B01 Attachment 2 - Specifications from Clinic.pdf

Fort Yuma Health Care Center /IHS Project PH1FY107C7 Final Construction Documents

DPS Project 08-0110.001

INTERIOR ARCHITECTURAL WOODWORK 06 40 23 - 1

SECTION 06 40 23 - INTERIOR ARCHITECTURAL WOODWORK

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes the following:

1. Solid-surfacing-material countertops.

2. Fixed modular laminate clad casework and components.

3. Plastic Laminate Countertops

4. Premium Woodwork Reception Desk

5. Hardware related to all above

1.3 DEFINITIONS

A. Interior architectural woodwork includes wood furring, blocking, shims, and hanging strips for installing woodwork items unless concealed within other construction before woodwork installation.

B. Fixed modular laminate clad casework: base and wall cabinets, doors, drawers, hardware, accessories, and associated countertops, described on drawings with typical elevations, in modular dimensions, and constructed as specified in this section.

C. Identification of casework components and related products by surface visibility.

1. Open Interiors: Any open storage unit without solid door or drawer fronts and units with full glass insert doors and/or acrylic doors.

2. Closed Interiors: Any closed storage unit behind solid door or drawer fronts, sliding solid doors.

3. Exposed Ends: Any storage unit exterior side surface that is visible after installation.

4. Other Exposed Surfaces: Faces of doors and drawers when closed, and tops of cabinets less than 1830-mm above furnished floor.

5. Semi-Exposed Surfaces: Interior surfaces which are visible, bottoms of wall cabinets and tops of cabinets 1830-mm or more above finished floor.

6. Concealed Surfaces: Any surface not visible after installation.

1.4 SUBMITTALS

A. Product Data: For each type of product indicated, including cabinet hardware and accessories and finishing materials and processes.

Final Submittal - 08.21.15

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B. Shop Drawings: Show location of each item, dimensioned plans and elevations, large-scale details, attachment devices, and other components.

1. Show details full size.

2. Show locations and sizes of furring, blocking, and hanging strips, including concealed blocking and reinforcement specified in other Sections.

3. Include section drawings of typical and special casework, work surfaces and accessories.

4. Show locations and sizes of cutouts and holes for plumbing fixtures, faucets, soap dispensers and other items installed in architectural woodwork.

5. Provide 3-D drawing of reception desk, showing finishes with grain direction, end conditions, edging, and electrical/data, grommet and support locations.

C. Samples for Verification:

1. Solid-surfacing materials, 150 mm square.

2. Casework Samples:

a. Base cabinet: Cabinet conforming to specifications, with drawer and door.

b. Wall cabinet: Cabinet conforming to specifications, with door.

c. Cabinet samples shall be complete with specified hardware for doors, drawers and shelves.

d. Decorative laminate samples.

e. PVC edgings.

D. LEED Submittals:

1. Comply with Section 01 35 20 LEED Requirements. Provide all information required on the LEED Submittal Cover Sheet, included at the end of this Section.

E. Qualification Data: For Manufacturer.

F. Product Certificates: For each type of product, signed by product manufacturer.

G. Woodwork Quality Standard Compliance Certificates: AWI Quality Certification Program certificates

H. Qualification Data: For Installer and fabricator.

1.5 QUALITY ASSURANCE

A. Fabricator Qualifications: Shop that employs skilled workers who custom-fabricate products similar to those required for this Project and whose products have a record of successful in-service performance. Shop is a certified participant in AWI's Quality Certification Program.

B. Installer Qualifications: Certified participant in AWI's Quality Certification Program

C. Quality Standard: Unless otherwise indicated, comply with AWI's "Architectural Woodwork Quality Standards" for grades of interior architectural woodwork indicated for construction, finishes, installation, and other requirements.

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1. Provide AWI Quality Certification Program labels and certificates indicating that woodwork, including installation, complies with requirements of grades specified.

D. Fire-Test-Response Characteristics: Where fire-retardant materials or products are indicated, provide materials and products with specified fire-test-response characteristics as determined by testing identical products per test method indicated by UL, ITS, or another testing and inspecting agency acceptable to authorities having jurisdiction. Identify with appropriate markings of applicable testing and inspecting agency in the form of separable paper label or, where required by authorities having jurisdiction, imprint on surfaces of materials that will be concealed from view after installation.

E. Mockups: Build mockups to verify selections made under sample submittals and to demonstrate aesthetic effects and set quality standards for materials and execution.

1. Approved mockups may become part of the completed Work if undisturbed at time of Substantial Completion.

F. Preinstallation Conference: Conduct conference at Project site to comply with requirements in Division 01 Section "Project Management and Coordination."

1.6 DELIVERY, STORAGE, AND HANDLING

A. Do not deliver woodwork until painting and similar operations that could damage woodwork have been completed in installation areas. If woodwork must be stored in other than installation areas, store only in areas where environmental conditions comply with requirements specified in "Project Conditions" Article.

B. Protect finished surfaces from soiling and damage during handling and installation with a protective covering.

1.7 PROJECT CONDITIONS

A. Environmental Limitations: Do not deliver or install woodwork until building is enclosed, wet work is complete, and HVAC system is operating and maintaining temperature and relative humidity at occupancy levels during the remainder of the construction period.

B. Field Measurements: Where woodwork is indicated to fit to other construction, verify dimensions of other construction by field measurements before fabrication, and indicate measurements on Shop Drawings. Coordinate fabrication schedule with construction progress to avoid delaying the Work.

1. Locate concealed framing, blocking, and reinforcements that support woodwork by field measurements before being enclosed, and indicate measurements on Shop Drawings.

1.8 COORDINATION

A. Coordinate sizes and locations of framing, blocking, furring, reinforcements, and other related units of Work specified in other Sections to ensure that interior architectural woodwork can be supported and installed as indicated.

