B562 Exterior Door Replacement-spec PDF.pdf

B 562 Exterior Door Replacement Project April 5, 2021

SPECIFICATIONS

DIVISION 8

DOORS AND DOOR HARDWARE

June 8, 2021

PART 1 – GENERAL

1.1 SUMMARY

A. This Section includes the following:

1. Commercial door and hardware.

2. Cylinders for doors.

3. NOTE:

Provide design, structural engineering and custom fabrication for door portal system and supply of all components, materials and products based on a single manufacturer of sole responsibility. Provision of products from numerous sources for site assembly without single source design and supply responsibility in not acceptable.

Use a single source manufacturer with sole responsibility for providing design, structural engineering, and custom fabrication for metal and aluminum doors portal systems and for supplying components, materials, and products. Do not use products provided from numerous sources for assembly at the site.

1.2 SUBMITTALS

A. Product Data: For each product indicated.

B. Shop Drawings: for each product indicated.

C. Samples: For each exposed finish.

D. Door Hardware Schedule: Organized into door hardware sets indicating type, style, function, size, label, hand, manufacturer, fasteners, location, and finish of each door hardware item.

E. Keying Schedule: Detail Government's final keying instructions for locks.

F. Product certificates

1.3 WORK COVERED

A. Before work is started, arrange with the contracting officer a sequence of procedure, means of access, space for storage of materials and equipment, and use of the building and premises.

1.4 REFERENCES

A. The publications listed below, current as of the date of this solicitation, form a part of this specification to the extent referenced. The publications are referred to in the text by basic designation only.

1. AAMA 701/702 combined Voluntary specification for Pile Weatherstrip and Replaceable Fenestration Wetherseals

2. ASTM D 2000 Standard Classifications for Rubber products in

Automotive Applications

3. ASTM E 283 - Air Leakage Test

4. ASTM E 1408, E 90, E 413 Standard Test Method for Laboratory

Measurement of the Sound Transmission Loss of Door panels and Door Systems

5. BHMA A 156 BHMA Standards

6. ASTM B 221

6. NFPA 80 Fire Doors and Windows

10. NFPA 252 Fire Tests of Door Assemblies

11. SDI 107 Hardware on Steel Doors (Reinforcement Application)

12. UL 305 Panic Hardware

13. UL 437 High-Security Grade

14. See statement of work for additional references

1.5 ADMINISTRATIVE REQUIREMENTS

A. Contractor shall conduct a meeting before ordering and before installation begins to verify the project requirements. Substrate conditions, manufacturer’s installation instructions and warranty requirements.

B. Within 15 days of the contract award date contractor shall submit the following minimum items for review and approval by the contracting officer:

1. List of all product installations.

2. Sample Warranty

3. Finish color samples

4. Full Manufacturers catalog cuts

5. Wind, Deflection, condensation resistance, thermal transmittance and structural requirements in accordance with ASTM 501, F1642/F1642M, E331, and AMMA 1503.

1.6 SUBMITTALS

A. Government approval is required for submittals with a “G” designation:;

submittals not having a “G” desigination are for information only. When using a designation following the “G” designation identifies the office that will review the submittal for the government. Submit as a minimum the following:

SD-01 Bid document Submittal Sample warranty; G List of Products installation; G Manufacturers Cut sheet all doors and hardware submittal; G

SD-02 Full Preconstruction Submittal Actual warranty; G List of Products installation; G Full Manufacturers Cut sheet all doors and hardware submittal; G

SD-03 Shop Drawings Shop Drawings; G Fabrication Drawings; G

SD-04 Product Data Full Manufacturers catalog data; G Finishes; G

SD-05 Samples Finish and color samples; G

SD-Test reports Certified test reports; G (Deflection, air infiltration, leak, water infiltration, condensation resistance, thermal transmittance

SD-07 Manufacturer’s Instructions Manufacturer’s instructions; G

SD-08 Closeout Submittals Manufacturers product warranty (in a 3 ring binder);

B. Source Limitations: Obtain electrified door hardware from same manufacturer as mechanical door hardware, unless otherwise indicated.

