Attachment III - Specification for Welin Lambie Dual Point Davit Model TW PIV 5.0B Support FY2021 (Rev-0, 18 August 2021).pdf

USCGC (WMEC 210 & 270 CLASSES)

SPECIFICATION FOR WELIN LAMBIE DUAL POINT DAVIT MODEL TW PIV 5.0B SUPPORT

FY2021

Developed By: Julius K Toida

(Rev-0, 18 August 2021)

USCGC (WMEC-210 & 270 CLASSES)

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. vi Consolidated List of Critical Inspection Items ........................................................................................... vii Principal Characteristics ............................................................................................................................ viii General Requirements WORK ITEM 1: Welin-Lambie Model TW.PIV 5.0B Dual Point Davit, Inspect, Test and Overhaul WORK ITEM 2: Welin-Lambie Model TW.PIV 5.0B Dual Point Davit, Renew WORK ITEM 3: Welin-Lambie Model TW.PIV 5.0B Dual Point Davit, Shipping and Storage iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast Guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 618 WMEC 583-003, Rev E, Diagram Boat Davit Hydraulic Circuit (applicable for

210 A class vessels)

Coast Guard Drawing 618 WMEC 583-063, Rev G, OTHB Davit Arrangement (applicable for 210 A class vessels)

Coast Guard Drawing 618 WMEC 583-064, Rev D, OTHB Davit Installation (applicable for 210 A class vessels)

Coast Guard Drawing 618 WMEC 583-065, Rev-, OTHB Davit - Access Platform Mod (applicable for

210 A class vessels)

Coast Guard Drawing 627 WMEC 583-003, Rev C, Boat Davit Hydraulic Circuit (applicable for 210 B class vessels)

Coast Guard Drawing 627 WMEC 583-006, Rev D, Hydraulic Piping for Boat Davits (applicable for 210

B class vessels)

Coast Guard Drawing 627 WMEC 583-040, Rev J, OTHB Davit Arrangement (applicable for 210 B class vessels)

Coast Guard Drawing 627 WMEC 583-041, Rev F, OTHB Davit Installation (applicable for 210 B class vessels)

Coast Guard Drawing 627 WMEC 583-042, Rev A, OTHB Davit - Access Platform (applicable for 210 B class vessels)

Coast Guard Drawing 901 WMEC 583-011, Rev C, Boat Davit Hydraulic Power Unit Installation and

Assembly (applicable for 270 A class vessels)

Coast Guard Drawing 901 WMEC 583-013, Rev A, Boat Davit Outline and Assembly (applicable for 270

A class vessels)

Coast Guard Drawing 901 WMEC 583-015, Rev-, Davit Modifications Arrgt and Details (applicable for

270 A class vessels)

Coast Guard Drawing 901 WMEC 583-021, Rev D, OTHB Electrical Installation (applicable for 270 A class vessels)

Coast Guard Drawing 901 WMEC 583-023, Rev E, OTHB Davit Installation (applicable for 270 A class vessels)

Coast Guard Drawing 901 WMEC 583-024, Rev G, OTHB Davit Arrangement (applicable for 270 A class vessels)

Coast Guard Drawing 905 WMEC 583-004, Rev A, Boat Davit Hyd Sys A&D (applicable for 270 B class vessels) v (Rev-0)

Coast Guard Drawing 905 WMEC 583-024, Rev G, OTHB Davit Arrangement (applicable for 270 B class vessels)

Coast Guard Drawing 905 WMEC 583-025, Rev E, OTHB Davit Installation (applicable for 270 B class vessels)

Coast Guard Drawing FL 2605-038, Rev A, Welin Lambie 5.0B RHI Cradle End Pads

Coast Guard Drawing FL 8201-107, Rev A, Welin Lambie Davit OTH Boat Gripe Assemblies

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Technical Publication (TP) 3943, Feb 2019, Twin Pivot Arm Davit - Type TW.PIV 5.0B -

Ref. No. 5558-1 Thru 5558-15

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 2351 (SFLC Std Spec 2351), 2020, Overhaul DC

