ATTCH 0003 FAT REQ TEST PLAN 071525.pdf

Contract Attachment 0003 CTFA Test Plans

Part or Drawing No. No. of Pages 13620091 2 13690050 3 13690053 3 13690051 4 13588710 3 13588711 3 13592574 3 13588683 2 13588757 2

FIRST ARTICLE INSPECTION AND TEST REQUIREMENTS (CONTRACTOR TESTING)

FOR

Field of View Assembly APN 13588683

1. SCOPE

This Test Plan is applicable to IBAS TAS LTAS Field of View Assembly APN 13588683. This Test Plan contains unique First Article Testing requirements that will be conducted by the Contractor on the sample size specified on the contract. The actual requirements call out below are referenced on MIS-PRF-52940.

A Government representative of DEVCOM AvMC Systems Readiness Directorate (SRD) Sustainment Division Quality Requirements Branch shall witness the First Article Test.

2. First Article Test

(a) The first article test shall be in accordance with the technical data package and contractual requirements. First article inspections and tests shall be limited to the following requirements:

(1) Operating requirements

a. Performance compatibility per para. 3.4.1.1

b. FOV switching per para. 3.4.1.2

c. Optical characteristics per para. 3.4.1.3

d. NFOV performance per para. 3.4.1.3.1

e. WFOV performance per para. 3.4.1.3.2

f. Focus per para. 3.4.1.4

g. Dimensions per para. 3.4.2.1

h. Weight per para. 3.4.2.2

i. FOV assembly to LTAS assembly interface per para. 3.4.3.1

j. Connector per para. 3.4.3.2.1

k. Pin Assignments per para. 3.4.3.2.2

l. Connector location per para. 3.4.3.2.3

(2) No Environmental Test shall be conducted

(3) Workmanship per para. 3.4.8.3

(4) A review for compliance with identification and marking per para. 3.4.10

(5) A review for compliance with preservation, packaging, packing, and marking requirements with documented results.

(6) The verification through objective evidence with documented results that all of the inspection, testing, measuring and diagnostic equipment used in the inspection/test of the first article pieces(s) are maintained in accordance with applicable calibration standards.

Test Plan 13588683 Sheet 2 of 2

(7) Any features/characteristics that will not be able to be verified when part is complete will be subject to in-process verification. The Government will be afforded an opportunity to witness any in-process inspections.

(b) Unless otherwise agreed upon by the Government and the Contractor, the first article inspection and test shall be conducted at a single location, at the intended site of manufacture. As part of the first article inspection and test, the Government requires the Contractor and/or its subcontractor to produce or demonstrate any or all the following:

(1) Proof that a quality/inspection program/system exists, is in place and functional at the time of the first article inspection and test.

(2) Proof that any fixtures, tool masters, jigs, or similar devices used, in the inspection and/or testing of the first article, have been subjected to an initial inspection, or other suitable means supporting their accuracy, before being used in the manufacturing/production process.

(3) A complete detailed description of inspection/test records shall be prepared and available at the time of the first article inspection and test. These records shall include, but are not limited to, records encompassing the manufacturing, processing, inspecting, accepting/rejecting, controlling and testing of parts, components, and/or assemblies. Examples of such records may include, but are not limited to, receiving/incoming/in-process/final inspection, process control, disposition of non-conforming material, inspection and testing done during fabrication and assembly, certification and qualification of special processes and special process personnel, written schedules and records of required periodic inspections, and the calibration and certification of all inspection, measuring, diagnostic and test equipment used.

(c) The first article’s test report shall consist of all the necessary documentation to demonstrate and support full compliance with the first article’s test requirements as set forth in this test plan. The paperwork (including manufacturing planning, travelers, process sheets, work instructions, and drawings) resulting from verification of the above requirements shall constitute as the formal test report.

(d) The Contractor shall not retain the first article provided under this contract, throughout production, to serve as the manufacturing standard of acceptance.

(e) The first article unit shall be representative of the production lot and be produced at the same facilities using the same equipment as the production lot. The contractor shall include a statement to that effect as part of the inspection report.

(f) Unless otherwise specified in this contract, any item destroyed or consumed during the inspection and testing process is not to be considered as part of the contract quantity. The full quantity of acceptable and serviceable items must be delivered.

3. REJECTION CRITERIA

Any noncompliance with the contractual requirements shall be cause for rejection of the First Article Test.

(End of Plan)

P-Head Processor Circuit Card Assembly APN 13588710

This Test Plan is applicable to IBAS TAS Periscope Head Subassembly APN 13588710. This Test Plan contains unique First Article Testing requirements that will be conducted by the Contractor on the sample size specified on the contract. The actual requirements call out below are referenced on MIS-PRF-52947.

A Government representative of DEVCOM AvMC Systems Readiness Directorate (SRD) Sustainment Division Quality Requirements Branch shall witness the First Article Test.

