BUCKTHORN (WLI 100) DD FQ3 LRW 25R1 SPECIFICATIONS.doc

USCGC BUCKTHORN (WLI 642)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2025

Developed By: Luke R Wassei (Rev-1, 13 November 2024)

TABLE OF CONTENTS

iv

Revisions Record v

Consolidated List of References xi

Consolidated List of Government-furnished Property xii

Consolidated List of Critical Inspection Items xiii

Principal Characteristics - Tender

General Requirements

WORK ITEM 1: Fire Prevention Requirements

WORK ITEM 2: Hull Plating, Side Scan, Ultrasonic Testing

WORK ITEM 3: Hull Plating, Freeboard, Ultrasonic Testing

WORK ITEM 4: U/W Body, Preserve, 100 percent

WORK ITEM 5: Hull Plating Freeboard, Preserve, Partial

WORK ITEM 6: Hull Plating Freeboard, Preserve, 100 Percent

WORK ITEM 7: Appendages, U/W, Leak Test

WORK ITEM 8: Appendages, U/W, Internal, Preserve

WORK ITEM 9: Tanks, MP Fuel Stowage and Overflow, Clean and Inspect

WORK ITEM 10: Tanks, MP Fuel Service, Clean and Inspect

WORK ITEM 11: Tanks, Potable Water, Clean and Inspect

WORK ITEM 12: Tanks, Ballast, Clean and Inspect

WORK ITEM 13: Voids, Accessible, Clean and Inspect

WORK ITEM 14: Propulsion Shafting; Remove, Inspect, and Reinstall

WORK ITEM 15: Propulsion Shafting, Optical or Laser Alignment Check

WORK ITEM 16: Propulsion Shaft Bearings, External, Check Clearances

WORK ITEM 17: Propulsion Shaft Bearings, External, Renew

WORK ITEM 18: Stern Tube Interior Surfaces, Preserve, 100 Percent

WORK ITEM 19: Keel Coolers, Clean, Inspect and Hydro

WORK ITEM 20: Main Diesel Engine, MDE, Exhaust Piping, Commercial Clean

WORK ITEM 21: Ship Service Diesel Generator, SSDG, Exhaust Piping, Commercial Clean

WORK ITEM 22: Boiler Exhaust Stack Uptakes, Commercial Clean

WORK ITEM 23: Vent Ducts, Galley and Pantry Room, All, Commercial Cleaning

WORK ITEM 24: Vent Ducts, Laundry Exhaust, Commercial Cleaning

WORK ITEM 25: Sea Valves and Waster Pieces, Overhaul Or Renew

WORK ITEM 26: Sea Strainers, Duplex, All Sizes, Overhaul

WORK ITEM 27: Compressed Air Receivers and System Valves, All, Clean, Inspect, Hydro and Lift - Tender

WORK ITEM 28: Hull Fittings, Weight Handling Rigging Hardware, Inspect and Test

WORK ITEM 29: Boat Boom, Inspect & Service

WORK ITEM 30: Buoy And Cargo Crane, Inspect And Service

WORK ITEM 31: Grey Water Holding Tanks, Clean and Inspect

WORK ITEM 32: Sewage Holding Tanks, Clean and Inspect

WORK ITEM 33: Grey Water Piping, Clean and Flush

WORK ITEM 34: Cathodic Protection, Zinc Anodes, Renew, WORK ITEM 35: Drydock

WORK ITEM 36: Temporary Services, Provide - Tender

WORK ITEM 37: Sea Trial Performance, Support, Provide

WORK ITEM 38: Lead-Based Paint and Asbestos-Containing Material, Perform Partial Abatement

WORK ITEM 39: Lead-Based Paint and Asbestos-Containing Material, Perform Spot Abatement

WORK ITEM 40: Propulsion Shaft Seals, Mechanical & Inflatable, Overhaul And Renew

WORK ITEM 41: Propeller , Remove, Inspect, and Reinstall

WORK ITEM 42: Propeller, Minor Repairs and Reconditioning, Perform

WORK ITEM 43: Rudder Assembly, Remove, Inspect And Reinstall

WORK ITEM 44: Sewage Piping, Clean and Flush

WORK ITEM 45: Tanks, Grey Water Holding, Preserve, Partial

WORK ITEM 46: Tanks (Sewage Holding), Preserve, Partial

WORK ITEM 47: Tanks (Sewage Vacuum Collection), Preserve, Partial, WORK ITEM 48: Tanks, Ballast, Preserve, Partial

