B-13-588_REPAIRS.pdf

PDF 464 KB Posted

Attached to
State Bridge Fiber Wrap Services (2025)
Solicitation number
2025-RFB-043
Issued by
Dane County, Wisconsin

About this file

This is a Wisconsin Department of Transportation (WisDOT) Structures Design Section engineering document detailing girder damage repair specifications for Bridge B-13-0588 on USH 51 Northbound. The document provides comprehensive repair details for a bridge structure with specific focus on Girder 7, including concrete surface repair, fiber wrap reinforcement, and restoration of damaged prestressed concrete girders. The total estimated quantities include 11 square feet of concrete surface repair, 1 concrete girder cleaning and sealing, and 80 square feet of non-structural fiber wrap reinforcing.

The repair work is scheduled to be completed by county repair crews in May 2025, addressing impact damage to the bridge girders. Material specifications include concrete masonry with a compressive strength of 4,000 PSI, and fiber wrap reinforcement will be stained in AMS Standard Color 30059 (Bronze) for exterior girders. The repair strategy involves blast cleaning exposed reinforcement, applying zinc-rich primer and top coat, and installing fiber wrap reinforcement as directed by the field engineer. The project aims to preserve existing reinforcement and strands while restoring the structural integrity of the bridge girder.

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Text version

12'-0"

LANE

12'-0"

LANE4'-0"

SHLD

4'-0"

SHLD

7'-0"

SDWK

13'-0"

SDWK

F.F. SOUTH ABUT. F.F. NORTH ABUT.

SLOPE PAVING CONCRETE

CAST-IN-PLACE (TYP.)

R/L USH 51 NB

AREA OF DAMAGED GIRDER (TYP.)

PLAN

104'-0" SPAN

C/L BEAR

TREE PKWY

POINT OF MIN.

VERT. CL. =

15'-3"±

40'-6" BETWEEN PARAPETS

44'-2" OUT TO OUT OF SUPERSTRUCTURE

R/L USH 51 NB

1 2 3 4 5 6 76'-6" SPA. (TYP.)

45W"

PRESTRESSED

GIRDERS

(TYP.)

LOCATION OF

DAMAGED AREA

(TYP.) CROSS SECTION

LOOKING NORTH

STAIN FRP ON EXTERIOR

FACE TO MATCH

EXISTING COLOR (TYP.)

FIBER WRAP

GIRDER

REINFORCING

EXISTING 45W"

PRESTRESSED

GIRDER

TOP OF DECK

CONCRETE SURFACE

REPAIR AS DIRECTED

BY THE ENGINEER

GIRDER REPAIR DETAIL

2' -0

EXPOSED REINFORCING

STRAND

APPROXIMATE

SPALL AREA. SEE

GIRDER REPAIR

LOCATION TABLE

GIRDER 7 ELEVATION - IN SPAN

BLAST CLEAN ALL EXPOSED REINFORCEMENT/STRANDS TO REMOVE ALL RUST AND CORROSION.

BRUSH APPLY ORGANIC ZINC RICH PRIMER AND TOP COAT TO EXPOSED STRAND.

EXPOSED

REINFORCING

STRAND

FIBER WRAP

GIRDER

REINFORCING

EXISTING PRESTRESSED

CONCRETE GIRDER

GIRDER 7 - SECTION VIEW

LOOKING NORTH

2' -0

CONCRETE

SURFACE REPAIR

AS DIRECTED BY

THE ENGINEER

3' -9

2'-10"

37 8"

1'-13 4"

4"

1' -2

4"

2'-6"

71 2"

71 8"

71 4"

33 8"

R=8"

SECTION THRU GIRDER

(SHOWING EXISTING DIMENSIONS)

3 4" BEVELED

STATE OF WISCONSIN

DEPARTMENT OF TRANSPORTATION

STRUCTURES DESIGN SECTION

STRUCTURE

DRAWN

BY

PLANS

CK'D

SHEET

STATE PROJECT NUMBER

8 8

NO. DATE REVISION BY

0077-11-01

B-13-0588

GIRDER DAMAGE

REPAIR

IDL

MATERIAL PROPERTIES:

CONCRETE MASONRY: (SURFACE REPAIRS) f'c = 4,000 PSI

GIRDER REPAIR NOTES:

DIMENSIONS SHOWN ARE BASED ON THE ORIGINAL STRUCTURE

PLANS.

PERFORM CONCRETE SURFACE REPAIRS PRIOR TO INSTALLATION OF

FIBER WRAP REINFORCING. CONCRETE SURFACE REPAIR AREAS

SHOWN ARE APPROXIMATE AND SHALL BE COMPLETED AS DIRECTED

BY THE FIELD ENGINEER. ALL EXISTING REINFORCEMENT AND

STRANDS SHALL BE PRESERVED.

FIBER WRAP REINFORCEMENT SHALL MEET THE FIBER WRAP

REINFORCING NON-STRUCTURAL SPV REQUIREMENTS.

FIBER WRAP REINFORCEMENT SHALL BE STAINED COLOR AMS

STANDARD COLOR 30059 (BRONZE) ON EXTERIOR GIRDERS.

THESE REPAIR DETAILS WERE ASSEMBLED BY THE

WISDOT BUREAU OF STRUCTURES IN MAY 2025

TO ADDRESS IMPACT DAMAGE. REPAIRS ARE TO

BE COMPLETED BY COUNTY REPAIR CREWS.

DISTANCES ARE MEASURED FROM FACE OF SOUTH ABUTMENT TO CENTER OF

SURFACE REPAIR AREAS AT BOTTOM FLANGES.

GIRDER REPAIR LOCATION TABLE

WEST = WEST EDGE OF BOTTOM FLANGE

EAST = EAST EDGE OF BOTTOM FLANGE

TOTAL ESTIMATED QUANTITIES

BID ITEM

NUMBER BID ITEMS UNIT TOTALS

509.1500 CONCRETE SURFACE REPAIR SF 11

SPV.0060 CLEANING AND SEALING CONCRETE GIRDERS EACH 1

SPV.0165 FIBER WRAP REINFORCING NON-STRUCTURAL SF 80

CLEAN AND SEAL EXPOSED REINFORCEMENT AND STRANDS AT GIRDER 7 PER THE "CLEANING AND SEALING CONCRETE GIRDERS" SPECIAL PROVISION. PERFORM CONCRETE SURFACE REPAIR AT AREAS OF EXPOSED REINFORCING/STRANDS AFTER

ZINC RICH PRIMER AND TOP COAT ARE FULLY DRY.

DMB

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