2. First Article Test

(a) The first article test shall be in accordance with the technical data package and contractual requirements. First

a. PHS Components per para. 3.1.1.1

b. Major subassembly list per para. 3.2.

c. Performance per para. 3.4.1

d. PHS standby per para. 3.4.1.2.1

e. PBIT abort/25mm gun firing per para. 3.4.1.2.2

f. PHS full operational readiness time per para. 3.4.1.2.3

g. Boresight Response per para. 3.4.1.2.4

h. Gyro alignment per para. 3.4.1.2.5

i. Gyro alignment results storage per para. 3.4.1.2.5.1

j. Stabilization accuracy per para. 3.4.1.3.1

k. Gyro/resolver noise per para. 3.4.1.3.2

l. LOS jitter per para. 3.4.1.3.3

m. Rotary base motion rejection per para. 3.4.1.3.4

n. Excursion per para. 3.4.1.5

o. Limiters per para. 3.4.1.5.1

p. Plumb travel per para. 3.4.1.5.2

q. LOS angular slew rates per para. 3.4.1.6

r. LOS angular acceleration per para. 3.4.1.7

s. Position indication per para. 3.4.1.8

t. Azimuth per para. 3.4.1.8.1

u. Elevation per para. 3.4.1.9.1

v. Azimuth per para. 3.4.1.9.2

w. Electrical zero (EZ) shift per para. 3.4.1.9.3

x. Position sensor resolution per para. 3.4.1.9.4

y. Environmental effect per para. 3.4.1.9.5.1

Test Plan 13588710 Sheet 2 of 3

z. Disassembly effect per para. 3.4.1.9.5.2

aa. Slew rate per para. 3.4.1.10

bb. Rate sensor accuracy per para. 3.4.1.11

cc. Drift per para. 3.4.1.12

dd. Drift command per para. 3.4.1.12.1

ee. Optical parameters per para. 3.4.1.13

ff. Line-of-sight (LOS) alignment per para. 3.4.1.14

gg. Image tilt per para. 3.4.1.15

hh. Positive traverse per para. 3.4.1.16.1

ii. Positive elevation per para. 3.4.1.16.2

jj. Audible security per para. 3.4.1.17

kk. Controls per para. 3.4.1.18

ll. Remote termina per para. 3.4.1.19.1

mm. Data and instruction transfer per para. 3.4.1.19.2

nn. 1553 serial data bus interface per para. 3.4.1.19.3

oo. Reprogrammability per para. 3.4.1.20

pp. Hardware identification per para. 3.4.1.20.1

qq. Weight per para. 3.4.2.1

rr. Dimensions per para. 3.4.2.2

ss. Exterior color per para. 3.4.2.3.1

tt. Interior color per para. 3.4.2.3.2

uu. Adjustment or replacement per para. 3.4.2.4.1

vv. Inspection per para. 3.4.2.4.2

ww. Survivability per para. 3.4.2.5

xx. Nuclear, biological, chemical (NBC) per para. 3.4.2.6

yy. Interface requirements per para. 3.4.3

(3) Workmanship per para. 3.4.8.3

(5) A review for compliance with preservation, packaging, packing, and marking requirements with documented

(6) The verification through objective evidence with documented results that all of the inspection, testing, measuring and diagnostic equipment used in the inspection/test of the first article pieces(s) are maintained in

Test Plan 13588710 Sheet 3 of 3

(7) Any features/characteristics that will not be able to be verified when part is complete will be subject to in-process verification. The Government will be afforded an opportunity to witness any in-process inspections.

(b) Unless otherwise agreed upon by the Government and the Contractor, the first article inspection and test shall be conducted at a single location, at the intended site of manufacture. As part of the first article inspection and test, the Government requires the Contractor and/or its subcontractor to produce or demonstrate any or all the following:

(1) Proof that a quality/inspection program/system exists, is in place and functional at the time of the first article

(2) Proof that any fixtures, tool masters, jigs, or similar devices used, in the inspection and/or testing of the first article, have been subjected to an initial inspection, or other suitable means supporting their accuracy, before

(3) A complete detailed description of inspection/test records shall be prepared and available at the time of the first article inspection and test. These records shall include, but are not limited to, records encompassing the manufacturing, processing, inspecting, accepting/rejecting, controlling and testing of parts, components, and/or assemblies. Examples of such records may include, but are not limited to, receiving/incoming/in-process/final inspection, process control, disposition of non-conforming material, inspection and testing done during fabrication and assembly, certification and qualification of special processes and special process personnel, written schedules and records of required periodic inspections, and the calibration and certification of all

(c) The first article’s test report shall consist of all the necessary documentation to demonstrate and support full compliance with the first article’s test requirements as set forth in this test plan. The paperwork (including manufacturing planning, travelers, process sheets, work instructions, and drawings) resulting from verification of the above requirements shall constitute as the formal test report.

(d) The Contractor shall not retain the first article provided under this contract, throughout production, to serve as the manufacturing standard of acceptance.

(e) The first article unit shall be representative of the production lot and be produced at the same facilities using the same equipment as the production lot. The contractor shall include a statement to that effect as part of the inspection report.

(f) Unless otherwise specified in this contract, any item destroyed or consumed during the inspection and testing process is not to be considered as part of the contract quantity. The full quantity of acceptable and serviceable items

Any noncompliance with the contractual requirements shall be cause for rejection of the First Article Test.

Power Supply Assembly APN 13588711

This Test Plan is applicable to IBAS TAS PHS Power Supply Assembly APN 13588711. This Test Plan contains unique First Article Testing requirements that will be conducted by the Contractor on the sample size specified on the contract. The actual requirements call out below are referenced on MIS-PRF-52997.

A Government representative of DEVCOM AvMC Systems Readiness Directorate (SRD) Sustainment Division Quality Requirements Branch shall witness the First Article Test.