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PART 2 - PRODUCTS

2.1 MATERIALS

A. LEED Requirements

1. All composite wood products and laminating adhesives must contain no added urea formaldehyde.

2. Adhesives and sealants must Comply with VOC limits shown in Section 01 35 20.

B. Wood Products: Comply with the following:

1. Softwood Plywood: DOC PS 1, Medium Density Overlay.

2. Veneer-Faced Panel Products (Hardwood Plywood): HPVA HP-1, made with adhesive containing no added urea formaldehyde.

C. Wood Species and Cut for Transparent Finish: Cherry, plain sliced.

D. Solid-Surfacing Material: Homogeneous solid sheets of filled plastic resin complying with

ISSFA-2.

1. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, those indicated in drawings.

2. Colors and Patterns: As indicated on drawings or approved equal.

2.2 FIRE-RETARDANT-TREATED MATERIALS

A. General: Where fire-retardant-treated materials are indicated, use materials complying with requirements in this Article, that are acceptable to authorities having jurisdiction, and with fire-test-response characteristics specified.

1. Do not use treated materials that do not comply with requirements of referenced woodworking standard or that are warped, discolored, or otherwise defective.

2. Use fire-retardant-treatment formulations that do not bleed through or otherwise adversely affect finishes. Do not use colorants to distinguish treated materials from untreated materials.

3. Identify fire-retardant-treated materials with appropriate classification marking of UL, U.S. Testing, Timber Products Inspection, or another testing and inspecting agency acceptable to authorities having jurisdiction.

B. Fire-Retardant-Treated Lumber and Plywood by Pressure Process: Comply with performance requirements of AWPA C20 (lumber) and AWPA C27 (plywood). Use the following treatment type:

1. Exterior Type: Organic-resin-based formulation thermally set in wood by kiln drying.

2. Interior Type A: Low-hygroscopic formulation.

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3. Mill lumber after treatment within limits set for wood removal that do not affect listed fire-test-response characteristics, using a woodworking plant certified by testing and inspecting agency.

4. Mill lumber before treatment and implement special procedures during treatment and drying processes that prevent lumber from warping and developing discolorations from drying sticks or other causes, marring, and other defects affecting appearance of treated woodwork.

5. Kiln-dry materials before and after treatment to levels required for untreated materials.

2.3 MATERIALS: FIXED MODULAR LAMINATE CLAD CASEWORK

A. Core Materials:

1. Particleboard: wood fiber particleboard with no Urea Formaldehyde added during the manufacturing process.

a. Particleboard up to 22 mm thick: Industrial Grade average 21.3 kg density particleboard, ANSI A 208.1-2009, M-2 requirements.

b. Particleboard 25 mm thick and thicker: Industrial Grade average 20.4 kg density particle-board, ANSI A 208.1-2009, M-2 requirements.

c. Medium Density Fiberboard 6mm thick: Average 24.5 kg density grade, ANSI A208.2-2009 requirements.

d. MR Moisture Resistant Particleboard: Average 21.3 kg density particleboard, ANSI A208.1 1-2009, M-2 requirements.

B. Decorative Laminates:

1. High-pressure decorative laminate VGS (.028), NEMA Test LD 3-2005.

2. High-pressure decorative laminate HGS (.048), NEMA Test LD 3-2005.

3. High-pressure decorative laminate HGP (.039), NEMA Test LD 3-2005.

4. High-pressure cabinet liner CLS (.020), NEMA Test LD 3-2005.

5. High-pressure backer BKH (.048), (.039), (.028), NEMA Test LD3-2005.

6. Thermally fused melamine TFM laminate, NEMA Test LD 3-2005.

a. Color and Patterns: As indicated on drawings or approved equal.

C. Edging Materials: Colors to be selected from manufacturer’s full range.

1. 1mm PVC banding.

2. 3mm PVC banding, machine profiled to 3-mm radius.

2.4 SPECIALTY ITEMS: FIXED MODULAR LAMINATE CLAD CASEWORK

A. Support Members:

1. Countertop support brackets: Epoxy powder coated, 11 gauge steel with integral cleat mount opening and wire management opening.

2. Undercounter support frames: Epoxy powder coated.

3. Legs: Epoxy powder coated.

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2.5 CABINET HARDWARE: FIXED MODULAR LAMINATE CLAD CASEWORK

A. Hinges:

1. Five knuckle, epoxy powder coated, institutional grade, 70mm overlay type with hospital tip. 2.4mm thick. ANSI-BHMA standard A156.9, Grade 1.

a. Doors 1200 mm and over in height have 3 hinges per door.

b. Magnetic door catch with maximum 5 pound pull provided, attached with screws and slotted for adjustment.

B. Pulls:

1. Door and drawer front pulls, are epoxy powder coated metal wire, 96mm spacing on screws. Pull design shall comply with the Americans with Disability Act (ADA).

C. Drawer Slides:

1. Regular, kneespace and pencil: 43-kg load rated epoxy coated steel, bottom corner mounted with smooth and quiet nylon rollers. Positive stop both directions with self-closing feature. Paper storage, 68-kg load rated epoxy coated steel slides.

2. File: Full extension, 68-kg load rated epoxy coated steel, bottom corner mounted with smooth and quiet nylon rollers. Positive stop both directions with self-closing feature.

D. Adjustable Shelf Supports:

1. Injection molded transparent polycarbonate friction fit into cabinet end panels and vertical dividers, adjustable on 32mm centers. Each shelf support has 2 integral support pins, 5mm diameter, to interface pre-drilled holes, and to prevent accidental rotation of support. The support automatically adapts to 19mm or 25.4 mm thick shelving and provides non-tip feature for shelving. Supports may be field fixed if desired. Structural load to 544 kg (136 kg per support) without failure.