Generators & Motors

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2020, Overhaul AC

Electrical Motors

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASME BPV Code Section VIII, Division 1 & 2, Rules for the Construction of Pressure Vessels

ASTM International (ASTM) D3951, R2018, Standard Practice for Commercial Packaging vi (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

1 N 4 Year Davit In-place

Overhaul Kit

P/N: 892-02053 NSN: 3950-

01-F18-5354

1 ea. 124,230.00

1 Y Cylinder Assembly NSN: 3040-99-239-4845 2 ea. 20,557.00

1 Y Hook, Release, Boat

Davit

NSN: 4030-01-467-1005 2 ea. 4,660.00

2 Y Welin-Lambie OTHB

Davit

PN: Model number 5558

Series NSN: 2030-99-454-

1 ea. 582,000.00 vii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.1.4

(Inspection report particulars)):

Work

Item Title

This section is not applicable to this package.

viii (Rev-0)

PRINCIPAL CHARACTERISTICS

210' WMEC (A-CLASS)

PHYSICAL

Length overall 210' 6"

Length between perpendiculars 200' 0"

Beam molded 34' 0"

Depth molded, main deck amidships 19' 6"

Full load displacement 1,170 long tons

Draft, full load to baseline amidships

*Baseline is 9” below keel amidships

12' 0"

Design drag between perpendiculars 1' 6"

Highest projection above baseline

*VHF-FM ADF antenna

90' 0"

Shore tie voltage requirements 400A / 440V

Frame spacing 1' 0"

MACHINERY

Main propulsion 2 ALCO Model 16-251-CE Diesel Engines, 5,000 BHP total

Ship's service generators 2 Caterpillar Model 3406B Diesel-driven SR4, 250 KW each @ 0.8 power factor, 440VAC, 3 phase, 60 cycle

Emergency generator Caterpillar Model 3306B Diesel-driven SR4, 180 KW @ 0.8 power factor, 440VAC, 3 phase 60 cycle

Number of propellers 2

Propeller diameter 7' 6"

Number of blades, Each 4

Pitch Controllable

Shaft RPM 300

Shaft diameter 8.25" at exit of hull

Anchor & chain Two 2,800 lb Navy Stockless Anchors, 7 shots of chain each

TANK CAPACITIES

Diesel fuel total (95%) 47,140 gal.

Fresh water total (100%) 11,135 gal.

JP-5 fuel total (95%) 4,717 gal.

Lube oil total (95%) 2,331 gal.

ix (Rev-0)

210' WMEC (B-CLASS)

PHYSICAL

Length overall 210' 6"

Length between perpendiculars 200' 0"

Beam molded 34' 0"

Depth molded, main deck amidships 19' 6"

Full load displacement 1,170 long tons

Draft, full load to baseline amidships

*Baseline is 9” below keel amidships

12' 0"

Design drag between perpendiculars 1' 6"

Highest projection above baseline

*VHF-FM ADF antenna

90' 0"

Shore tie voltage requirements 400A / 440V

Frame spacing 1' 0"

MACHINERY

Main propulsion 2 ALCO Model 16-251-B Diesel Engines, 5,000 BHP total

Ship's service generators 2 Caterpillar Model 3406B Diesel-driven SR4, 250 KW each @ 0.8 power factor, 440VAC, 3 phase, 60 cycle

Emergency generator Caterpillar Model 3306B Diesel-driven SR4, 180 KW @ 0.8 power factor, 440VAC, 3 phase 60 cycle

Number of propellers 2

Propeller diameter 7' 6"

Number of blades, each 4

Pitch Controllable

Shaft RPM 300

Shaft diameter 8.25" at exit of hull

Anchor & chain Two 2,800 lb Navy Stockless Anchors, 7 shots of chain each

TANK CAPACITIES

Diesel fuel total (95%) 48,427 gal.

Fresh water total (100%) 11,693 gal.

JP-5 fuel total (95%) 4,683 gal.