2. First Article Test

(a) The first article test shall be in accordance with the technical data package and contractual requirements. First

a. Dimensions per para. 3.4.2.1

b. Weight per para. 3.4.2.3

c. Interface requirements per para. 3.4.3

d. Mechanical interface per para. 3.4.3.1

e. Electrical interface per para. 3.4.3.2.1

f. Input power per para. 3.4.3.2.2

g. Nominal input voltage per para. 3.4.3.2.2.1

h. Input ripple voltage per para. 3.4.3.2.2.2

i. Inrush current per para. 3.4.3.2.2.3

j. Input insulation resistance per para. 3.4.3.2.3.1

k. Input isolation resistance per para. 3.4.3.2.3.2

l. Output insulation resistance per para. 3.4.3.2.3.3

m. Transient input voltage per para. 3.4.3.2.4.1

n. Abnormal input power per para. 3.4.3.2.4.2

o. Reverse polarity protection per para. 3.4.3.2.4.3

p. Output power and current per para. 3.4.3.2.5.1

q. Remote voltage sensing per para. 3.4.3.2.5.2

r. Output load characteristics per para. 3.4.3.2.5.3

s. Ripple and noise per para. 3.4.3.2.5.4

t. Static regulation per para. 3.4.3.2.5.5

u. Dynamic regulation per para. 3.4.3.2.5.6

v. Dynamic line regulation per para. 3.4.3.2.5.6.1

w. Dynamic load regulation per para. 3.4.3.2.5.6.2

x. Short circuit and overload protection per para. 3.4.3.2.5.7

y. Overvoltage protection per para. 3.4.3.2.5.8

Test Plan 13588711 Sheet 2 of 3

z. Output reverse voltage protection per para. 3.4.3.2.5.9

aa. Power turn-on/turn-off response per para. 3.4.3.2.6

bb. Efficiency per para. 3.4.3.2.7

cc. Current to chassis per para. 3.4.3.2.8

dd. Nuclear event detection (NED) circuit per para. 3.4.3.2.9

ee. Nuclear detection testing per para. 3.4.3.2.9.1

ff. Nuclear detection power supply shutdown per para. 3.4.3.2.9.2

gg. Nuclear protection clamp per para. 3.4.3.2.9.3

hh. (BIT)status signals per para. 3.4.3.3.1

ii. (BIT) status signals voltages per para. 3.4.3.3.2

jj. Power supply operation per para. 3.4.3.3.3

kk. Hysteresis per para. 3.4.3.3.4

(3) Workmanship per para. 3.4.8

(5) A review for compliance with preservation, packaging, packing, and marking requirements with documented

(6) The verification through objective evidence with documented results that all of the inspection, testing, measuring and diagnostic equipment used in the inspection/test of the first article pieces(s) are maintained in

(7) Any features/characteristics that will not be able to be verified when part is complete will be subject to in-process verification. The Government will be afforded an opportunity to witness any in-process inspections.

(b) Unless otherwise agreed upon by the Government and the Contractor, the first article inspection and test shall be conducted at a single location, at the intended site of manufacture. As part of the first article inspection and test, the Government requires the Contractor and/or its subcontractor to produce or demonstrate any or all the following:

(1) Proof that a quality/inspection program/system exists, is in place and functional at the time of the first article

(2) Proof that any fixtures, tool masters, jigs, or similar devices used, in the inspection and/or testing of the first article, have been subjected to an initial inspection, or other suitable means supporting their accuracy, before

Test Plan 13588711 Sheet 3 of 3

(3) A complete detailed description of inspection/test records shall be prepared and available at the time of the first article inspection and test. These records shall include, but are not limited to, records encompassing the manufacturing, processing, inspecting, accepting/rejecting, controlling and testing of parts, components, and/or assemblies. Examples of such records may include, but are not limited to, receiving/incoming/in-process/final inspection, process control, disposition of non-conforming material, inspection and testing done during fabrication and assembly, certification and qualification of special processes and special process personnel, written schedules and records of required periodic inspections, and the calibration and certification of all

(c) The first article’s test report shall consist of all the necessary documentation to demonstrate and support full compliance with the first article’s test requirements as set forth in this test plan. The paperwork (including manufacturing planning, travelers, process sheets, work instructions, and drawings) resulting from verification of the above requirements shall constitute as the formal test report.

(d) The Contractor shall not retain the first article provided under this contract, throughout production, to serve as the manufacturing standard of acceptance.

(e) The first article unit shall be representative of the production lot and be produced at the same facilities using the same equipment as the production lot. The contractor shall include a statement to that effect as part of the inspection report.

(f) Unless otherwise specified in this contract, any item destroyed or consumed during the inspection and testing process is not to be considered as part of the contract quantity. The full quantity of acceptable and serviceable items

Any noncompliance with the contractual requirements shall be cause for rejection of the First Article Test.

High Voltage Power Supply APN 13588757

This Test Plan is applicable to IBAS TAS LTAS High Voltage Power Supply APN 13588757. This Test Plan contains unique First Article Testing requirements that will be conducted by the Contractor on the sample size specified on the contract. The actual requirements call out below are referenced on MIS-PRF-53533.

A Government representative of DEVCOM AvMC Systems Readiness Directorate (SRD) Sustainment Division Quality Requirements Branch shall witness the First Article Test.