E. Locks: Provide one lock at each cabinet with doors, and one locking drawer at each drawer cabinet.

1. Removable core, disc tumbler, cam style lock with strike.

2. Elbow catch or chain bolt used to secure inactive door on all locked cabinets.

F. File Suspension System: Extruded molding integral with top of drawer box sides to accept standard hanging file folders.

2.6 FIXED MODULAR LAMINATE CLAD CASEWORK FABRICATION

A. Grade: Custom, except as described below

B. Fabricate casework, countertops and related products to dimensions, profiles, and details shown.

C. All casework panel components to be finished precisely to size and squareness within 0.25-mm utilizing a sizing process to ensure strict dimensional quality and structural integrity in the final fabricated product.

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D. Cabinet Body Construction:

1. Tops and bottoms are glued and doweled to cabinet sides and internal cabinet components such as fixed horizontals, rails and verticals. Minimum 6 dowels each joint for 305-mm deep cabinets and a minimum of 4 dowels each joint for 610-mm deep cabinets.

a. Tops, bottoms and sides of all cabinets are Particleboard core.

2. Cabinet backs: 13-mm thick Particleboard core, set on to wall cabinet and screwed to cabinet 150 mm on center

a. Exposed back on fixed or movable cabinets: 20-mm thick Particleboard with the exterior surface finished in VGS laminate as selected,

b. Flexible rail mounted cabinet backs: 20-mm thick Particleboard structurally doweled into cabinet sides and top panels.

3. Fixed base and tall units have an individual factory-applied base, constructed of 20-mm thick particleboard. Base is 96mm high unless otherwise indicated on the drawings.

4. Base units, except sink base units: Full sub-top. Sink base units are provided with open top and a stretcher at the front, attached to the sides. Back to be split removable access panel.

5. Side panels and vertical dividers shall receive adjustable shelf hardware at 32mm line boring centers. Mount door hinges, drawer slides and pull-out shelves in the line boring for consistent alignment.

6. Exposed and semi exposed edges.

a. Edging: 1mm PVC.

7. Adjustable shelf core: 20-mm thick Particleboard up to 915-mm wide, 25-mm thick Particleboard over 915-mm wide.

a. Front edge: 1mm PVC.

8. Interior finish, units with open Interiors:

a. Top, bottom, sides, horizontal and vertical members, and adjustable shelving faces with thermally fused melamine laminate with matching prefinished back.

9. Interior finish, units with closed Interiors:

a. Top, bottom, sides, horizontal and vertical members, and adjustable shelving faces with thermally fused melamine laminate with matching prefinished back.

10. Exposed ends:

a. Faced with VGS high-pressure decorative laminate.

11. Wall unit bottom:

a. Faced with thermally fused melamine laminate.

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12. Balanced construction of all laminated panels is mandatory. Unfinished core stock surfaces, even on concealed surfaces (excluding edges), are not permitted.

E. Drawers:

1. Drawer bottom: Minimum 12-mm thick Particleboard laminated with thermally fused melamine.

2. Paper storage drawers: Minimum 20-mm thick Particleboard sides, back, and sub front laminated with thermally fused melamine. Minimum 12-mm thick Particleboard drawer bottoms screwed directly to the bottom edges of the drawer box. Provide PVC angle retaining bar at the rear of the drawer.

3. Drawer system: Integral drawer slide and drawer slide panel, equal to Grass "Unigrass” or approved equal. Medium side with full extension as manufactured by Grass America, Inc. Provide minimum 500 mm drawer length for 600 mm deep cabinets and above.

a. Acceptable Manufacturer: Grass America Drawer Slides Series 6036, 100 pound Unigrass 85 mm high side. Provide minimum 500 mm drawer length for 600 mm deep cabinets and above.

b. Acceptable Manufacturer: Julius Blum, Inc. Metabox drawers, 100 pound Metabox 320M 86 mm high side. Provide minimum 500 mm drawer length for 600 mm deep cabinets and above.

F. Door/Drawer Fronts:

1. Core: 20-mm thick Particleboard.

2. Provide double doors in opening in excess of 610-mm wide.

3. Faces:

a. Exterior: VGS High-pressure decorative laminate.

b. Interior: High-pressure cabinet liner CLS.

4. Edges: 3mm PVC external edges and outside corners machine profiled to 3-mm radius.

G. Miscellaneous Shelving:

1. Core material: 20-mm or 25-mm thick Particleboard.

2. Exterior: VGS High-pressure decorative laminate.

3. Edges: 3mm PVC external edges and outside corners machine profiled to 3-mm radius.

2.7 DECORATIVE LAMINATE COUNTERTOPS

A. Grade: AWI (latest edition) Premium

B. Core: 25-mm thick ANSI A208.1-1993 M-2 Particleboard.

C. Surface: HGS/HGP high-pressure decorative laminate with balanced backer sheeting.

1. Color and Patter: As indicated on drawings or approved equal by Designer.

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D. Edges, including applied backsplash: 3mm PVC, exposed edges and corners machine profiled to 3-mm radius. Edges are machine applied with water based low Volatile Organic Compound (VOC), non-toxic, PVA adhesive.

E. Grommets for Cable Passage through Countertops: 51-mm OD, black, molded-plastic grommets and matching plastic caps with slot for wire passage.

1. Product: Subject to compliance with requirements, provide "TG series" by Doug Mockett & Company, Inc. or approved equal.

2.8 WOOD CABINETS FOR TRANSPARENT FINISH

A. Grade: AWI (latest edition) Premium.

B. AWI Type of Cabinet Construction: Flush overlay.

C. Reveal Dimension: 13 mm.

D. Wood Species and Cut for Exposed Surfaces: Cheery, plain sliced.

1. Grain Direction: Vertically for drawer fronts, doors, and fixed panels.

2. Matching of Veneer Leaves: Slip match.

3. Vertical Matching of Veneer Leaves: End match.

4. Veneer Matching within Panel Face: Running match.

E. Provide dust panels of 6.4-mm plywood or tempered hardboard above compartments and drawers, unless located directly under tops.