C. Keying Conference

1.7 QUALITY CONTROL

A. Supplier Qualifications: Person who is or employs a qualified DHI Architectural Hardware Consultant. Provide documentation of the installer’s experience who has specialized in the installation of work similar to that for this project and who is acceptable to the products’ manufacturers.

B. Source Limitations: Obtain electrified door hardware from same manufacturer as mechanical door hardware, unless otherwise indicated.

C. Keying Conference: Conduct conference at Project site. Incorporate keying conference decisions into final keying schedule.

D. Preinstallation Conference: Conduct conference at Project site.

E. Keys: Deliver keys to Contracting Officer’s Technical Representative (COTR) by registered mail or in person.

F. Templates: Obtain and distribute templates for doors, frames, and other work specified to be factory prepared for installing door hardware.

G. Standards: Comply with BHMA A156 series standards, Grade 1, unless Grade 2 is indicated.

H. Certified Products: Provide door hardware that is listed in BHMA directory of certified products.

I. Ensure the manufacturer(s) meet the requirements specified in these documents.

J. Ensure the manufacturer is capable of providing field service representation during all phases of construction and approving acceptance of installers and approving application methods.

1.8 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components of door hardware that fail in materials or workmanship within warranty period.

1. Warranty Period for Electromagnetic Locks: Five-years from date of final acceptance.

2. Warranty Period for Manual Closers:10 years from date of final acceptance

3. Warranty Period for Manual Glass: 10 years from date of final acceptance, and agreeing to replace components that fail within 2 years

1.9 DELIVERY, STORAGE AND HANDLING

Deliver doors, frames, and accessories undamaged and with spreaders securely fastened to the bottom of each welded frame.] Store doors and frames on platforms under cover in clean, dry, ventilated, and accessible locations, with 1/4 inch airspace between doors. Remove damp or wet packaging immediately and wipe affected surfaces dry. Replace damaged materials with new.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Basis-of-Design Product: Product named for each door and hardware item indicated in Door Hardware Sets establishes the basis of design. Provide either the named product or a comparable product by one of the manufacturers specified for each type of hardware item. Exception, all locks and locksets are to be manufactured by Best Lock Corporation with A2 system or approved equal and “Best compatible”.

2.2 DOORS

A. Provide metal and aluminum w/ glass entrance doors and glazing, hardware and components

B. Contractor shall furnish, supply and install nine (9) new entrance/exit swing doors, material, hardware, mechanical components and appurtenances associated with the door to bring these nine (9) exterior doors up to all current applicable codes for compliance meeting all regulations. Replace with new exterior metal and or aluminum doors and new frames (see schedule), tempered and laminated double pane full glass, header, sidelites and transom glass, casings, stops, locking mechanism, electrical, automatic closures, all door hardware, new thresholds, glazing complying with ASTM, UV protection, weather stripping and sealants and gasketed.

C. Provide extra heavy duty galvanized commercial hollow metal steel meeting A

301 steel requirements w/filled core.

D. Provide extra heavy commercial construction T-6 aluminum alloy baked on aluminum w/filled core

E. Tempered and laminated glass shall be fire rated, double panes at ¼ inch thick each and filled with Argon gas between panes.

F. Meet energy requirements including Solar Heat Gain Coefficient (SHGC) and U-factor. with a thermal transmittance U value of 0.54 BTU/hr/sf/deg. F and a condensation resistance factor test (minimum 53) in accordance with AAMA 1503

G. Glass shall be in accordance with UFC 4-010-01 including standards 10 & 12 or latest.

H. ASTM B221, 6063-TS alloy and tempered. Provide minimum door stile and rail face dimensions for all doors as follow:

1. 5 inch - Vertical Stiles

2. 5 inch - Top rail

3. 10 inch – Bottom rail

I. Metal doors shall meet:

- Face sheets shall be 23 gauge minimum

- Edges shall be 16 gauge minimum w/ 7 gauge reinforcing

- Frames shall be 14 gauge minimum w/ 7 gauge reinforcing

J. Aluminum doors shall meet:

- Edges shall be 18 gauge minimum

- Frames shall be 16 gauge minimum

K. Provide flush front doors and frame

2.3 DOOR HARDWARE

A. Scheduled Door Hardware: Provide door hardware according to Door Hardware Sets at the end of Part 3. Manufacturers' names are abbreviated.