2. First Article Test

(a) The first article test shall be in accordance with the technical data package and contractual requirements. First

a. Power output per para. 3.4.1.2

b. Adjustments per para. 3.4.1.3.1

c. Trimpot location per para. 3.4.1.3.2

d. Dimensions per para. 3.4.2.1

e. Weight per para. 3.4.2.2

f. Mechanical interface per para. 3.4.3.1

g. Electrical signals per para. 3.4.3.2.1

h. Connections per para. 3.4.3.2.2

(3) Workmanship per para. 3.4.8.2

(5) A review for compliance with preservation, packaging, packing, and marking requirements with documented

(6) The verification through objective evidence with documented results that all of the inspection, testing, measuring and diagnostic equipment used in the inspection/test of the first article pieces(s) are maintained in

(7) Any features/characteristics that will not be able to be verified when part is complete will be subject to in-process verification. The Government will be afforded an opportunity to witness any in-process inspections.

Test Plan 13588757 Sheet 2 of 2

(b) Unless otherwise agreed upon by the Government and the Contractor, the first article inspection and test shall be conducted at a single location, at the intended site of manufacture. As part of the first article inspection and test, the Government requires the Contractor and/or its subcontractor to produce or demonstrate any or all the following:

(1) Proof that a quality/inspection program/system exists, is in place and functional at the time of the first article

(2) Proof that any fixtures, tool masters, jigs, or similar devices used, in the inspection and/or testing of the first article, have been subjected to an initial inspection, or other suitable means supporting their accuracy, before

(3) A complete detailed description of inspection/test records shall be prepared and available at the time of the first article inspection and test. These records shall include, but are not limited to, records encompassing the manufacturing, processing, inspecting, accepting/rejecting, controlling and testing of parts, components, and/or assemblies. Examples of such records may include, but are not limited to, receiving/incoming/in-process/final inspection, process control, disposition of non-conforming material, inspection and testing done during fabrication and assembly, certification and qualification of special processes and special process personnel, written schedules and records of required periodic inspections, and the calibration and certification of all

(c) The first article’s test report shall consist of all the necessary documentation to demonstrate and support full compliance with the first article’s test requirements as set forth in this test plan. The paperwork (including manufacturing planning, travelers, process sheets, work instructions, and drawings) resulting from verification of the above requirements shall constitute as the formal test report.

(d) The Contractor shall not retain the first article provided under this contract, throughout production, to serve as the manufacturing standard of acceptance.

(e) The first article unit shall be representative of the production lot and be produced at the same facilities using the same equipment as the production lot. The contractor shall include a statement to that effect as part of the inspection report.

(f) Unless otherwise specified in this contract, any item destroyed or consumed during the inspection and testing process is not to be considered as part of the contract quantity. The full quantity of acceptable and serviceable items

Any noncompliance with the contractual requirements shall be cause for rejection of the First Article Test.

Video/Deflection Circuit Card Assembly APN 13592574

This Test Plan is applicable to IBAS TAS LTAS Video/Deflection Circuit Card Assembly APN 13592574. This Test Plan contains unique First Article Testing requirements that will be conducted by the Contractor on the sample size specified on the contract. The actual requirements call out below are referenced on MIS-PRF-54005.

A Government representative of DEVCOM AvMC Systems Readiness Directorate (SRD) Sustainment Division Quality Requirements Branch shall witness the First Article Test.

2. First Article Test

(a) The first article test shall be in accordance with the technical data package and contractual requirements. First

a. Internally generated/modified signals per para. 3.4.1.1

b. Sync signals per para. 3.4.1.1.1

c. Blanking signal per para. 3.4.1.1.2

d. Input/output signals per para. 3.4.1.1.3.1

e. Frequency response per para. 3.4.1.1.3.2

f. Voltage range per para. 3.4.1.1.3.3

g. Horizontal deflection per para. 3.4.1.2

h. Raster size per para. 3.4.1.2.1

i. Vertical deflection per para. 3.4.1.3

j. High voltage regulator per para. 3.4.1.4

k. Power output per para. 3.4.1.4.1

l. Adjustments and test points per para. 3.4.1.5

m. HV/Deflection Adjustments per para. 3.4.1.5.1

n. Contrast/Brightness Adjustments per para. 3.4.1.5.2

o. Test points per para. 3.4.1.5.3

p. CRT input parameters per para. 3.4.1.6

q. Dimensions per para. 3.4.2.1

r. Weight per para. 3.4.2.2

s. Mechanical interface per para. 3.4.3.1

t. Space compatibility per para. 3.4.3.1.1

u. CCA Retainer per para. 3.4.3.1.2

v. Electrical interface per para. 3.4.3.2

w. Connector type per para. 3.4.3.2.1

x. Connector pin assignments per para. 3.4.3.2.2

y. Built in test (BIT) per para. 3.4.3.3

Test Plan 13592574 Sheet 2 of 3

(5) A review for compliance with preservation, packaging, packing, and marking requirements with documented

(6) The verification through objective evidence with documented results that all of the inspection, testing, measuring and diagnostic equipment used in the inspection/test of the first article pieces(s) are maintained in

(7) Any features/characteristics that will not be able to be verified when part is complete will be subject to in-process verification. The Government will be afforded an opportunity to witness any in-process inspections.