2.9 RECEPTION DESK

A. Reception desk to comply with AWI (latest edition) for grade Premium

B. Cabinets to be Flush Overlay

C. HARDWARE

1. Exposed Hardware Finishes: For exposed hardware, provide finish that complies with

BHMA A156.18 for BHMA finish number indicated.

a. Satin Stainless Steel

1) Lobby reception desk pulls: Mockett DP129 Satin Stainless Steel or approved equal

2) Lobby reception desk grommets: Mockett Max1/B Anodized Aluminum or approved equal.

3) Hinges to be Concealed (European), Blum Compact or equal

4) Drawer slides to be full extension epoxy coated steel modular system Blum

Metabox 330 Series or equal. Where required provide file hangars and drawer extension for file drawers.

5) Grommet: 3” diameter metal grommets and caps with slot for wire passage in satin chrome finish

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D. Solid surface to have mitred corners with eased edges

2.10 MISCELLANEOUS MATERIALS

A. Furring, Blocking, Shims, and Hanging Strips: Fire-retardant-treated softwood lumber, kiln dried to less than 15 percent moisture content.

B. Anchors: Select material, type, size, and finish required for each substrate for secure anchorage.

Provide nonferrous-metal or hot-dip galvanized anchors and inserts on inside face of exterior walls and elsewhere as required for corrosion resistance. Provide toothed-steel or lead expansion sleeves for drilled-in-place anchors.

C. Laminating Adhesives, General: Do not use adhesives that contain added urea formaldehyde.

D. VOC Limits for Installation Adhesives and Glues: Use installation adhesives that comply with Section 01 35 20 LEED requirements.

2.11 FABRICATION, GENERAL

A. Wood Moisture Content: Comply with requirements of referenced quality standard for wood moisture content in relation to ambient relative humidity during fabrication and in installation areas.

B. Sand fire-retardant-treated wood lightly to remove raised grain on exposed surfaces before fabrication.

C. Fabricate woodwork to dimensions, profiles, and details indicated. Ease edges to radius indicated for the following:

1. Corners of Cabinets and Edges of Solid-Wood (Lumber) Members 19 mm Thick or Less:

1.5 mm.

2. Edges of Rails and Similar Members More Than 19 mm Thick: 3 mm.

3. Corners of Cabinets and Edges of Solid-Wood (Lumber) Members and Rails: 1.5 mm.

D. Complete fabrication, including assembly, finishing, and hardware application, to maximum extent possible before shipment to Project site. Disassemble components only as necessary for shipment and installation. Where necessary for fitting at site, provide ample allowance for scribing, trimming, and fitting.

1. Trial fit assemblies at fabrication shop that cannot be shipped completely assembled.

Install dowels, screws, bolted connectors, and other fastening devices that can be removed after trial fitting. Verify that various parts fit as intended and check measurements of assemblies against field measurements indicated on Shop Drawings before disassembling for shipment.

E. Shop-cut openings to maximum extent possible to receive hardware, appliances, plumbing fixtures, electrical work, and similar items. Locate openings accurately and use templates or roughing-in diagrams to produce accurately sized and shaped openings. Sand edges of cutouts to remove splinters and burrs.

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2.12 SOLID-SURFACING-MATERIAL COUNTERTOPS

A. Grade: Premium

B. Solid-Surfacing-Material Thickness: As indicated on drawings.

C. Colors, Patterns, and Finishes: Provide materials and products that result in colors of solid-surfacing material complying with the following requirements:

1. As indicated on Drawings or approved equal by Designer.

D. Fabricate tops in one piece, unless otherwise indicated. Comply with solid-surfacing-material manufacturer's written recommendations for adhesives, sealers, fabrication, and finishing.

1. Fabricate tops with shop-applied edges of materials and configuration indicated.

2. Fabricate tops with shop-applied backsplashes.

E. Drill holes in countertops for plumbing fittings and miscellaneous countertop openings in field.

All edges to be finished and sealed.

PART 3 - EXECUTION

3.1 PREPARATION

A. Before installation, condition woodwork to average prevailing humidity conditions in installation areas.

B. Before installing architectural woodwork, examine shop-fabricated work for completion and complete work as required, including removal of packing and backpriming.

C. The casework contractor must examine the job site and the conditions under which the work under this section is to be performed, and notify the building owner in writing of unsatisfactory conditions. Do not proceed with work under this Section until satisfactory conditions have been corrected in a manner acceptable to the installer.

3.2 INSTALLATION

A. Assemble woodwork and complete fabrication at Project site to comply with requirements for fabrication in Part 2, to extent that it was not completed in the shop.

B. Install woodwork level, plumb, true, and straight. Shim as required with concealed shims.

Install level and plumb (including tops) to a tolerance of 3 mm in 2400 mm.

C. Scribe and cut woodwork to fit adjoining work, refinish cut surfaces, and repair damaged finish at cuts.

D. Fire-Retardant-Treated Wood: Handle, store, and install fire-retardant-treated wood to comply with chemical treatment manufacturer's written instructions, including those for adhesives used to install woodwork.

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E. Anchor woodwork to anchors or blocking built in or directly attached to substrates. Secure with countersunk, concealed fasteners and blind nailing as required for complete installation. Use fine finishing nails or finishing screws for exposed fastening, countersunk and filled flush with woodwork and matching final finish if transparent finish is indicated.

F. Cabinets: Install without distortion so doors and drawers fit openings properly and are accurately aligned. Adjust hardware to center doors and drawers in openings and to provide unencumbered operation. Complete installation of hardware and accessory items as indicated.