B. Provide manufacturer as specified herein or DOD approved equal for all hardware and equipment.

C. Factory, prefinished heavy duty traffic extruded Aluminum threshold one piece per opening, with ribbed surface set in full bed of sealant Before installing doors seal top and bottom edges of doors with approved water-resistant sealer. Seal cuts made on the job immediately after cutting using approved water-resistant sealer. Fit, trim, and hang doors with a 1/16 inch minimum, 1/8 inch maximum clearance at sides and top, and a 3/16 inch minimum, 1/4 inch maximum clearance over thresholds. Provide 3/8 inch minimum, 7/16 inch maximum clearance at bottom where no threshold occurs. Bevel edges of doors at the rate of 1/8 inch in 2 inch. Door warp must not exceed 1/4 inch when measured in accordance with ANSI/WDMA I.S.1A.

Factory pre-assembled door and door frames with mitered fully welded ground smooth shall be delivered to the job site. Provide fabrication drawings for doors and frames. Conceal welds on aluminum members in accordance with AWS recommendations or methods approved by the manufacturer.

D. Provide anchors to secure the door and door frame to adjoining construction.

Provide steel anchors, zinc-coated not lighter than 18 gauge. A25 or A24 anchor types. than 7.5 feet in height, provide one additional anchor for each jamb for each additional 2.5 feet or fraction thereof. Masonry anchors of corrugated or perforated steel straps or 3/16 inch diameter steel wire, adjustable or T-shaped.

E. Frames to be fastened at 16” o. c. spacing per jamb.

F. Door/frame structure shall comply with ASTM F1642/F1642M .

G. Doors shall comply with SDI-100 Grade III extra heavy duty

H. Wind load (resistance) in accordance with AAMA 501

I. Deflection in accordance with ASTM F1642/F1642M

J. Seismic in accordance with section 1613 of the IBC, ICC

K. Dead and live loads in accordance with ASCE 7

L. Thermal loads and movement: Ambient Temperature range: 120 deg. F, material surfaces range 180 deg. F

M. Impact protection in accordance with ASTM E1886

N. Test doors in accordance with SDI/DOOR A 250.8 and meet the requirements for level A, physical performance level A

O. All doors shall pass a water leak test and infiltration in accordance with ASTM E331 and ASTM E1105 at a static pressure of 8 psf and air infiltration test in accordance with ASTM E783 and u-value test in accordance with AAMA 1503 prior to substantial completion and prior to payment for materials and labor. Provide no later than 14 days after completion of the pressure test the original bound report and a discussion of the results. Submit the Air Leakage Test Report as described in paragraph AIR LEAKAGE TEST REPORT. Submit a diagnostic test report as described in paragraph LOCATING

LEAKS BY DIAGNOSTIC TESTING. The diagnostic test report is to include the Thermographic Investigation Report and the Fog Test Report (if Performed) Said cost shall be included in the pricing of the unit and any retest required shall also be included in the pricing of the unit.

P. Provide rigid polystyrene foam board ASTM C578, type I or II, insulated steel doors and frames in accordance with SDI/DOOR 113. Polystyrene or polyurethane foam insulated core filled, oxygen index of not less than 22 percent per ASTM D2863

2.4 SEALANTS, GLAZING, and WEATHERSTRIPPING

A. Provide either ethylene propylene diene monomer (EPDM) elastomeric extrusions or thermoplastic elastomer glazing gaskets. Structural silicone sealant is required. Provide exterior glazing stop with EPDM glazing gaskets reinforced with non-stretchable cord, Internal Sealants: Provide sealants that according with AAMA 800 and per the manufacturer confirming it will remain permanently elastic, tacky, non-drying, non-migrating, and weather tight.

B. Glazing shall meet UFC 4-010-01 (3-11.1) and shall be adhered to its support frame using structural sealant.

C. Provide sealant that is in accordance with the manufacturer’s requirements.

D. Provide continuous Backer Rod & silicone sealant interior and exterior.

E. Fire rated glazing - color to match frame color (interior and exterior material shall be used).

F. Glazed walls to be constructed around door portals.

G. Glazed shall meet AAMA 1503 and UFC 4-010-10

H. Provide major portions of the door members at 0.125 inches nominal in thickness and glazing molding at 0,050 inches thick or as required by dynamic analysis.

