 6-19 6-13.1 ENGINE GUARD RELEASE PROCEDURE .......................................... 6-21 6-13.2 ENGINE GUARD REMOVAL PROCEDURE ........................................ 6-21 6-14 PROPELLER ............................................................................................. 6-22 6-14.1 PROPELLER REMOVAL......................................................................... 6-22 6-14.2 PROPELLER INSTALLATION................................................................ 6-22 6-15 ELECTRICAL COMPONENTS............................................................... 6-23

6-15.1 SHORE POWER ISOLATION TRANSFORMER JUMPER

INSTALLATION PROCEDURE .............................................................. 6-23 6-15.2 GENERATOR REMOVAL PROCEDURE............................................... 6-24

6-15.3 GENERATOR SEAWATER PRIMING PROCEDURE............................ 6-25

6-15.4 BATTERY REMOVAL AND REINSTALLATION ................................. 6-26

6-15.5 AIR CONDITIONER REMOVAL PROCEDURE ................................... 6-26

6-15.6 CABIN VENTILATION FAN REMOVAL PROCEDURE...................... 6-27

6-15.7 CABIN VENTILATION FAN INSTALLATION PROCEDURE............. 6-28

6-15.8 TOW REEL AND BRACKET REMOVAL AND INSTALLATION....... 6-28

6-15.9 WINDSHIELD WIPER MOTOR REMOVAL PROCEDURE AND

INSTALLATION ....................................................................................... 6-29 6-16 COMMUNICATION ................................................................................. 6-30 vii

CHAPTER/PARAGRAPH TITLE PAGE

6-16.1 RADAR ARCH ......................................................................................... 6-30 6-16.1.1 Radar Arch And Lowering Procedure ....................................................... 6-30 6-16.1.2 Radar Arch Removal And Installation Procedure ..................................... 6-30 6-16.1.3 Open Radar Antenna Assembly Removal and Replacement..................... 6-31 6-16.2 RD-30 Removal and Replacement Procedure ........................................... 6-32 6-16.3 GPS REMOVAL AND INSTALLATION................................................. 6-32 6-16.3.1 GP-37 Removal Procedure ........................................................................ 6-32 6-16.3.2 GPS Antenna Removal Procedure ............................................................. 6-32 6-16.4 AIS REMOVAL PROCEDURE................................................................ 6-33

6-16.5 PG500 REMOVAL AND REPLACEMENT PROCEDURE.................... 6-33

6-16.6 DFF1 REMOVAL AND REPLACEMENT PROCEDURE ..................... 6-34

6-16.7 XTL-5000 UHF/VHF2 RADIO REMOVAL AND INSTALLATION ..... 6-34

6-16.8 GX5500S DSC VHF1 RADIO REMOVAL AND INSTALLATION....... 6-34

6-16.9 MICOM-3T SSB Radio Removal and Installation.................................... 6-35

6-17 FORCE PROTECTION (SECURITY) PACKAGE.................................. 6-35

6-17.1 LOUD-HAILER REPAIR OR REPLACEMENT..................................... 6-35 6-18 LIGHTING REPLACEMENT .................................................................. 6-35 6-18.1 LOW-LEVEL DECK LIGHT REPLACEMENT...................................... 6-35 6-18.2 CABIN LIGHT REPLACEMENT............................................................ 6-36 6-18.3 FLOODLIGHT BULB REPLACEMENT ................................................ 6-36 6-18.4 FLOODLIGHT ASSEMBLY REPLACEMENT ...................................... 6-37

6-18.5 SEARCHLIGHT BULB REPLACEMENT PROCEDURE ..................... 6-37

6-19 MISCELLANEOUS EQUIPMENT .......................................................... 6-38 6-19.1 WINDOW REPLACEMENT.................................................................... 6-38 6-19.2 NON-SKID REPAIR ................................................................................. 6-39

7 EMERGENCY AND DAMAGE CONTROL........................................................................... 7-1

7-1 INTRODUCTION ..................................................................................... 7-1 7-2 FIREFIGHTING........................................................................................ 7-1 7-2.1 GENERAL................................................................................................. 7-1 7-2.2 PORTABLE FIRE EXTINGUISHERS ..................................................... 7-1

