B - Enclosure 1.pdf

The Q Drive is a servo‐electric driven gas booster providing a complete plug and play package with built‐in smart HMI technology

Complete PLC functionality with operator interface enables infinite controllability, with both remote and diagnostic monitoring.

Safety features include 47 Error, 33 Warning and 3 Information messages.

Simplified design with few moving parts, minimizing maintenance.

Quick‐change seal components which reduces down time 95 % power efficiency

Model Description

QGT‐90/63 Double Acting Two Stage Q‐Drive Booster System

HPS‐4.11G Oxygen Cleaning and Cleanliness Control Adder This procedure has been approved by the US Navy (NAVSEA Letter Ser 00C35/3093 of May 12, 2008) for MIL‐STD‐ 1330D, General Applications.

Third Pary Cleanliness Level Certifications Estimated Freight Charges

Post Compression Heat Exchanger ‐ 12 Pass

If ordered with the Q‐Drive, Post Compression Heat Exchanger will be installed and plumbed into the gas circuit inside the system frame

Boosters are supplied CE marked. Two stage Boosters include an interstage heat exchanger. Heat Exchangers for cooling after final compression are not standard and must be ordered as an accessory.

Application Performance

MODEL

Suppl y Press. Outlet

Max . Disp. Gas Compression Perf.

Coolin g

NUMBE

R Min Max press.Ma x CR

/Cycl e

CP

M Pin Pout Pint

Flowrat e

Flow Rate Reqd** psig psig psig (rec) cu.ins psi g psig psi g scfm Kg/Min Btu/hr

QGT-

90/63 50

0 6600 21 58 5 120

0 N/A 13.5

.3909 35,500

Replacement Parts A good practice is to stock replacement parts to avoid interruption of production. When ordering, specify the serial number of the system and the item number of the part.

Item Description

88321 Seal Kit for 150 mm Piston Assembly

88322 Seal Kit for 90 mm Piston Assembly

88323 Seal Kit for 63 mm Piston Assembly

88289 Check valve for inlet

88289 Check valve for outlet

88450 Servo Actuator Repair Kit

88449 Seal Kit for 150 mm Gas Section (includes Piston As. Seal Kit)

88448 Seal Kit for 90 mm Gas Section (includes Piston As. Seal Kit)

88447 Seal Kit for 63 mm Gas Section (includes Piston As. Seal Kit)

Specifications Physical Environment

Dimensions 94 in L x 34 in W x 65.1 in H

Weight 4500 lbs

Noise Level 77.0 dB(A) (in accordance with EHSR 1.7.4 of the MD.)

Connections (Haskel International recommends BuTech 3/4 in M/P fittings and tubing.)

Blow By 3/4 in tube OD, 316 SST

Purge 1/4 in tube OD, 316 SST

Vent Lines 3/8 in tube OD, 316 SST

Gas Outlet and Inlet 1/2 in tube OD, 316 SST

Air Supply 1/2 in NPT female, brass for 80-120 psi

Coolant Outlet and Inlet 1/2 in BSPP female Coolant System Maximum Pressure 150 psig (10.3 barg)

Coolant Ratio 80% glycol: 20% water by volume

Coolant Flow 14 usg/min (3.18 m3/hr)

Electrical System Heating Power 3-Phase 380-480 V

Supply Current 60 A

Frequency 50-60 Hz

Lubrication System Oil type Syn-Gear EP150

Capacity 30 litres (8 gallons) Gas Temperature

Maximum Temperature 370 °F (188 °C)

Minimum Temperature at Inlet 32 °F (0 °C)

Operating Environment Ambient Temperature 32—131 °F (0—55 °C)

Ambient Humidity 0-95%

Storage/Shipping Environment Ambient Temperature -13—158 °F (-25—70 °C)

Site Preparation and Inspection

Before delivery, plan the site for the system to avoid problems and expense of delays.

Choose an orientation that maintains alignment with machinery, power, and lines.

Allow a minimum of 2 ft of clearance space on all sides the system.

Allow a minimum of 7 ft of clearance space above the system.

Allow space for a catch tray and for access to plugs and to remove the system.

Plan the location and depth of the anchor bolts.

Prepare the electrical requirements listed in the “Specifications” table.

Air, Gas, and Coolant Lines Port Connection Port ID

Blow By 3/4 in tube OD, 316 SST 1

Purge 1/4 in tube OD, 316 SST 2

QGT Vent Lines (3) 3/8 in tube OD, 316 SST 3

QGD Vent Lines (2)

Gas Outlet 1/2 in tube OD, 316 SST 4

Gas Inlet 1/2 in tube OD, 316 SST 5

Air Supply 1/2 in NPT female, brass for 80-120 psi 6

Coolant Outlet 1/2 in BSPP female 7

Coolant Inlet 1/2 in BSPP female 8

Service

Setting Definition Threshold

Main Stroke Count Each push and return is 2 strokes, which is 1 cycle. This value cannot be reset.

18,000,000 at 30 CPM

Stroke Count Last Seal Change When you replace a seal, tap Reset Count to restart the count at zero.

1,000,000 20,000 hours

Start Blow By Test

Tap this button to pause the pump but keep the valve open. A meter senses if any gas is in the valve, indicating a leak. 700 SCCM

Pump Running Time

Running time

10,000 hours

Oil Change 2000 hours

Filter Change 2000 hours or 1 year

Rod Seal Change 2000 hours

Gas Inlet Valve Cycles Valves open when the system is powered on and close when it is powered off. One cycle is a valve opening and closing

2,000,000 cycles Gas Outlet Valve Cycles

When you exceed these limits, an alarm reminds you. The alarms create a maintenance record. Maintain the system to maintain the warranty. Replace parts according to the following schedule.

Part Frequency

Tie Rods Every 3 years.

Gas Barrels Every 7 years

Check Valves After 2,000,000 cycles

Seals After 2000 hours

Oil Filter After 2000 hours or 1 year

Oil After 2000 hours