I. Provide door weatherstripping on all doors consisting of a thermoplastic elastomer weatherstriping on a tubular shape with semi-rigid polymeric backing.

J. Provide sill sweep strips: provide an EPDM blade gasket sweep strip in an aluminum extrusion applied to the interior exposed surface of the bottom rail with concealed SS fasteners (as required to meet performance testing).

G. Weatherseals to meet AAMA 701/702

2.5 DOOR GASKETING AND THRESHOLDS

A. Door Gasketing: Provide continuous weather-strip gasketing on exterior doors.

Provide noncorrosive fasteners for exterior applications and elsewhere as indicated.

Furnish and install new brushless weather-strip seals (both vertical Jambs and bottom) w/ smoke & seal gaskets consisting of a thermoplastic elastomer weatherstripping on a tubular shape with semi-ridgid polymeric backing.

1. Manufacturers:

a. Gasketing:

1) Hager Companies (HAG).

2) National Guard Products, Inc. (NGP).

3) Pemko Manufacturing Co., Inc. (PEM).

b. Door Bottoms:

1) Hager Companies (HAG).

2) National Guard Products, Inc. (NGP).

3) Pemko Manufacturing Co., Inc. (PEM).

2. Air Leakage: Not to exceed 0.50 cfm per foot (0.000774 cu. m/s per m) of crack length for gasketing other than for smoke control, as tested according to ASTM E 283.

3. Gasketing Materials: Comply with ASTM D 2000 and AAMA 701/702.

B. Thresholds: Of type scheduled or indicated.

1. Manufacturers:

a. Hager Companies (HAG).

b. National Guard Products, Inc. (NGP).

c. Pemko Manufacturing Co., Inc. (PEM).

2.6 FINISHES

A. Before fabrication, clean the units and give them a AA-M-10-C22-A44 dark bronze color, anodized finish in accordance with the requirements of the AA DAF45. The finish thickness is A44, 0.7 mil or greater.

B. All new doors and frames shall receive factory grade sprayed applied finish.

Interior and exterior finishes primer and polyester based top coat finish, color shall be dark bronze Anodized and shall meet the warranty requirements herein.

Contractor shall submit and the DOD will review/verify/confirm/selected color of door prior to ordering.

2.7 FASTENERS

A. Provide stainless steel fasteners.

B. Use non-corrosive and compatible fasteners. With components being fastened. Do not use exposed fasteners, except where unavoidable for application of hardware.

C. In areas where fasteners are not exposed, use non-magnetic stainless steel or other material warranted by the manufacturer.

D. For exposed locations, provide countersunk Philips head screws when items with a matching finish are fastened. For concealed locations, provide the manufacturer’s standard fasteners.

E. Provide stainless steel washers and nuts that have been designed with a means to prevent disengagement, do not deform fasteners.

F. When steel anchors are used, provide insulation between steel material and aluminum material in order to prevent galvanic action.

G. Provide manufacturer’s standard formed or fabricated assemblies, steel or aluminum, of shape, plates, bars or tubes. Shop-coat steel assemblies after fabrication with an alkyd zinc chromate primer complying with FS TT-P-645

2.8 PIVOTS AND HINGES

A. Manufacturers:

1. Hinges:

a. Baldwin Hardware Corporation (BH).

b. Hager Companies (HAG).

c. ASSA ABLOY. (AB).

d. Stanley Commercial Hardware; Div. of The Stanley Works (STH).

B. General: Provide only template-produced units.

C. Hinge Base Metal: Unless otherwise indicated, provide the following:

1. Exterior & Interior Hinges: Stainless steel, with stainless-steel pin.

D. Non-removable Pins: Provide set screw in hinge barrel that prevents removal of pin while door is closed; for out swinging exterior doors.