(b) Unless otherwise agreed upon by the Government and the Contractor, the first article inspection and test shall be conducted at a single location, at the intended site of manufacture. As part of the first article inspection and test, the Government requires the Contractor and/or its subcontractor to produce or demonstrate any or all the following:

(1) Proof that a quality/inspection program/system exists, is in place and functional at the time of the first article

(2) Proof that any fixtures, tool masters, jigs, or similar devices used, in the inspection and/or testing of the first article, have been subjected to an initial inspection, or other suitable means supporting their accuracy, before

(3) A complete detailed description of inspection/test records shall be prepared and available at the time of the first article inspection and test. These records shall include, but are not limited to, records encompassing the manufacturing, processing, inspecting, accepting/rejecting, controlling and testing of parts, components, and/or assemblies. Examples of such records may include, but are not limited to, receiving/incoming/in-process/final inspection, process control, disposition of non-conforming material, inspection and testing done during fabrication and assembly, certification and qualification of special processes and special process personnel, written schedules and records of required periodic inspections, and the calibration and certification of all

(c) The first article’s test report shall consist of all the necessary documentation to demonstrate and support full compliance with the first article’s test requirements as set forth in this test plan. The paperwork (including manufacturing planning, travelers, process sheets, work instructions, and drawings) resulting from verification of the above requirements shall constitute as the formal test report.

(d) The Contractor shall not retain the first article provided under this contract, throughout production, to serve as the manufacturing standard of acceptance.

Test Plan 13592574 Sheet 3 of 3

(e) The first article unit shall be representative of the production lot and be produced at the same facilities using the same equipment as the production lot. The contractor shall include a statement to that effect as part of the inspection report.

(f) Unless otherwise specified in this contract, any item destroyed or consumed during the inspection and testing process is not to be considered as part of the contract quantity. The full quantity of acceptable and serviceable items

Any noncompliance with the contractual requirements shall be cause for rejection of the First Article Test.

Power Supply Assembly APN 13620091

This Test Plan is applicable to IBAS Power Supply Assembly APN 13620091. This Test Plan contains unique First Article Testing requirements that will be conducted by the Contractor on the sample size specified on the contract.

2. First Article Test

(a) The first article test shall be in accordance with the technical data package and contractual requirements. First

(1) Technical requirements as defined on forms 1, 2, and 3 per AS9102 or equivalent. These forms shall be filled out for the following Army part numbers in the technical data package:

a. 13620091

b. 13620092

c. 13620094

d. 13620011

e. 13620113

f. 13620100

g. 806772-2

h. 13492609

(3) Workmanship per standard practice

(4) A review for compliance with identification and marking per drawing requirements

(5) A review for compliance with preservation, packaging, packing, and marking requirements with documented

(6) The verification through objective evidence with documented results that all of the inspection, testing, measuring and diagnostic equipment used in the inspection/test of the first article pieces(s) are maintained in

(7) Any features/characteristics that will not be able to be verified when part is complete will be subject to in-process verification. The Government will be afforded an opportunity to witness any in-process inspections.

(b) Unless otherwise agreed upon by the Government and the Contractor, the first article inspection and test shall be conducted at a single location, at the intended site of manufacture. As part of the first article inspection and test, the Government requires the Contractor and/or its subcontractor to produce or demonstrate any or all the following:

(1) Proof that a quality/inspection program/system exists, is in place and functional at the time of the first article

Test Plan 13620091 Sheet 2 of 2

(2) Proof that any fixtures, tool masters, jigs, or similar devices used, in the inspection and/or testing of the first article, have been subjected to an initial inspection, or other suitable means supporting their accuracy, before

(3) A complete detailed description of inspection/test records shall be prepared and available at the time of the first article inspection and test. These records shall include, but are not limited to, records encompassing the manufacturing, processing, inspecting, accepting/rejecting, controlling and testing of parts, components, and/or assemblies. Examples of such records may include, but are not limited to, receiving/incoming/in-process/final inspection, process control, disposition of non-conforming material, inspection and testing done during fabrication and assembly, certification and qualification of special processes and special process personnel, written schedules and records of required periodic inspections, and the calibration and certification of all

(c) The first article’s test report shall consist of all the necessary documentation to demonstrate and support full compliance with the first article’s test requirements as set forth in this contract. The test report shall include manufacturing planning, travelers, process sheets, work instructions, and drawings.

(d) The Contractor shall not retain the first article provided under this contract, throughout production, to serve as the manufacturing standard of acceptance.

(e) The first article unit shall be representative of the production lot and be produced at the same facilities using the same equipment as the production lot. The contractor shall include a statement to that effect as part of the inspection report.

(f) Unless otherwise specified in this contract, any item destroyed or consumed during the inspection and testing process is not to be considered as part of the contract quantity. The full quantity of acceptable and serviceable items

Any noncompliance with the contractual requirements shall be cause for rejection of the First Article Test.

Processor Circuit Card Assembly APN 13690050

This Test Plan is applicable to IBAS TAS LTAS Processor Circuit Card Assembly APN 13690050. This Test Plan contains unique First Article Testing requirements that will be conducted by the Contractor on the sample size specified on the contract. The actual requirements call out below are referenced on APN 13685124.

A Government representative of DEVCOM AvMC Systems Readiness Directorate (SRD) Sustainment Division Quality Requirements Branch shall witness the First Article Test.