7-2.3 GENERATOR FIRE CONTAINMENT PROCEDURE ........................... 7-1

7-2.4 INSTALLED FIRE SUPPRESSION SYSTEM ........................................ 7-2 7-2.4.1 Automatic System Discharge..................................................................... 7-2 7-2.4.2 System Override......................................................................................... 7-3 7-3 LIFESAVING EQUIPMENT .................................................................... 7-3 7-3.1 BOATHOOK.............................................................................................. 7-3 7-3.2 RING BUOY ............................................................................................. 7-4 7-4 ROUGH WEATHER ................................................................................. 7-4 7-5 DAMAGE CONTROL .............................................................................. 7-4

7-5.1 HULL DAMAGE AND EMERGENCY REPAIRS.................................. 7-4

7-5.2 DEWATERING.......................................................................................... 7-4 7-6 LOSS OF ELECTRICAL POWER ........................................................... 7-4 7-7 LOSS OF ENGINE-DRIVEN ALTERNATOR ........................................ 7-5 7-8 ABANDONING THE BOAT .................................................................... 7-5 7-9 EMERGENCY SIGNALING.................................................................... 7-5 7-9.1 EPIRB MANUAL DEPLOYMENT.......................................................... 7-5

8 MISCELLANEOUS .................................................................................................................. 8-1

Section I HOISTING AND DOCKING.................................................................... 8-1 8-1 INTRODUCTION ..................................................................................... 8-1 viii

CHAPTER/PARAGRAPH TITLE PAGE

8-2 HOISTING................................................................................................. 8-1 8-3 DOCKING BY CRANE............................................................................ 8-4 8-4 LAUNCHING BY TRAILER ................................................................... 8-4 8-5 RECOVERY BY TRAILER...................................................................... 8-5 Section II SHIPPING AND STORAGE .................................................................... 8-7 8-6 SHIPPING.................................................................................................. 8-7 8-7 LAYUP PROCEDURES............................................................................ 8-7 8-8 STORAGE ................................................................................................. 8-7

8-8.1 PRESERVATION FOR SHORT-TERM STORAGE................................. 8-7

8-8.2 PRESERVATION FOR LONG-TERM STORAGE .................................. 8-7

8-8.3 DEPRESERVATION AND REACTIVATION.......................................... 8-8 ix

LIST OF ILLUSTRATIONS

Figure Title Page

1-1 33-Foot Patrol Boat (PB) ................................................................................................... 1-1 2-1 33-Foot Patrol Boat (PB), Profile View (Starboard Side).................................................. 2-3 2-2 33-Foot Patrol Boat (PB), Profile View (Port Side)........................................................... 2-4 2-3 33-Foot Patrol Boat (PB), Exterior Plan View................................................................... 2-5 2-4 33-Foot Patrol Boat (PB), Interior Plan View.................................................................... 2-6 2-5 Main Console ..................................................................................................................... 2-13 2-6 Overhead Console.............................................................................................................. 2-14 3-1 Mercury Verado 300 HP Outboard Engine........................................................................ 3-2 3-2 SmartCraft DTS Engine Control........................................................................................ 3-4 3-3 Engine Key Switches ......................................................................................................... 3-5 3-4 Emergency Stop Switch..................................................................................................... 3-6 3-5 Engine Trim Control .......................................................................................................... 3-10 3-6 SmartCraft VesselView Display......................................................................................... 3-10 3-7 Fuel System Diagram......................................................................................................... 3-15 3-8 Fuel Tank Top Service Center............................................................................................ 3-16 3-9 Fuel Filter/Water Separators .............................................................................................. 3-17 3-10 Fuel Sending Unit Diagram ............................................................................................... 3-18 3-11 AC Generator Set............................................................................................................... 3-19 3-12 Generator Seawater Priming .............................................................................................. 3-20 3-13 Electric Bilge Pump ........................................................................................................... 3-21 3-14 Steering Functional Block Diagram................................................................................... 3-23 3-15 Helm Pump Assembly ....................................................................................................... 3-24 3-16 Pressure Pump.................................................................................................................... 3-24 3-17 Steering Cyclinder ........................................................