E. Provide power transfer hinges as required to accommodate existing wiring

F. Screws: Phillips flat-head screws; screw heads finished to match surface of hinges.

1. Metal Doors and Frames: Machine screws (drilled and tapped holes).

2. The contractor shall install Aluminum stainless steel hardware and screws/fasteners. Contractor shall provide any and all fasteners to secure the doors in accordance with the doors manufacturers requirements. All hardware, screws, fasteners shall be dark bronze in color Anodized.

Conforming to AA-M12C22A and AAMA 611

G. Mortise butt hinges shall be heavy duty industrial type (dark bronze), 4 ½” X 4 ½” full mortise; three (3) hinges with five (5) Knuckle ball bearing type aluminum stainless steel continuous hinge w/ SS pins and set screws, machine screws, dark bronze to match surface of hinges.

2.9 MECHANICAL LOCKS AND LATCHES

1. Best Lock Corporation (BLC).

2. Hager Companies (HAG).

3. Baldwin Hardware Corporation (BH).

B. Bored Lockset Design: As scheduled.

C. Dummy Trim: Match lever lock trim and escutcheons.

2.10 EXIT DEVICES

1. Precision Hardware, Inc. (PH).

2. American Device Manufacturing Company; Member of The DORMA

Group (ADM).

3. Door Controls International (DCI).

4. Sargent Manufacturing Company; Div. of ESSEX Industries, Inc. (SGT).

5. Yale Security Inc.; Div. of Williams Holdings (YAL).

B. Panic Exit Devices: Listed and labeled for panic protection, based on testing according to UL 305.

C. Exit devices trims, rim, mortise, latch, parts, vertical rod, ADA compliant handles, locks and pulls. Pull handles shall be solid aluminum, bronze, 12” C to C, offset, 1” dia. (CLR PRO322212 or equal).

D. All exit devices will be rim type, installed with a mullion in double doors. Vertical rod systems will not be used unless necessary to make an existing doorway meet handicap code requirements for width. Finish shall match other building door hardware.

E. All hardware for exterior doors is to be fire-rated exit hardware, panic hardware cannot be “dogged down”.

2.11 OPERATING TRIM

A. Push-Pull Design: As scheduled.

1. Manufacturers:

a. Baldwin Hardware Corporation (BH).

b. Hager Companies (HAG).

f. Rockwood Manufacturing Company (RM).

k. Stanley Commercial Hardware; Div. of The Stanley Works (STH).

2.12 ACCESSORIES FOR PAIRS OF DOORS

A. Coordinators: BHMA A156.3.

1. Manufacturers:

a. Adams Rite Manufacturing Co. (ARM).

b. Door Controls International (DCI).

c. Glynn-Johnson; an Ingersoll-Rand Company (GJ).

d. Hager Companies (HAG).

e. Precision Hardware, Inc. (PH).

2.13 CLOSERS

A. Surface-Mounted Closers:

1. Manufacturers:

a. Norton Door Controls; Div. of Yale Security Inc. (NDC).

b. Hagar BB 1168

c. Gyro Tech-NABCO

d. Stanley FBB 168

e. Baldwin

B. Size of Units: Factory-sized, adjustable to meet field conditions and requirements for opening force.

B. All closers will be mounted and set for 180º opening, heavy duty, non-hold open in accordance with ANSI/BHMA A156.4.

2.14 PROTECTIVE TRIM UNITS

A. Protective Trim Units: Sized 1-1/2 inches (38 mm) less than door width on push side and 1/2 inch (13 mm) less than door width on pull side, by height scheduled or indicated. Fasten with exposed machine or self-tapping screws.

1. Material: Metal.

a. Manufacturers:

1) Baldwin Hardware Corporation (BH).

2) Hager Companies (HAG).

3) NT Quality Hardware; an Ingersoll-Rand Company (NTQ).

4) Rockwood Manufacturing Company (RM).

2.15 STOPS AND HOLDERS

A. Stops and Holders: Provide floor stops for doors, unless wall or other type stops are scheduled or indicated. Do not mount floor stops where they will impede traffic. Where floor or wall stops are not appropriate, provide overhead holders.

1. Manufacturers:

a. Baldwin Hardware Corporation (BH).

b. Hager Companies (HAG).

c. Norton Door Controls; Div. of Yale Security Inc. (NDC).

d. Rockwood Manufacturing Company (RM).