2. First Article Test

(a) The first article test shall be in accordance with the technical data package and contractual requirements. First

a. Voltage characteristics per para. 3.4.1.2.1.1

b. Power consumption per para. 3.4.1.2.1.2

c. Processor per para. 3.4.1.2.2

d. Program memory per para. 3.4.1.2.3

e. Non-volatile memory per para. 3.4.1.2.3.1

f. Volatile memory per para. 3.4.1.2.3.2

g. Alphanumeric and icon storage memory per para. 3.4.1.2.4

h. Watchdog timer per para. 3.4.1.2.5

i. TAS reset output per para. 3.4.1.2.6

j. Processor external interface per para. 3.4.1.2.7

k. Interrupt inputs per para. 3.4.1.2.8

l. Camera control outputs per para. 3.4.1.2.9

m. CRT aspect ratio control per para. 3.4.1.2.10

n. Control function definition per para. 3.4.1.2.11

o. Built in test (BIT) per para. 3.4.1.2.12

p. Dimensions per para. 3.4.2.1

q. Weight per para. 3.4.2.2

r. Mechanical interface per para. 3.4.3.1

s. Card retainer per para. 3.4.3.1.1

t. Heat transfer per para. 3.4.3.1.2

u. Connectors per para. 3.4.3.2.1

v. Connector pinouts per para. 3.4.3.2.2

w. C40 memory map per para. 3.4.3.3.1

x. C40 control register definition per para. 3.4.3.3.2

Test Plan 13690050 Sheet 2 of 3

(3) Workmanship per para. 3.4.8

(5) A review for compliance with preservation, packaging, packing, and marking requirements with documented

(6) The verification through objective evidence with documented results that all of the inspection, testing, measuring and diagnostic equipment used in the inspection/test of the first article pieces(s) are maintained in

(7) Any features/characteristics that will not be able to be verified when part is complete will be subject to in-process verification. The Government will be afforded an opportunity to witness any in-process inspections.

(b) Unless otherwise agreed upon by the Government and the Contractor, the first article inspection and test shall be conducted at a single location, at the intended site of manufacture. As part of the first article inspection and test, the Government requires the Contractor and/or its subcontractor to produce or demonstrate any or all the following:

(1) Proof that a quality/inspection program/system exists, is in place and functional at the time of the first article

(2) Proof that any fixtures, tool masters, jigs, or similar devices used, in the inspection and/or testing of the first article, have been subjected to an initial inspection, or other suitable means supporting their accuracy, before

(3) A complete detailed description of inspection/test records shall be prepared and available at the time of the first article inspection and test. These records shall include, but are not limited to, records encompassing the manufacturing, processing, inspecting, accepting/rejecting, controlling and testing of parts, components, and/or assemblies. Examples of such records may include, but are not limited to, receiving/incoming/in-process/final inspection, process control, disposition of non-conforming material, inspection and testing done during fabrication and assembly, certification and qualification of special processes and special process personnel, written schedules and records of required periodic inspections, and the calibration and certification of all

(c) The first article’s test report shall consist of all the necessary documentation to demonstrate and support full compliance with the first article’s test requirements as set forth in this test plan. The paperwork (including manufacturing planning, travelers, process sheets, work instructions, and drawings) resulting from verification of the above requirements shall constitute as the formal test report.

(d) The Contractor shall not retain the first article provided under this contract, throughout production, to serve as the

Test Plan 13690050 Sheet 3 of 3

(e) The first article unit shall be representative of the production lot and be produced at the same facilities using the same equipment as the production lot. The contractor shall include a statement to that effect as part of the inspection report.

(f) Unless otherwise specified in this contract, any item destroyed or consumed during the inspection and testing process is not to be considered as part of the contract quantity. The full quantity of acceptable and serviceable items

Any noncompliance with the contractual requirements shall be cause for rejection of the First Article Test.

Interface Circuit Card Assembly APN 13690051

This Test Plan is applicable to IBAS TAS LTAS Interface Circuit Card Assembly APN 13690051. This Test Plan contains unique First Article Testing requirements that will be conducted by the Contractor on the sample size specified on the contract. The actual requirements call out below are referenced on APN 13685125.

A Government representative of DEVCOM AvMC Systems Readiness Directorate (SRD) Sustainment Division Quality Requirements Branch shall witness the First Article Test.

2. First Article Test

(a) The first article test shall be in accordance with the technical data package and contractual requirements. First

a. Electrical functionality per para. 3.4.1.2

b. Input power per para. 3.4.1.2.1

c. BELRF interface per para. 3.4.1.2.2

d. RS-485 implementation per para. 3.4.1.2.2.1

e. MCS interface per para. 3.4.1.2.3

f. 1553 interface per para. 3.4.1.2.3.1

g. 1553 Remote terminal address per para. 3.4.1.2.3.1.1

h. 1553 Bus isolation per para. 3.4.1.2.3.1.2

i. 1553 Bus mode per para. 3.4.1.2.3.1.3

j. Xenon Tracker Assembly (XTA) interface per para. 3.4.1.2.4

k. Narrow Field of View (NFOV)/Wide Field of View (WFOV) selection per para. 3.4.1.2.4.1