Lube oil total (95%) 2,390 gal.

x (Rev-0)

270' WMEC (A-CLASS)

PHYSICAL

Length overall 270' 0"

Length between perpendiculars 255' 0"

Beam molded 38' 0"

Depth molded, main deck amidships

01 level amidships

23' 6"

31' 4"

Full load displacement 1,902.2 long tons

Draft, full load to baseline amidships 14' 3"

Highest projection above baseline

*height approximated

≈ 110' 0"

Shore tie voltage requirements 2 cables, 400A / 450V, 3 phase

Frame spacing 1' 0"

MACHINERY

Main propulsion 2 ALCO Model 18-251-F Diesel Engines, 3,600 BHP each

Ship’s service generators 2 Caterpillar Model D-398-TA Diesel-driven KATO 6P6-

1350 Generators. 475 KW each @ 0.8 power factor, 450VAC, 3 phase, 60 cycle

Emergency generators Caterpillar Model D-348-TA Diesel-driven KATO 4P4-

1900. 475KW @ 0.8 power factor, 450VAC, 3 phase, 60 cycle

Number of propellers 2

Propeller diameter 9' 0"

Number of blades, Each 4

Pitch Controllable

Shaft RPM 260

Shaft diameter 10.55" at exit of hull

Anchor & chain Two 4,000 lb Navy Stockless Anchors, 8 shots of chain each

TANK CAPACITIES

Diesel fuel total (95%) 79,210 gal.

JP-5 total (95%) 25,890 gal.

Potable water total (100%) 8,553 gal.

Hydraulic & lube oil total (95%) 2,237 gal.

xi (Rev-0)

270' WMEC (B-CLASS)

PHYSICAL

Length overall 270' 0"

Length between perpendiculars 255' 0"

Beam molded 38' 0"

Depth molded, main deck amidships, 01 level amidships

23' 7"

31' 4"

Full load displacement 1,886 long tons

Draft, full load to baseline amidships 14' 2"

Highest projection above baseline

*height approximated

≈ 110' 0"

Shore tie voltage requirements 2 cables, 400A / 450V, 3 phase

Frame spacing 1' 0"

MACHINERY

Main propulsion 2 ALCO Model 18-251-F Diesel Engines, 3,650 BHP each

Ship’s service generators 2 Caterpillar Model D-398-TA Diesel-driven KATO 6P6-1350 Generators. 475

KW each @ 0.8 power factor, 450VAC, 3 phase, 60 cycle

Emergency generators Caterpillar Model D-348-TA Diesel-driven KATO 4P4-1900. 475KW @ 0.8 power factor, 450VAC, 3 phase, 60 cycle

Number of propellers 2

Propeller diameter 9' 0"

Number of blades, each 4

Pitch Controllable

Shaft RPM 260

Shaft diameter 10.55" at exit of hull

Anchor & chain Two 4,000 lb Navy Stockless Anchors, 8 shots of chain each

TANK CAPACITIES

Diesel fuel total (95%) 79,950 gal.

JP-5 total (95%) 19,626 gal.

Potable water total (100%) 8,553 gal.

Hydraulic & lube oil total (95%) 2,561 gal.

1 (Rev-0)

00000_0220_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC

Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable

Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility shall be provided at time of award.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3 (Rev-0)

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For

Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the

Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast

Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC Standard Specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2020 Edition Standard Specifications and supersede published content:

4 (Rev-0)

None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

7 (Rev-0)

QA-3A - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

8 (Rev-0)

QA-3B - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading

(mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic

Pull-Off (Type I/Banana) Gauge Is

Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

1 AVG. BMR DEVIATION

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

11 (Rev-0)

58300_1020_210_270

WORK ITEM 1: Welin-Lambie Model TW.PIV 5.0B Dual Point Davit, Inspect, Test and Overhaul

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to inspect, test, and overhaul a

Welin-Lambie TW.PIV 5.0B Dual Point Davit.

1.2 Government-furnished property.

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

N 4 Year Davit In-place

Overhaul Kit

P/N: 892-02053

NSN: 3950-01-F18-5354

1 ea. 124,230.00

Y Cylinder Assembly NSN: 3040-99-239-4845 2 ea. 20,557.00

Y Hook, Release, Boat Davit NSN: 4030-01-467-1005 2 ea. 4,660.00

2. REFERENCES

COAST GUARD DRAWINGS

None.