B. Silencers for Door Frames: Neoprene or rubber; fabricated for drilled-in application to frame.

2.16 CYLINDERS, KEYING, AND STRIKES

A. Cylinders: Tumbler type, constructed from brass or bronze, stainless steel, or nickel silver.

1. Manufacturer:

a.Best Lock Corporation (BLC).

2. Number of Pins: Seven (SFIC-small format interchangeable cores)

3. High-Security Grade: BHMA Grade 1A, listed and labeled as complying with UL 437 (Suffix A).

4. Permanent Cores: Manufacturer's standard; finish face to match lockset;

interchangeable cores.

5. Construction Master Keys: Provide cylinders with feature that permits voiding of construction keys without cylinder removal. Provide 10 construction master keys.

6. Construction Cores: Provide construction cores that are replaceable by permanent cores.

B. Keying System: Factory-registered keying system; master key system.

1. The contractor shall coordinate the proper ordering of any and all new cores with the base locksmith, including scheduling the permanent keying system, core or keys and by “ordering/scheduling”, The base locksmith is the only person who can arrange ordering of new cores and keing system.

2. Contractor shall install their own construction cores, allowing temporary access to the doors. When contractor has completed the job, and officially turn the building (project) back over to the government, then the DoD will install our cores. The contractor shall turn over the construction cores and allow the DoD to use these existing cores for repurposing.

3. Keys: Provide nickel-silver keys permanently inscribed with a visual key control number and "DO NOT DUPLICATE" notation. In addition to one extra blank key for each lock, provide three change keys and five master keys.

C. Key Control System: Include key-holding hooks, labels, key tags with self-locking key holders, envelopes, and markers. Contain system in wall-mounted type metal cabinet with baked-enamel finish. Include cross-index system set up by key control manufacturer, with card index.

1. Manufacturers:

a. Key Control Systems, Inc. (KCS).

b. Major Metalfab Co. (MM).

c. Sargent Manufacturing Company; Div. of ESSEX Industries, Inc.

(SGT).

d. Sunroc Corporation (SUN).

D. Strikes: Manufacturer's standard strike with strike box for each latch or lock bolt, with curved lip extended to protect frame, finished to match door hardware set.

2.17 DOOR SHOES

A. Door shoes shall be provided by contractor if and where required based on field conditions. The intent is to not require shoes for the new doors. Contractor shall provide justification and shall receive DOD acceptance and approval.

2.17 FABRICATION

A. Base Metals: Furnish metals of a quality equal to or greater than that of specified door hardware units and BHMA A156.18 for finishes. Do not furnish manufacturer's standard materials if different from specified standard.

B. Fasteners: Phillips flat-head screws with finished heads to match surface of door hardware, unless otherwise indicated.

C. Spacers or Sex Bolts: For through bolting of hollow metal doors.

D. Finishes: Comply with BHMA A156.18.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Examine doors and frames for compliance with requirements for installation tolerances, labeled fire door assembly construction, wall and floor construction, and other conditions affecting performance. Examine roughing-in for electrical power systems to verify actual locations of wiring connections before electrified door hardware installation.

B. Steel Door and Frame Preparation: Comply with DHI A115 series. Drill and tap doors and frames for surface-applied hardware according to SDI 107.

C. Mounting Heights: Comply with the following requirements, unless otherwise indicated:

1. Standard Steel Doors and Frames: DHI's "Recommended Locations for Architectural Hardware for Standard Steel Doors and Frames."

2. Adjust and reinforce attachment substrates as necessary for proper installation and operation. Drill and countersink units that are not factory prepared for anchorage fasteners. Space fasteners and anchors according to industry standards.

3. Thresholds: Set thresholds for exterior and acoustical doors in full bed of sealant complying with requirements specified in Division 7 Section 07920 "Joint Sealants."

D. Adjust door control devices to compensate for final operation of heating and ventilating equipment and to comply with accessibility requirements.

1. Door Closers: Meet high wind and Adjust sweep period so that from an open position of 70 deg rees, the door will take at least three seconds to move to a point 3 inches (75 mm) from the latch, measured to the leading edge of the door.

3.2 DOOR HARDWARE SETS

See door and hardware schedule (separate document).

END OF SECTION