1. Install cabinets with no more than 3 mm in 2400-mm sag, bow, or other variation from a straight line.

2. Fasten wall cabinets through back, near top and bottom, at ends and not more than 400 mm o.c. with No. 10 wafer-head sheet metal screws through metal backing or metal framing behind wall finish.

G. Countertops: Anchor securely by screwing through corner blocks of base cabinets or other supports into underside of countertop.

1. Align adjacent solid-surfacing-material sub tops and form seams to comply with manufacturer's written recommendations using adhesive in color to match countertop.

Carefully dress joints smooth, remove surface scratches, and clean entire surface.

2. Install countertops with no more than 3 mm in 2400-mm sag, bow, or other variation from a straight line.

3. Secure backsplashes to tops with concealed metal brackets at 400 mm o.c.

4. Caulk space between backsplash and wall with sealant specified in Division 7 Section

"Joint Sealants."

H. Touch up finishing work specified in this Section after installation of woodwork. Fill nail holes with matching filler where exposed. Repair minor damage per plastic laminate manufacturer’s recommendations.

I. Erect casework, plumb, level, true and straight with no distortions. Shim as required. Where laminate clad casework abuts other finished work, scribe and cut to accurate fit.

J. Adjust casework and hardware so that doors and drawers operate smoothly without warp or bind.

3.3 ADJUSTING AND CLEANING

A. Repair damaged and defective woodwork, where possible, to eliminate functional and visual defects; where not possible to repair, replace woodwork. Adjust joinery for uniform appearance.

B. Clean, lubricate, and adjust hardware.

C. Clean woodwork on exposed and semi-exposed surfaces. Touch up shop-applied finishes to restore damaged or soiled areas. Wipe off fingerprints, pencil marks, and surface soil etc., in preparation for final cleaning by the building owner.

D. Remove and dispose of all packing materials and related construction debris.

INTERIOR ARCHITECTURAL WOODWORK 06 40 23 - 13

END OF SECTION 06 40 23

FLUSH WOOD DOORS 08 14 16- 1

SECTION 08 14 16 - FLUSH WOOD DOORS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Solid-core doors with wood-veneer faces.

2. Factory finishing flush wood doors.

3. Factory fitting flush wood doors to frames and factory machining for hardware.

B. Related Sections:

1. Division 8 Section "Glazing" for glass view panels in flush wood doors.

2. Division 13 Section "Radiation Protection" for lead-lined flush wood doors.

1.3 SUBMITTALS

A. Product Data: For each type of door indicated. Include details of core and edge construction and trim for openings. Include factory-finishing specifications.

B. LEED Submittal: Comply with Section 01 35 20, LEED Requirements. Provide all information required on the LEED Submittal Cover Sheet, included the end of this section.

C. Shop Drawings: Indicate location, size, and hand of each door; elevation of each kind of door;

construction details not covered in Product Data; location and extent of hardware blocking; and other pertinent data.

1. Indicate dimensions and locations of mortises and holes for hardware.

2. Indicate dimensions and locations of cutouts.

3. Indicate requirements for veneer matching.

4. Indicate doors to be factory finished and finish requirements.

5. Indicate fire-protection ratings for fire-rated doors.

D. Samples for Initial Selection: For factory-finished doors.

E. Samples for Verification:

1. Factory finishes applied to actual door face materials, approximately 200 by 250 mm, for each material and finish.

2. Frames for light openings, 150 mm long, for each material, type, and finish required.

FLUSH WOOD DOORS 08 14 16- 2

F. Warranty: Sample of special warranty.

1.4 QUALITY ASSURANCE

A. Quality Standard: In addition to requirements specified, comply with WDMA I.S.1-A, "Architectural Wood Flush Doors."

B. Fire-Rated Wood Doors: Doors complying with NFPA 80 that are listed and labeled by a qualified testing agency, for fire-protection ratings indicated, based on testing at positive pressure according to NFPA 252.

1. Oversize Fire-Rated Door Assemblies: For units exceeding sizes of tested assemblies, provide certification by a qualified testing agency that doors comply with standard construction requirements for tested and labeled fire-rated door assemblies except for size.

2. Temperature-Rise Limit: At vertical exit enclosures and exit passageways, provide doors that have a maximum transmitted temperature end point of not more than 250 deg C above ambient after 30 minutes of standard fire-test exposure.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Comply with requirements of referenced standard and manufacturer's written instructions.

B. Package doors individually in plastic bags or cardboard cartons.

C. Mark each door on top and bottom rail with opening number used on Shop Drawings.

1.6 PROJECT CONDITIONS

A. Environmental Limitations: Do not deliver or install doors until spaces are enclosed and weathertight, wet work in spaces is complete and dry, and HVAC system is operating and maintaining ambient temperature and humidity conditions at occupancy levels during the remainder of the construction period.

1.7 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace doors that fail in materials or workmanship within specified warranty period.

1. Failures include, but are not limited to, the following:

a. Warping (bow, cup, or twist) more than 6.4 mm in a 1067-by-2134-mm section.

b. Telegraphing of core construction in face veneers exceeding 0.25 mm in a 76.2-mm span.

2. Warranty shall also include installation and finishing that may be required due to repair or replacement of defective doors.

3. Warranty Period for Solid-Core Interior Doors: Life of installation.

FLUSH WOOD DOORS 08 14 16- 3

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Eggers Industries.

2. Graham; an Assa Abloy Group company.

3. VT Industries Inc.

2.2 DOOR CONSTRUCTION, GENERAL

A. Low-Emitting Materials: Provide doors made with laminating adhesives and composite wood products that contain no added urea formaldehyde.

B. WDMA I.S.1-A Performance Grade:

1. Heavy Duty unless otherwise indicated.

2. Extra Heavy Duty: public toilets, janitor's closets, assembly spaces (classrooms and large conference rooms, exits, and patient rooms.