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 3943, Feb 2019, Twin Pivot Arm Davit - Type TW.PIV

5.0B - Ref. No. 5558-1 Thru 5558-15

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 2351 (SFLC Std Spec 2351), 2020, Overhaul DC Generators & Motors

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2020, Overhaul AC Electrical Motors

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

12 (Rev-0)

OTHER REFERENCES

ASME BPV Code Section VIII, Division 1 & 2, Rules for the Construction of Pressure Vessels

ASTM International (ASTM) D3951, R2018, Standard Practice for Commercial Packaging

British Standard (BS) BS EN 837-1, 03/1998, Pressure Gauges Part 1: Bourdon Tube Pressure

Gauges – Dimensions, Metrology, Requirements and Testing

FED-STD-595C, 16 Jan 2008, Colors Used in Government Procurement

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface

Preparation Standard SSPC-SP 7/NACE No.4, 2007, Brush-Off Blast Cleaning

3. REQUIREMENTS

3.1 General. The Contractor shall accomplish all work herein in accordance with SFLC Std Spec 5000 and TP 3943. The Contractor shall provide all services required to accomplish the work herein on the

Welin-Lambie TW.PIV 5.0B Dual Point Davit system.

3.1.1 CIR.

None.

3.1.2 Tech Rep. The Coast Guard (SFLC MECPL) will provide the services of a qualified Tech Rep, who is certified/authorized by Welin-Lambie on Model TW.PIV 5.0B davit, to accomplish the following tasks – on site:

Advise on manufacturer's proprietary information pertinent to the system.

Assist with proper repair methods, and ensure compliance with manufacturer’s procedures and standards during disassembly, inspection, repair, modification, calibration, reassembly and test of the equipment/system.

3.1.2.1 The Tech Rep’s name will be provided to the Contractor at the Arrival Conference.

3.1.3 Protective measures, general. The Contractor shall furnish and install all protective measures in accordance with SFLC Std Spec 0000, (Vessel component, space, and equipment protection).

3.1.3.1 Protective measures, hydraulic system(s). Maintain existing hydraulic system cleanliness and take all necessary precautions to prevent the introduction of contaminants into the hydraulic system.

Immediately after disconnecting or removing components from the hydraulic system, seal all openings to the rest of the system using caps for externally threaded connection points, bolt-on blanks, or taped-on discs/covers made of durable plastic or sheet-metal that is no less than 1/16-inch thick. Contractor shall drain all fluids from the hydraulic reservoir, fwd tension winch, aft tension winch, and gear box and dispose IAW all State and Federal requirements. Contractor shall renew all fluids IAW with TP 3943.

NOTE

Be aware that plastic bags may be used only when arrangement or configuration prevents the use of the other sealing methods specified above.

13 (Rev-0)

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec

0000.

3.1.5 Receipt report. Upon receipt of the Government furnished overhaul kit, and the additional parts furnished by the Government based on the Welin-Lambie Pre-Inspection Report, the Contractor shall inspect and inventory the Government furnished overhaul kit against overhaul kit contents shown in

Section 4 and the additional Government furnished parts identified from Welin-Lambie Pre-Inspection

Report and submit a CFR on the following:

Missing or damaged parts/components with photographs of each.

3.2 Clean and visually inspect. The Contractor shall clean and visually inspect the following in accordance with SFLC Std Spec 5000 Appendix A and submit a CFR:

Davit assembly.

Sheaves.

Boat block assembly.

Hydraulic reservoir(s).

Exterior electrical cables, wiring, and conduit.

Davit frame.

Winches.

Forward davit arm.

Aft davit arm.

Main winch drums.

Tension winch drums.

3.3 Overhaul. The Contractor shall overhaul the following components/assemblies and sub-components/assemblies in accordance with SFLC Std Spec 5000 paragraph 3.2.2 “Service and inspect”:

Boat Block Assembly.

Fwd and Aft Davit Arm Assemblies.

Winch Gearbox Assembly.

Falls Tension Winch Assembly.

Control Station Assembly.

Hydraulic System including Hoses, Hydraulic Panel Assembly and Accumulators.