l. Xenon tracker assembly gain per para. 3.4.1.2.4.2

m. Automatic gain control (AGC) per para. 3.4.1.2.4.2.1

n. Control logic circuit per para. 3.4.1.2.5

o. BIT rollup per para. 3.4.1.2.6

p. Direct View Optics (DVO) control per para. 3.4.1.2.7

q. DVO Field of View (FOV) per para. 3.4.1.2.7.1

r. DVO FOV motor drive per para. 3.4.1.2.7.1.1

s. DVO FOV Position Feedback per para. 3.4.1.2.7.1.2

t. DVO FOV Bit per para. 3.4.1.2.7.1.3

u. DVO FOV Nuclear Event Control per para. 3.4.1.2.7.1.4

v. TV Filter Selection Control per para. 3.4.1.2.7.2

w. Filter Drive Control per para. 3.4.1.2.7.2.1

Test Plan 13690051 Sheet 2 of 4

x. Filter Position Feedback per para. 3.4.1.2.7.2.2

y. Filter Drive BIT per para. 3.4.1.2.7.2.3

z. DVO Weapon Select Interface per para. 3.4.1.2.7.3.1

aa. DVO Reticle Selection per para. 3.4.1.2.7.3.2

bb. Reticle Illumination per para. 3.4.1.2.7.3.2.1

cc. Reticle Brightness per para. 3.4.1.2.7.3.2.2

dd. Reticle Nuclear Event Control per para. 3.4.1.2.7.3.2.3

ee. DVO Shutter Control per para. 3.4.1.2.7.4.1

ff. DVO Shutter Drive per para. 3.4.1.2.7.4.1.2

gg. BELRF Shutter Control per para. 3.4.1.2.7.4.2

hh. BELRF Shutter Motor Drive per para. 3.4.1.2.7.4.2.1

ii. BELRF Shutter Feedback per para. 3.4.1.2.7.4.2.2

jj. BELRF Shutter Drive Bit per para. 3.4.1.2.7.4.2.3

kk. Focus Motor Drive per para. 3.4.1.2.8.1

ll. Focus Motor Initial Position per para. 3.4.1.2.8.1.1

mm. Elevation Motor per para. 3.4.1.2.9.1

nn. Elevation Motor Drive per para. 3.4.1.2.9.1.1

oo. Elevation Position Feedback per para. 3.4.1.2.9.1.2

pp. Elevation Motor Bit per para. 3.4.1.2.9.1.3

qq. Boresight Stepper Motor Drive per para. 3.4.1.2.9.2.1

rr. Stepper Motor Position Feedback per para. 3.4.1.2.9.2.2

ss. Boresight Motor Feedback per para. 3.4.1.2.9.2.3

tt. Gun Reticle Source per para. 3.4.1.2.9.3.1.1

uu. IBAS Reticle Source per para. 3.4.1.2.9.3.1.2

vv. XTA Boresight Source per para. 3.4.1.2.9.3.2

ww. FLIR Target Heater per para. 3.4.1.2.9.3.3

xx. Linearity Source per para. 3.4.1.2.9.3.4

yy. CRT Control per para. 3.4.1.2.10

zz. CRT Brightness Control per para. 3.4.1.2.10.1 aaa. CRT Contrast Control per para. 3.4.1.2.10.2 bbb. Boresight Thermistor Conversion per para. 3.4.1.2.11.1 ccc. Clock Inputs per para. 3.4.1.2.12.3 ddd. System Reset per para. 3.4.1.2.12.4 eee. Memory Map per para. 3.4.1.2.12.5 fff. Dimensions per para. 3.4.2.1 ggg. Weight per para. 3.4.2.2 hhh. Mechanical interface per para. 3.4.3.1

iii. Electrical interface per para. 3.4.3.2 jjj. Connector type per para. 3.4.3.2.1 kkk. Connector pin assignments per para. 3.4.3.2.2 lll. Built in test (BIT) per para. 3.4.3.3

Test Plan 13690051 Sheet 3 of 4

(5) A review for compliance with preservation, packaging, packing, and marking requirements with documented

(6) The verification through objective evidence with documented results that all of the inspection, testing, measuring and diagnostic equipment used in the inspection/test of the first article pieces(s) are maintained in

(7) Any features/characteristics that will not be able to be verified when part is complete will be subject to in-process verification. The Government will be afforded an opportunity to witness any in-process inspections.

(b) Unless otherwise agreed upon by the Government and the Contractor, the first article inspection and test shall be conducted at a single location, at the intended site of manufacture. As part of the first article inspection and test, the Government requires the Contractor and/or its subcontractor to produce or demonstrate any or all the following:

(1) Proof that a quality/inspection program/system exists, is in place and functional at the time of the first article

(2) Proof that any fixtures, tool masters, jigs, or similar devices used, in the inspection and/or testing of the first article, have been subjected to an initial inspection, or other suitable means supporting their accuracy, before

(3) A complete detailed description of inspection/test records shall be prepared and available at the time of the first article inspection and test. These records shall include, but are not limited to, records encompassing the manufacturing, processing, inspecting, accepting/rejecting, controlling and testing of parts, components, and/or assemblies. Examples of such records may include, but are not limited to, receiving/incoming/in-process/final inspection, process control, disposition of non-conforming material, inspection and testing done during fabrication and assembly, certification and qualification of special processes and special process personnel, written schedules and records of required periodic inspections, and the calibration and certification of all

(c) The first article’s test report shall consist of all the necessary documentation to demonstrate and support full compliance with the first article’s test requirements as set forth in this test plan. The paperwork (including manufacturing planning, travelers, process sheets, work instructions, and drawings) resulting from verification of the above requirements shall constitute as the formal test report.

(d) The Contractor shall not retain the first article provided under this contract, throughout production, to serve as the

Test Plan 13690051 Sheet 4 of 4

(e) The first article unit shall be representative of the production lot and be produced at the same facilities using the same equipment as the production lot. The contractor shall include a statement to that effect as part of the inspection report.

(f) Unless otherwise specified in this contract, any item destroyed or consumed during the inspection and testing process is not to be considered as part of the contract quantity. The full quantity of acceptable and serviceable items

Any noncompliance with the contractual requirements shall be cause for rejection of the First Article Test.