C. Particleboard-Core Doors:

1. Blocking: Provide wood blocking in particleboard-core doors as follows:

a. 125-mm top-rail blocking, in doors indicated to have closers.

b. 125-mm bottom-rail blocking, in exterior doors and doors indicated to have kick, mop, or armor plates.

c. 125-mm midrail blocking, in doors indicated to have exit devices.

D. Fire-Protection-Rated Doors: Provide core specified or mineral core as needed to provide fire-protection rating indicated.

1. Edge Construction: Provide edge construction with intumescent seals concealed by outer stile. Comply with specified requirements for exposed edges.

2. Pairs: Provide fire-retardant stiles that are listed and labeled for applications indicated without formed-steel edges and astragals. Provide stiles with concealed intumescent seals. Comply with specified requirements for exposed edges.

E. Mineral-Core Doors:

1. Core: Noncombustible mineral product complying with requirements of referenced quality standard and testing and inspecting agency for fire-protection rating indicated.

2. Blocking: Provide composite blocking with improved screw-holding capability approved for use in doors of fire-protection ratings indicated as follows:

a. 125-mm top-rail blocking.

b. 125-mm bottom-rail blocking, in doors indicated to have protection plates.

c. 125-mm midrail blocking, in doors indicated to have armor plates.

FLUSH WOOD DOORS 08 14 16- 4

d. 114-by-250-mm lock blocks

e. 125-mm midrail blocking, in doors indicated to have exit devices.

3. Edge Construction: At hinge stiles, provide laminated-edge construction with improved screw-holding capability and split resistance. Comply with specified requirements for exposed edges.

2.3 VENEERED-FACED DOORS FOR TRANSPARENT FINISH

A. Interior Solid-Core Doors:

1. Grade: Premium, with Grade A faces.

2. Species: Cherry

3. Cut: Plain sliced

4. Match between Veneer Leaves: Slip match.

5. Assembly of Veneer Leaves on Door Faces: Balance match.

6. Pair and Set Match: Provide for doors hung in same opening.

7. Room Match: Match door faces within each separate room or area of building. Corridor-door faces do not need to match where they are separated by 3 m or more.

8. Room Match: Provide door faces of compatible color and grain within each separate room or area of building.

9. Exposed Vertical Edges: Same species as faces or a compatible species

10. Core: Particleboard.

11. Construction: Five or seven plies. Stiles and rails are bonded to core, then entire unit abrasive planed before veneering.

2.4 LIGHT FRAMES

A. Wood Beads for Light Openings in Wood Doors: Provide manufacturer's standard wood beads as follows unless otherwise indicated.

1. Wood Species: Same species as door faces.

2. Profile: Manufacturer's standard shape.

3. At wood-core doors with 20-minute fire-protection ratings, provide wood beads and metal glazing clips approved for such use.

B. Wood-Veneered Beads for Light Openings in Fire-Rated Doors: Manufacturer's standard wood-veneered noncombustible beads matching veneer species of door faces and approved for use in doors of fire-protection rating indicated. Include concealed metal glazing clips where required for opening size and fire-protection rating indicated.

2.5 FABRICATION

A. Factory fit doors to suit frame-opening sizes indicated. Comply with clearance requirements of referenced quality standard for fitting unless otherwise indicated.

1. Comply with requirements in NFPA 80 for fire-rated doors.

FLUSH WOOD DOORS 08 14 16- 5

B. Factory machine doors for hardware that is not surface applied. Locate hardware to comply with DHI-WDHS-3. Comply with final hardware schedules, door frame Shop Drawings, DHI A115-W series standards, and hardware templates.

1. Coordinate with hardware mortises in metal frames to verify dimensions and alignment before factory machining.

2. Metal Astragals: Factory machine astragals and formed-steel edges for hardware for pairs of fire-rated doors.

C. Side Panels: Fabricate matching panels with same construction, exposed surfaces, and finish as specified for associated doors. Finish bottom edges of transoms and top edges of rabbeted doors same as door stiles.

D. Openings: Cut and trim openings through doors in factory.

1. Light Openings: Trim openings with moldings of material and profile indicated.

2. Glazing: Factory install glazing in doors indicated to be factory finished. Comply with applicable requirements in Division 8 Section "Glazing."

2.6 FACTORY FINISHING

A. General: Comply with referenced quality standard for factory finishing. Complete fabrication, including fitting doors for openings and machining for hardware that is not surface applied, before finishing.

1. Finish faces, all four edges, edges of cutouts, and mortises. Stains and fillers may be omitted on top and bottom edges, edges of cutouts, and mortises.

2. Stain: Match Marshfield Door Systems Amber 30-95

B. Finish doors at factory.

C. Transparent Finish:

1. Grade: Premium.

2. Finish: 100% solids modified acrylic urethane.

3. Sheen: Satin.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine doors and installed door frames before hanging doors.

1. Verify that frames comply with indicated requirements for type, size, location, and swing characteristics and have been installed with level heads and plumb jambs.

2. Reject doors with defects.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

FLUSH WOOD DOORS 08 14 16- 6

3.2 INSTALLATION

A. Hardware: For installation, see Division 8 Section "Door Hardware."

B. Installation Instructions: Install doors to comply with manufacturer's written instructions and the referenced quality standard, and as indicated.

1. Install fire-rated doors in corresponding fire-rated frames according to NFPA 80.

C. Job-Fitted Doors: Align and fit doors in frames with uniform clearances and bevels as indicated below; do not trim stiles and rails in excess of limits set by manufacturer or permitted for fire-rated doors. Machine doors for hardware. Seal edges of doors, edges of cutouts, and mortises after fitting and machining.

1. Clearances: Provide 3.2 mm at heads, jambs, and between pairs of doors. Provide 3.2 mm from bottom of door to top of decorative floor finish or covering unless otherwise indicated. Where threshold is shown or scheduled, provide 6.4 mm from bottom of door to top of threshold unless otherwise indicated.

a. Comply with NFPA 80 for fire-rated doors.