3.4 Renewals.

3.4.1 The Contractor shall renew all components determined by the Tech Rep assessment to require replacement.

3.4.2 Government’s right for change out. The Government reserves the right to furnish new components required to be renewed, for installation in place of the existing. If the Government exercises this right, the

Contractor shall return the removed components to the Coast Guard PA as an MTI item.

14 (Rev-0)

3.5 Updates and upgrades. The Contractor shall update and/or upgrade the following, as required:

3.5.1 Component upgrades.

Based on Pre-Inspection report provided by Welin Lambie.

Others as directed by Welin Lambie that can be completed by the contractor.

3.6 Pressure gauge calibration. The Contractor shall ensure all pressure gauges are in accordance with BS

EN 837-1 and be calibrated and certified. Submit a CFR with current calibration date.

3.7 NDE. The Contractor shall perform NDE of the following in accordance with SFLC Std Spec 0740, Appendix C. Submit a CFR.

Foundation attachment welds.

Forward davit arm.

Aft davit arm.

3.8 Lubricate. The Contractor shall lubricate the Welin-Lambie davit system in accordance with TP 3943.

3.9 Test requirements - Post Overhaul.

3.9.1 Test plan. The Coast Guard will submit a test plan to the Contractor upon Contract Award, to include the tests prescribed herein.

3.9.2 Test notification. The Contractor shall give Coast Guard personnel 7 days’ notice prior to testing.

3.9.3 Post overhaul tests. After completion of work and in the presence of Coast Guard personnel and a qualified Tech Rep, who is certified/authorized by Welin-Lambie on Model TW.PIV 5.0B davit, the

Contractor shall conduct the following operational tests of the davit system, on a level plane to prove satisfactory operating condition in accordance with SFLC Std Spec 5000 and as specified herein. Submit a CFR summarizing all test results.

3.9.3.1 No load operational test. Conduct an operational test of the davit using no load over the entire range of motion in accordance with SFLC Std Spec 5000, paragraph B2.7.2.1.

3.9.3.2 Winch Brake/Modified static load test. Conduct a static brake test using 16,500 lbs plus or minus

25 lbs test load (150% of the Safe Working Load (SWL) of 11,000 lbs) in accordance with SFLC Std

Spec 5000, paragraph B2.7.2.3. Conduct test with a 50-50 weight distribution.

3.9.3.3 Dynamic load test. Conduct a dynamic load test using 13,750 lbs plus or minus 25 lbs test load

(125% of the Safe Working Load (SWL) of 11,000 lbs) in accordance with SFLC Std Spec 5000, paragraph B2.7.2.4 in both the normal power mode and the hydraulically-stored energy mode (emergency operation). Conduct test with a 50-50 weight distribution for each operation mode.

3.9.3.3.1 Luffing speed test at 125% SWL. Record luffing speeds from the fully-retracted to the fully-extended positions and then from the fully-extended to fully-retracted positions at 125% SWL (13,750 plus or minus 25 lbs).

NOTE

Luffing speed tests in normal operation mode shall meet a 30 to 33 second luff-in and 41 to 43 second luff-out time.

15 (Rev-0)

NOTE

Luffing speed tests in emergency operation mode shall meet a 24 to 28 second luff-in and 24 to 28 second luff-out time.

3.9.3.3.2 Dynamic test (at SWL) data recording. During the SWL dynamic test, record the following:

3.9.3.3.2.1 Main winch running speed test – gravity lower, measure and record the main winch speed

NOTE

The minimum speed shall be 73.3 RPM rope drum speed.

3.9.3.3.2.2 Main winch hoist test – demonstrate variable speed, measure and record fast and slow hoist under power.

NOTE

The minimum fast speed and low hoist speeds shall be 55 RPM and 19.5 RPM rope drum speed, respectively.

3.9.3.3.2.3 Main winch lower test – demonstrate variable speed, measure and record fast and slow lowering under power.

NOTE

The minimum fast speed and low lowering speeds shall be 56.2 RPM and 20.7

RPM rope drum speed, respectively.