P-Head Interface Circuit Card Assembly APN 13690053

This Test Plan is applicable to IBAS TAS PHS P-Head Interface Circuit Card Assembly APN 13690053. This Test Plan contains unique First Article Testing requirements that will be conducted by the Contractor on the sample size specified on the contract. The actual requirements call out below are referenced on APN 13685127.

A Government representative of DEVCOM AvMC Systems Readiness Directorate (SRD) Sustainment Division Quality Requirements Branch shall witness the First Article Test.

2. First Article Test

(a) The first article test shall be in accordance with the technical data package and contractual requirements. First

a. Electrical functionality per para. 3.4.1.1

b. Jitter Compatibility per para. 3.4.1.2

c. Dimensions per para. 3.4.2.1

d. Weight per para. 3.4.2.3

e. Mechanical interface per para. 3.4.3.1

f. Retention and heat dissipation per para. 3.4.3.1.1

g. Electrical interface per para. 3.4.3.2

h. Power consumption per para. 3.4.3.3.1

i. Signal inputs per para. 3.4.3.3.2.1

j. Resolution per para. 3.4.3.3.2.2

k. Dynamic tracking per para. 3.4.3.3.2.3

l. DC error per para. 3.4.3.3.2.4

m. Temperature sensitivity per para. 3.4.3.3.2.5

n. Signal outputs per para. 3.4.3.3.2.6

o. Excitation per para. 3.4.3.3.2.7

p. Frequency per para. 3.4.3.3.3.1

q. Current per para. 3.4.3.3.3.2

r. Range per para. 3.4.3.3.4.1

s. Scale factor per para. 3.4.3.3.4.2

t. Phase shift per para. 3.4.3.3.4.3

u. Scale factor per para. 3.4.3.3.5.1

v. Range per para. 3.4.3.3.5.2

w. Current sense per para. 3.4.3.3.6.1

x. Scale factor per para. 3.4.3.3.6.2

y. Range per para. 3.4.3.3.6.3

Test Plan 13690053 Sheet 2 of 3

z. Scale factor per para. 3.4.3.3.7.1

aa. Range per para. 3.4.3.3.7.2

bb. Capture loop per para. 3.4.3.3.8

cc. Bandwidth per para. 3.4.3.3.8.1

dd. Notch filter per para. 3.4.3.3.8.2

ee. Test points per para. 3.4.3.3.9

ff. Analog to digital conversion per para. 3.4.3.3.10

gg. Data output per para. 3.4.3.3.11

hh. Spin motor drive per para. 3.4.3.3.12.1

ii. Initialization per para. 3.4.3.3.12.2

jj. Operating per para. 3.4.3.3.12.3

kk. Signal input per para. 3.4.3.3.13.1

ll. Initial state per para. 3.4.3.3.13.2

mm. Gyro sample skew per para. 3.4.3.3.14.1

nn. Synchronization reference input per para. 3.4.3.3.14.2

oo. Sample synchronization delays per para. 3.4.3.3.14.3

pp. Sample synchronization variances per para. 3.4.3.3.14.4

qq. PHS command bus per para. 3.4.3.3.15

rr. PHS sensor bus per para. 3.4.3.3.16

ss. Clock input per para. 3.4.3.3.17

tt. Data conversion rate per para. 3.4.3.3.18

(5) A review for compliance with preservation, packaging, packing, and marking requirements with documented

(6) The verification through objective evidence with documented results that all of the inspection, testing, measuring and diagnostic equipment used in the inspection/test of the first article pieces(s) are maintained in

(7) Any features/characteristics that will not be able to be verified when part is complete will be subject to in-process verification. The Government will be afforded an opportunity to witness any in-process inspections.

Test Plan 13690053 Sheet 3 of 3

(b) Unless otherwise agreed upon by the Government and the Contractor, the first article inspection and test shall be conducted at a single location, at the intended site of manufacture. As part of the first article inspection and test, the Government requires the Contractor and/or its subcontractor to produce or demonstrate any or all the following:

(1) Proof that a quality/inspection program/system exists, is in place and functional at the time of the first article

(2) Proof that any fixtures, tool masters, jigs, or similar devices used, in the inspection and/or testing of the first article, have been subjected to an initial inspection, or other suitable means supporting their accuracy, before

(3) A complete detailed description of inspection/test records shall be prepared and available at the time of the first article inspection and test. These records shall include, but are not limited to, records encompassing the manufacturing, processing, inspecting, accepting/rejecting, controlling and testing of parts, components, and/or assemblies. Examples of such records may include, but are not limited to, receiving/incoming/in-process/final inspection, process control, disposition of non-conforming material, inspection and testing done during fabrication and assembly, certification and qualification of special processes and special process personnel, written schedules and records of required periodic inspections, and the calibration and certification of all

(c) The first article’s test report shall consist of all the necessary documentation to demonstrate and support full compliance with the first article’s test requirements as set forth in this test plan. The paperwork (including manufacturing planning, travelers, process sheets, work instructions, and drawings) resulting from verification of the above requirements shall constitute as the formal test report.

(d) The Contractor shall not retain the first article provided under this contract, throughout production, to serve as the manufacturing standard of acceptance.

(e) The first article unit shall be representative of the production lot and be produced at the same facilities using the same equipment as the production lot. The contractor shall include a statement to that effect as part of the inspection report.

(f) Unless otherwise specified in this contract, any item destroyed or consumed during the inspection and testing process is not to be considered as part of the contract quantity. The full quantity of acceptable and serviceable items

Any noncompliance with the contractual requirements shall be cause for rejection of the First Article Test.