WORK ITEM 49: Tanks, Potable Water, Preserve, Partial, WORK ITEM 50: Rudders, Preserve, 100 Percent

WORK ITEM 51: Lead Dust, Clean

WORK ITEM 52: Spuds, Overhaul

WORK ITEM 53: Independent NACE Inspector (Level 2), Provide

WORK ITEM 54: Cargo Hatch, Repair

WORK ITEM 55: Deck Covering (Interior Wet/Dry), Renew

WORK ITEM 56: Deck Covering (Carpeting), Renew

WORK ITEM 57: Galley Portlight, Replace

WORK ITEM 58: Tenting, Provide

WORK ITEM 59: Towing Bitts, Chocks, and Fairleads, Inspect and Test

WORK ITEM 60: Decks – Exterior (Buoy or Construction Deck), Preserve 100%

WORK ITEM 61: Point of Use Potable Water Filters, Install

WORK ITEM 62: Boiler, Inspect and Repair

WORK ITEM 63: Fathometer Transducer, Renew – Tender

Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

Consolidated List of References The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Coast Guard Drawing 642-WAGL 4823-001, Rev C, Sea Chests Coast Guard Drawing 180-TE 1205-1, Rev-; Zinc Hull Protectors Coast Guard Drawing 180-TE 4823-001, Rev A, Sea Chest and Sea Water Dets Coast Guard Drawing 642 WAGL 0103-3, Rev I, Arrangement of Decks Coast Guard Drawing 642 WAGL 0103-4, Rev F, Booklet Of General Plans Coast Guard Drawing 642 WAGL 0103-4, Rev F, Booklet of Plans Coast Guard Drawing 642 WAGL 0103-4, Rev F, Booklets of General Plans Coast Guard Drawing 642 WAGL 0700-001, Rev D, Docking Plan Coast Guard Drawing 642 WAGL 103-1, Rev J, Outboard Profile Coast Guard Drawing 642 WAGL 1101-001, Rev L, Shell Expansion Coast Guard Drawing 642 WAGL 1101-1, Rev L, Shell Expansion Coast Guard Drawing 642 WAGL 1103-002, Rev C, Skeg Coast Guard Drawing 642 WAGL 1105-001, Rev F, Main WT and OT Bulkheads Coast Guard Drawing 642 WAGL 2200-001, Rev D, Steering Gear Arrgt & Dets Coast Guard Drawing 642 WAGL 2200-002, Rev E, Rudders & Stocks Coast Guard Drawing 642 WAGL 2602-001, Rev H, Spud and Spudwell Coast Guard Drawing 642 WAGL 2901-001, Rev A, Hydrostatic Curves Coast Guard Drawing 642 WAGL 3801-001, Rev D, Eng Rm Vent & Exh Piping Coast Guard Drawing 642 WAGL 3801-003, Rev G, Duct Work Details Coast Guard Drawing 642 WAGL 3801-007, Rev -, Exhaust System Mods Incid 80 KW SSDG Coast Guard Drawing 642 WAGL 4000-001, Rev D, Machinery Arrangement Coast Guard Drawing 642 WAGL 4103-001, Rev E, Engine Cooling System Coast Guard Drawing 642 WAGL 4301-001, Rev D, Shafting & Bearings Coast Guard Drawing 642 WAGL 4301-001, Rev F, Shafting & Bearings Coast Guard Drawing 642 WAGL 4301-002, Propulsion Shaft Alignment Coast Guard Drawing 642 WAGL 4301-002, Rev-, Propulsion Shaft Alignment Coast Guard Drawing 642 WAGL 4301-003, Rev A, Shafting & Bearings Coast Guard Drawing 642 WAGL 4301-003, Rev A, Shafting & Bearings Coast Guard Drawing 642 WAGL 4901-001, REV F, COMPRESSED AIR SYSTEM Coast Guard Drawing 642 WAGL 500-001 Rev B, Lines Coast Guard Drawing 642 WAGL 700-001, Rev D, Docking Plan (642) Coast Guard Drawing 642 WAGL 700-1, Rev E, Docking Plan Coast Guard Drawing 642 WAGL_3801-1, Rev D, Engine Room Vent & Exhaust Piping Coast Guard Drawing 642 WAGL_3801-2, Rev G, Heating, Vent & A/C Coast Guard Drawing 642 WAGL_3801-3, Rev G, Duct Work Details Coast Guard Drawing 642 WAGL_3801-4, Rev -, Engine Room Vent System Upgrade, Vent Arrangement, & Details Coast Guard Drawing 642 WAGL_3801-6, Rev -, Ventilation Mods Coast Guard Drawing 642-WAG 3601-002, Rev - Sewage Vacuum/Gray Water Piping (Mods) Coast Guard Drawing 642-WAGL 4400-1, Rev A, Propellers 44-Inches Diam by 37-Inch Pitch 3 Bld Rh & Lh Coast Guard Drawing 642-WAGL 4400-2, Rev -, Wrench Propeller Fairwater Nut Coast Guard Drawing 642-WAGL 4400-3, Rev -, Lock Washer Propeller Fairwater Shaft Coast Guard Drawing 642-WAGL 4400-4, Rev -, Propeller Fairwater Nut Coast Guard Drawing 642-WAGL 103-04, Rev F, Booklet of Plans Coast Guard Drawing 642-WAGL 103-4, Rev F, Booklet of Plans