3.9.3.4 Emergency hand hoisting at 110% SWL (12,100 lbs). The hand hoist shall be operated satisfactorily at 110% SWL (12,100 lbs).

3.9.3.5 Safety and emergency feature testing. Operate the davit and test all emergency stop(s), limit switch activation, brake turning handle, and emergency luffing mode (using accumulators).

3.9.4 Test certification. The Contractor shall provide a test certification, identified by davit serial number and date of completion, upon successful completion of all testing.

3.10 Label plate. The Contractor shall install a label plate(s) to document satisfactory test completion in accordance with SFLC Std Spec 5000, Appendix B, Paragraph B2.9 (Label Plates).

3.11 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.) The Contractor shall apply Densyl (Denso) Tape on designated components as per Tech Rep.

4. NOTES

4.1 Davit information:

National Stock Number (NSN): 2030-99-454-8999

16 (Rev-0)

Item name: Dual Point Davit

Part Number (PN): TW.PIV 5.0B

Original Equipment Manufacturer (OEM): Welin Lambie LTD

4.2 Contents of Government furnished overhaul kit. The following is a list of parts/components contained in the overhaul kit, which the Coast Guard requires to be renewed. The kit contents may not be all-inclusive of parts that may need to be renewed. Additional parts recommended by the Contractor for renewal will be done via CFR.

PART NUMBER DESCRIPTION QTY

N/A 4 YEAR DAVIT IN-PLACE OVERHAUL KIT

Boat Block Assembly Drawing 5650-5601

5201-8711 Sheave Bush 2

5201-8611 Isolating Bush 4

675-05035 Tension Pin 2

7300-0120 Thrust washer 2

7300-0121 Sleeve Bearing 2

651-10015 External Circlip 2

5440-5511 Rubbing Strip 4

5440-5711 Rubbing Strip 4

5440-5611 Rubbing Strip 4

616-02056 Slotted CSK HD Screw 16

616-02048 Hex HD Screw 8

616-02051 Plain Washer 8

616-02050 Hex HD Setscrew 8

616-02053 Hex Nut 8

616-02046 Plain Washer 16

Davit Assembly Drawing 5631-4601

5204-5211 Arm Pivot Bush 4

639-01070 Locknut 4

5202-8411 Cylinder Pin Bush 4

5191-4711 Roller 8

7500-1225 Self-Lubricating Bearing 32

679-40032 Split Cotter Pin 32

5191-4611 Roller 8

5418-1631 Striker Arm 2

679-38032 Split Cotter Pin 8

800-02033 Main Rope – FWD 1

17 (Rev-0)

800-02034 Main Rope – AFT 1

889-01048 Grease Nipple 28

889-01049 Grease Nipple 2

7967-0702 Oil Seal 32

5202-7211 Sleeve 32

7004-0055 Deep Groove Ball Bearing 32

652-00100 Internal Circlip 16

859-03343 Incremental Rotary Incoder 2

Winch Gearbox Assembly Drawing 5508-7002

5405-6911 Gasket 1

5062-0611 Bearing Housing 1

7967-0453 Oil Seal 1

5201-6111 Sleeve 1

7004-0045 Deep Groove Ball Bearing 1

889-02105 Sealing Washer 2

889-02006 Flanged Plug 2

859-01333 Miniature Immersion Heater 1

679-40030 Split Cotter Pin 2

647-00820 Plain Washer 2

7500-1220 Self-Lubricating Bearing 2

5727-0801 Brake Cylinder 1

677-40045F Split Cotter Pin 1

651-10065 External Circlip 2

7960-0603 O-Ring 1

7967-0401 Oil Seal 1

5520-6301 Main Brake Shoe Assembly 1

2520-1901 Centrifugal Brake Shoe Assembly 6

7960-0453 O-Ring 1

7967-0551 Oil Seal 1

652-10052 Internal Circlip 1

5425-6331 Cylinder Plate 1

5204-5011 Bush 1

679-38020 Split Cotter Pin 1

647-00810 Plain Washer 1

7500-0612 Self-Lubricating Bearing 2

5421-8011 Pivot Plate 1

18 (Rev-0)