2. Bevel non-fire-rated doors 3-1/2 degrees at lock and hinge edges.

3. Bevel fire-rated doors 3-1/2 degrees at lock edge; trim stiles and rails only to extent permitted by labeling agency.

D. Factory-Fitted Doors: Align in frames for uniform clearance at each edge.

E. Factory-Finished Doors: Restore finish before installation if fitting or machining is required at Project site.

3.3 ADJUSTING

A. Operation: Rehang or replace doors that do not swing or operate freely.

B. Finished Doors: Replace doors that are damaged or that do not comply with requirements.

Doors may be repaired or refinished if work complies with requirements and shows no evidence of repair or refinishing.

END OF SECTION 08 14 16

OVERHEAD COILING DOORS 08 33 00 - 1

SECTION 08 33 00 - OVERHEAD COILING DOORS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Coiling counter doors.

2. Insulated service doors.

B. Related Sections:

1. Division 5 Section "Metal Fabrications" for miscellaneous steel supports.

1.3 PERFORMANCE REQUIREMENTS

A. Structural Performance, Exterior Doors: Exterior overhead coiling doors shall withstand the wind loads, the effects of gravity loads, and loads and stresses within limits and under conditions indicated according to ASCE 7 .

B. Seismic Performance: Overhead coiling doors shall withstand the effects of earthquake motions determined according to ASCE 7.

1. The term "withstand" means "the unit will remain in place without separation of any parts from the device when subjected to the seismic forces specified

2. Seismic Component Importance Factor: 1.5.

C. Operation Cycles: Provide overhead coiling door components and operators capable of operating for not less than number of cycles indicated for each door. One operation cycle is complete when a door is opened from the closed position to the fully open position and returned to the closed position.

1.4 SUBMITTALS

A. Product Data: For each type and size of overhead coiling door and accessory. Include the following:

1. Construction details, material descriptions, dimensions of individual components, profiles for slats, and finishes.

2. Rated capacities, operating characteristics, electrical characteristics, and furnished accessories.

OVERHEAD COILING DOORS 08 33 00 - 2

B. Shop Drawings: For each installation and for special components not dimensioned or detailed in manufacturer's product data. Include plans, elevations, sections, details, and attachments to other work.

1. Detail equipment assemblies and indicate dimensions, weights, loads, required clearances, method of field assembly, components, and location and size of each field connection.

C. Samples for Initial Selection: Manufacturer's finish charts showing full range of colors and textures available for units with factory-applied finishes.

1. Include similar Samples of accessories involving color selection.

D. Qualification Data: For qualified Installer.

E. Seismic Qualification Certificates: For overhead coiling doors, accessories, and components, from manufacturer.

F. Maintenance Data: For overhead coiling doors to include in maintenance manuals.

G. LEED Submittal: Comply with Section 01 35 20, LEED Requirements. Provide all information required on the LEED Submittal Cover Sheet, included the end of this section.

1.5 QUALITY ASSURANCE

A. Installer Qualifications: Manufacturer's authorized representative who is trained and approved for both installation and maintenance of units required for this Project.

B. Source Limitations: Obtain overhead coiling doors from single source from single manufacturer.

1. Obtain operators and controls from overhead coiling door manufacturer.

C. Regulatory Requirements: Comply with applicable provisions in the U.S. Architectural & Transportation Barriers Compliance Board's ADA-ABA Accessibility Guidelines.

PART 2 - PRODUCTS

2.1 DOOR CURTAIN MATERIALS AND CONSTRUCTION – COUNTER DOORS

A. Provide steel with 35% postconsumer and 50% total recycled content.

B. Door Curtains: Fabricate overhead coiling-door curtain of interlocking metal slats, in a continuous length for width of door without splices. Unless otherwise indicated, provide slats of thickness and mechanical properties recommended by door manufacturer for performance, size, and type of door indicated, and as follows:

OVERHEAD COILING DOORS 08 33 00 - 3

1. Steel Door Curtain Slats: Zinc-coated (galvanized), cold-rolled structural steel sheet;

complying with ASTM A 653/A 653M, with Z275 zinc coating; nominal sheet thickness (coated) of 0.71 mm and as required to meet requirements.

2. Metal Interior Curtain-Slat Facing: Match metal of exterior curtain-slat face.

C. Endlocks for Counter Doors: Manufacturer's standard locks on not less than alternate curtain slats for curtain alignment and resistance against lateral movement.

D. Bottom Bar for Counter Doors: Manufacturer's standard continuous channel or tubular shape, fabricated from manufacturer's standard hot-dip galvanized steel to match curtain slats and finish.

E. Astragal for Interior Doors: Equip each door bottom bar with a replaceable, adjustable, continuous, compressible gasket of flexible vinyl, rubber, or neoprene as a cushion bumper.

F. Curtain Jamb Guides: Manufacturer's standard angles or channels and angles of same material and finish as curtain slats unless otherwise indicated, with sufficient depth and strength to retain curtain, to allow curtain to operate smoothly, and to withstand loading. Slot bolt holes for guide adjustment. Provide removable stops on guides to prevent overtravel of curtain.

2.2 COUNTER DOORS

A. Integral Frame, Hood, and Fascia for Counter Door: Welded sheet metal assembly of the following sheet metal:

1. Galvanized Steel: Nominal 1.63-mm- thick, hot-dip galvanized steel sheet with Z275 zinc coating, complying with ASTM A 653/A 653M.

2.3 LOCKING DEVICES – COUNTER DOORS

A. Locking Device Assembly: Fabricate with cylinder lock, spring-loaded dead bolt, operating handle, cam plate, and adjustable locking bars to engage through slots in tracks.