COAST GUARD DRAWING 642-WAGL 103-4, REV F, BOOKLET OF PLANS

Coast Guard Drawing 642-WAGL 103-7, Rev -, Crew Head, Laundry & Ships Off Arr & Dets Coast Guard Drawing 642-WAGL 1106-1, Rev G, Main Deck Coast Guard Drawing 642-WAGL 1107-1, Rev I, House on Main Deck Coast Guard Drawing 642-WAGL 1602-2, Rev B, Main Deck Hatches Coast Guard Drawing 642-WAGL 380-2, Piping & Electric Mods for New Heating Boilers Coast Guard Drawing 642-WAGL 4823-001, Rev C, Sea Chests Coast Guard Drawing 642-WAGL 8201-1, Rev -, Boat Davit and Details Coast Guard Drawing 642-WAGL-101-1, Rev C, Profile & General Arrangement Coast Guard Drawing 642-WAGL-101-1, Rev C, PROFILE & GENERAL ARRGT Coast Guard Drawing 642-WAGL-103-4, Rev F, Booklet Of General Plans Coast Guard Drawing 642-WAGL-4804-2, POTABLE WATER/MISC PIPING MODS Coast Guard Drawing 642-WAGL-4804-3, POTABLE WATER MODS & MISC PIPING MOD INCID SSDG MOD Coast Guard Drawing FL 1204-3, Rev A, Welded Padeyes & Links Coast Guard Drawing FL 6713-201, Rev B, CRP-V850 Transducer (B-14) Adapter Assembly Coast Guard Drawing FL-533-002, Rev A, POINT OF USE WATER FILTER INSTALL Coast Guard Fleet Drawing FL 2602-10, Rev R, Spud Arrangements and Details Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual Coast Guard Technical Publication (TP) 1843, SWBS 583-A, Boat Hoist and Crane Winches Coast Guard Technical Publication (TP) 3370, SWBS 589, Feb 1993, Hydraulic Crane - Model TB 16-40 Coast Guard Technical Publication (TP) 4914, Oct 2008, FSE Shaft Seal – Second Generation Fire Prevention and Response Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2022, Install New Deck Covering Systems Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Requirements for Welding and Allied Processes Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2022, Clean Shipboard Ventilation Systems Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Preserve Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2022, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary Hull Accesses

OTHER REFERENCES

American Bureau of Shipping (ABS) 2, Rule Requirements for Survey After Construction, 2014, Part 7, Appendix Section 10, Guide for Bronze and Stainless Steel Propeller Castings American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2020, Recommended Practice for Personal Qualification and Certification in Nondestructive Testing American Society for Testing and Materials (ASTM) International F1508, 2016, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and Welding End ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D3951, Reapproved 2010, Standard Practice for Commercial Packaging ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An) ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component Adhesives (AN) ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual Code of Federal Regulations (CFR) Title 29, Part 1910, Occupational Safety and Health Standards Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment Code of Federal Regulations (CFR) Title 29, Part 1915, 2022, Occupational Safety and Health Standards for Shipyard Employment Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment Code of Federal Regulations (CFR) Title 40, Protection of the Environment Commercial Item Description (CID) A-A-52624, Nov 2008, Antifreeze, Multi Engine Type, Ethylene Glycol (For Caterpillar applications, use CAT Extended Life Pre-Mix coolant.)

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-Petrolatum Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections Fernstrum Gridcooler Installation and Maintenance Manual, 2013, Form 175 International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing Tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50 m, Inclusive International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2019 Edition, Pressure Testing Of Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2018 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2019 Edition, Bronze Gate, Globe, Angle and Check Valves MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-PRF-16173, 2006, Corrosive Preventive Compound, Solvent Cutback, Cold Application MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application MIL-PRF-24647, Jan 2018, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-PRF-900, Mar 1991, Rubber Gasket Material, 45 Durometer Hardness.

MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-167-1, Nov 2005, Mechanical Vibrations of Shipboard Equipment (Type I - Environmental and Type II - Internally Excited) Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-PRO-160, Nov 2011, Chapter 16, Cofferdams NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C-6183B, 2019, Cork and Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2020 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2022, Install New Deck Covering Systems The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power-Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), Power Tool Cleaning) The Society for Protective Coatings (SSPC), Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning The Society for Protective Coatings SSPC-SP 10/NACE No.2, Near-White Blast Cleaning Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

($/Unit)

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter

Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Principal Characteristics - Tender 100’ WLI (Buckthorn), Inland Buoy Tender

Physical

Hull

Machinery

Tank Capacities

Fuel tanks

Fresh water tanks

Lube oil

00000_0824_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121) General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

Coast Guard Drawings None Coast Guard Publications Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures Other References Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in the Fire Protection and Response work item, with the Contractor’s bid.

note NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents. Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken. Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

· ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

· ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm. For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet; for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

· SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

· SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B-Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY-130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B-Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Weldox 900 are considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is _________.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.

3.7.1 None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

| DP - Surface |

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

Abrasive Manufacturer:

Abrasive Sieve Size:

Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Place Surface Profile

Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings:

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

Abrasive Manufacturer:

Abrasive Sieve Size:

Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):

Mean Reading (mils)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.

*BASE METAL READING (BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

Location (Frame Reference):

Avg.

Location (Frame Reference):

Avg.

Location (Frame Reference):

Avg.

4.2 Tank and Void Assessment form.

55500_ACC_0323_IBCT

WORK ITEM 1: Fire Prevention Requirements

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to minimize shipboard fire risk and to clarify the Contractors’ role in fire prevention and response.

Note This work item is not separately priced. Factor fire prevention and response costs into bid of affected work items.

1.2 Government-furnished property.

None.

2. REFERENCES

Coast Guard Drawings None Coast Guard Publications Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response Other References None

3. REQUIREMENTS

3.1 Fire Plan. The Contractor must develop and implement a written fire plan in accordance SFLC Std Spec 5550. The Contractors Fire Plan must address Fire Protection and Response specifics as required in this Work Item.

3.1.1 The availability’s specific Fire Plan must always address the following:

· material condition and fire protection boundary obstruction mitigations

· inoperable fittings log

· fire alarms

· firefighting equipment disposition

3.1.2 The Fire Plan must also address the following:

· fire protection system status

· communication links

· temporary services

· power disconnects

· fire prevention and safety inspections

3.2 Fire Prevention Responsible Party. The Contractor must appoint a Fire Prevention Responsible Party (FPRP) who acts as the Contractor’s Responsible Person for fire prevention concerns during the entire availability.

3.3 Fire Prevention and Response Conference. The Contractor must participate in the Fire Prevention and Response Conference as required in Std Spec 5550, paragraph 3.12. The participants must address the contents of SFLC Std Spec 5550, paragraph 3.12.1, as applicable.

3.4 Fire Responsibility Familiarization Tour and Initial Inspection. The Contractor must participate in the Fire Responsibility Familiarization Tour and Initial Inspection as required in Std Spec 5550, paragraphs 3.12.2 through 3.12.4.

3.5 Material Condition and Fire Protection Boundary Obstruction Mitigation Requirements. The Contractor must conform to all material condition and fire protection boundary obstruction mitigation requirements detailed in SFLC Std Spec 5550, paragraph 3.2.

3.6 Inoperable Fittings Log Requirements. The Contractor must conform to all inoperable fittings log requirements detailed in SFLC Std Spec 5550, paragraph 3.3.

3.6.1 The Contractor must maintain an Inoperable Fittings log. The logs must contain the same information as a Damage Control Closure Log found in Appendix A of SFLC Std Spec 5550. The log must remain at the access point of the vessel available for inspection or use by authorized personnel, i.e., casualty response. Deliver all logs to the CG when requested and at the end of the availability.

3.7 Fire Prevention Service Particulars. The Contractor must conform to the below listed fire prevention service requirements, in accordance with SFLC Std Spec 5550.

TABLE 1 – Fire Prevention Service Selection

*Each sub-paragraph number relates directly to the identical sub-paragraph number in SFLC Std Spec 5550.