629-00016 Hex Nut 1

609-16150 Hex HD Setscrew 1

894-01706 Bonded Washer 1

683-00327 Compression Spring 4

647-00816 Plain Washer 4

651-10030 External Circlip 4

647-00830 Plain Washer 4

5492-6011 Motor Terminal Box Gasket 1

651-10045 External Circlip 1

677-40025F Split Cotter Pin 6

Falls Tension Winch Assembly Drawing 5503-3902

5142-6911 Anchor Pin 2

5590-1411 Modified Nut 2

679-39050 Split Cotter Pin 2

5492-6011 Motor Terminal Box Gasket 2

5293-2311 Gasket 2

7960-1543 O-Ring 2

891-05524 Brake Lining 2

Control Station Assembly Drawing 5694-4701

830-00110 PVC Strip Seal 1

5405-7111 Gasket 1

Hydraulic Assembly Drawing 5631-4602

5726-6101 Pressure Hose Assembly 2

5726-5901 Pressure Hose Assembly 2

5726-6001 Pressure Hose Assembly 4

890-90204 Equal Tee 1

890-90203 Elbow Fitting 1

Hydraulic Reservoir Assembly Drawing 5735-1001

5405-7911 Reservoir Gasket 1

894-00915 Suction Strainer 2

894-00836 Oil Heater 1

894-01709 Bonded Washer 3

894-00835 Air Bag 1

894-00913 Pressure Filter Assembly 2

894-00822 Desiccant Breather 1

894-00834 Breather Adaptor 1

19 (Rev-0)

894-00813 Breather 1

894-00321 Relief Valve 2

891-00601 Pressure Filter Element 2

5492-6011 Motor Terminal Box Gasket 2

894-10213 Male Stud Coupling 2

894-10215 Male Stud Coupling 4

894-11355 Reducer 2

5425-8911 Bell Housing Gasket 2

5433-7811 Pump Gasket 2

894-00226 Coupler Spider 2

894-00206 Hydraulic Pump 2

Hydraulic Panel Assembly Drawing 5733-1301

894-00319 Solenoid Coil 1

5406-4511 Hydraulic Panel Gasket 1

891-00449 Water Filter Element 1

894-00908 Return Filter Element 1

Miscellaneous

885-02061 Accumulator Gas Valve 2

885-02059 Accumulator Bladder Kit 2

885-02072 Accumulator Bleed Valve 2

891-00460 Accumulator Cushion Ring 2

885-02025 Accumulator Safety Block 1

885-02073 Accumulator Burst Disk 2

892-01013 Cylinder Seal Kit 2

891-00451 Over Center Valve 4

20 (Rev-0)

58301_1020_210_270

WORK ITEM 2: Welin-Lambie Model TW.PIV 5.0B Dual Point Davit, Renew

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to upgrade and renew a Welin-

Lambie TW.PIV 5.0B Dual Point Davit for WMEC 210 and 270 Class cutters.

1.2 Government-furnished property.

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

Y Welin-Lambie OTHB Davit PN: Model number 5558 Series

NSN: 2030-99-454-8999

1 ea. 582,000.00

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 618 WMEC 583-003, Rev E, Diagram Boat Davit Hydraulic Circuit

(applicable for 210 A class vessels)

Coast Guard Drawing 618 WMEC 583-063, Rev G, OTHB Davit Arrangement (applicable for

210 A class vessels)

Coast Guard Drawing 618 WMEC 583-064, Rev D, OTHB Davit Installation (applicable for 210

A class vessels)

Coast Guard Drawing 618 WMEC 583-065, Rev-, OTHB Davit - Access Platform Mod

(applicable for 210 A class vessels)

Coast Guard Drawing 627 WMEC 583-003, Rev C, Boat Davit Hydraulic Circuit (applicable for

210 B class vessels)

Coast Guard Drawing 627 WMEC 583-006, Rev D, Hydraulic Piping for Boat Davits (applicable for 210 B class vessels)

Coast Guard Drawing 627 WMEC 583-040, Rev J, OTHB Davit Arrangement (applicable for

210 B class vessels)

Coast Guard Drawing 627 WMEC 583-041, Rev F, OTHB Davit Installation (applicable for 210