1. Lock Cylinders: Provide cylinders standard with manufacturer and keyed to building keying system.

2. Keys: Provide five for each cylinder.

2.4 CURTAIN ACCESSORIES – COUNTER DOORS

A. Push/Pull Handles: Equip each push-up-operated or emergency-operated door with lifting handles on each side of door, finished to match door.

1. Provide pull-down straps or pole hooks for doors more than 2130 mm high.

2.5 COUNTERBALANCING MECHANISM – COUNTER DOORS

A. General: Counterbalance doors by means of manufacturer's standard mechanism with an adjustable-tension, steel helical torsion spring mounted around a steel shaft and contained in a

OVERHEAD COILING DOORS 08 33 00 - 4

spring barrel connected to top of curtain with barrel rings. Use grease-sealed bearings or self-lubricating graphite bearings for rotating members.

B. Counterbalance Barrel: Fabricate spring barrel of manufacturer's standard hot-formed, structural-quality, welded or seamless carbon-steel pipe, of sufficient diameter and wall thickness to support rolled-up curtain without distortion of slats and to limit barrel deflection to not more than 2.5 mm/m of span under full load.

C. Spring Balance: One or more oil-tempered, heat-treated steel helical torsion springs. Size springs to counterbalance weight of curtain, with uniform adjustment accessible from outside barrel. Secure ends of springs to barrel and shaft with cast-steel barrel plugs.

D. Torsion Rod for Counterbalance Shaft: Fabricate of manufacturer's standard cold-rolled steel, sized to hold fixed spring ends and carry torsional load.

E. Brackets: Manufacturer's standard mounting brackets of either cast iron or cold-rolled steel plate.

2.6 DOOR ASSEMBLY - COUNTER DOORS

A. Door: Overhead coiling counter door formed with curtain of interlocking metal slats.

1. Basis of design: Overhead Door Rolling Counter Door System 650.

2. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Cookson Company.

b. Overhead Door Corporation.

c. Raynor.

B. Operation Cycles: Not less than 20,000.

C. Door Curtain Material: galvanized steel.

D. Door Curtain Slats: Flat profile slats of 32-mm center-to-center height.

E. Curtain Jamb Guides: Galvanized steel with exposed finish matching curtain slats.

F. Integral Frame, Hood, and Fascia for Counter Door: Galvanized steel.

1. Mounting: Face of wall.

G. Sill Configuration for Counter Door: No sill.

H. Locking Devices: Equip door with locking device assembly.

1. Locking Device Assembly: Single-jamb side locking bars, operable from inside.

I. Door Finish:

OVERHEAD COILING DOORS 08 33 00 - 5

1. Baked-Enamel or Powder-Coated Finish: Color as selected by the government from manufacturer's full range.

2. Interior Curtain-Slat Facing: Match finish of exterior curtain-slat face.

2.7 DOOR ASSEMBLY – SERVICE DOORS

A. Products: Basis of design: Overhead Door Rolling Service Door System 625.

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Cookson Company.

b. Overhead Door Corporation.

c. Raynor.

B. Operation Cycles: Not less than 50,000.

1. Include tamperproof cycle counter.

C. Door Curtain Material: Stainless steel.

D. Door Curtain Slats: Flat profile slats of 67-mm center-to-center height.

1. Insulated-Slat Interior Facing: Stainless steel.

E. Locking Devices: Equip door with chain lock keeper.

1. Locking Device Assembly: Manufacturer’s standard cylinder to be unlocked from inside only.

F. Door Curtains: Fabricate overhead coiling-door curtain of interlocking metal slats, designed to withstand wind loading indicated, in a continuous length for width of door without splices.

Unless otherwise indicated, provide slats of thickness and mechanical properties recommended by door manufacturer for performance, size, and type of door indicated, and as follows:

1. Stainless-Steel Door Curtain Slats: ASTM A 666, Type 304; sheet thickness of 0.64 mm and as required to meet requirements.

2. Insulation: Fill slats for insulated doors with manufacturer's standard thermal insulation complying with maximum flame-spread and smoke-developed indexes of 75 and 450, respectively, according to ASTM E 84. Enclose insulation completely within slat faces.

3. Metal Interior Curtain-Slat Facing: Match metal of exterior curtain-slat face.

4. Gasket Seal: Provide insulated slats with manufacturer's standard interior-to-exterior thermal break or with continuous gaskets between slats.

G. Endlocks for Service Doors: Malleable-iron casings galvanized after fabrication, secured to curtain slats with galvanized rivets or high-strength nylon. Provide locks on alternate slats for curtain alignment and resistance against lateral movement.

OVERHEAD COILING DOORS 08 33 00 - 6

H. Bottom Bar for Service Doors: Consisting of two angles, each not less than 38 by 38 by 3 mm thick; fabricated from manufacturer's standard hot-dip galvanized steel, stainless steel, or aluminum extrusions to match curtain slats and finish.

I. Curtain Jamb Guides: Manufacturer's standard angles or channels and angles of same material and finish as curtain slats unless otherwise indicated, with sufficient depth and strength to retain curtain, to allow curtain to operate smoothly, and to withstand loading. Slot bolt holes for guide adjustment. Provide removable stops on guides to prevent overtravel of curtain.

2.8 HOOD– SERVICE DOORS

A. General: Form sheet metal hood to entirely enclose coiled curtain and operating mechanism at opening head. Contour to fit end brackets to which hood is attached. Roll and reinforce top and bottom edges for stiffness. Form closed ends for surface-mounted hoods and fascia for any portion of between-jamb mounting that projects beyond wall face. Equip hood with intermediate support brackets as required to prevent sagging.

1. Stainless Steel: 0.64-mm- thick stainless-steel sheet, Type 304, complying with

ASTM A 666.

2. Exterior-Mounted Doors: Fabricate hood to act as weather protection and with a…