B class vessels)

Coast Guard Drawing 627 WMEC 583-042, Rev A, OTHB Davit - Access Platform (applicable for 210 B class vessels)

Coast Guard Drawing 901 WMEC 583-011, Rev C, Boat Davit Hydraulic Power Unit Installation and Assembly (applicable for 270 A class vessels)

21 (Rev-0)

Coast Guard Drawing 901 WMEC 583-013, Rev A, Boat Davit Outline and Assembly

(applicable for 270 A class vessels)

Coast Guard Drawing 901 WMEC 583-015, Rev-, Davit Modifications Arrgt and Details

(applicable for 270 A class vessels)

Coast Guard Drawing 901 WMEC 583-021, Rev D, OTHB Electrical Installation (applicable for

270 A class vessels)

Coast Guard Drawing 901 WMEC 583-023, Rev E, OTHB Davit Installation (applicable for 270

A class vessels)

Coast Guard Drawing 901 WMEC 583-024, Rev G, OTHB Davit Arrangement (applicable for

270 A class vessels)

Coast Guard Drawing 905 WMEC 583-004, Rev A, Boat Davit Hyd Sys A&D (applicable for

270 B class vessels)

Coast Guard Drawing 905 WMEC 583-024, Rev G, OTHB Davit Arrangement (applicable for

270 B class vessels)

Coast Guard Drawing 905 WMEC 583-025, Rev E, OTHB Davit Installation (applicable for 270

B class vessels)

Coast Guard Drawing FL 2605-038, Rev A, Welin Lambie 5.0B RHI Cradle End Pads

Coast Guard Drawing FL 8201-107, Rev A, Welin Lambie Davit OTH Boat Gripe Assemblies

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 3943, Feb 2019, Twin Pivot Arm Davit - Type TW.PIV

5.0B - Ref. No. 5558-1 Thru 5558-15

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures

OTHER REFERENCES

ASME BPV Code Section VIII, Division 1 & 2, Rules for the Construction of Pressure Vessels

British Standard (BS) BS EN 837-1, 03/1998, Pressure Gauges Part 1: Bourdon Tube Pressure

Gauges – Dimensions, Metrology, Requirements and Testing

3. REQUIREMENTS

3.1 General. The Contractor shall accomplish all work herein in accordance with SFLC Std Spec 5000 and TP 3943. The Contractor shall refer to the Coast Guard drawings referenced in Section 2

(References), as applicable, for guidance in accomplishing this work item.

3.1.1 CIR.

22 (Rev-0)

None.

3.1.2 Tech Rep. The Coast Guard (SFLC MECPL) will provide the services of a qualified Tech Rep, who is certified/authorized by Welin-Lambie on Model TW.PIV 5.0B davit, to accomplish the following tasks

– on site:

Provide manufacturer's information, software, and tools pertinent to the equipment/system.

Assist with proper repair methods, and ensure compliance with manufacturer’s procedures and standards during disassembly, inspection, repair, modification, calibration, and reassembly of the equipment/system.

3.1.2.1 The Tech Rep’s name will be provided to the Contractor at the Arrival Conference.

3.1.3 Protective measures, general. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, (Vessel component, space, and equipment protection).

3.1.3.1 Protective measures, hydraulic system(s). Maintain existing hydraulic system cleanliness and take all necessary precautions to prevent the introduction of contaminants into the hydraulic system.

Immediately after disconnecting or removing components from the hydraulic system, seal all openings to the rest of the system using caps for externally threaded connection points, bolt-on blanks, or taped-on discs/covers made of durable plastic or sheet-metal that is no less than 1/16-inch thick.

NOTE

Be aware that plastic bags may be used only when arrangement or configuration prevents the use of the other sealing methods specified above.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the below-listed:

Lighting and associated wiring.

Piping systems.

Lifelines.

Small boat.

Life rafts

Dewatering pumps

3.2 Receipt report. Upon receipt of the davit, the Contractor shall inspect and inventory the davit assembly; and submit a CFR on the following:

General condition of the shipping container and davit assembly.

Davit model and serial numbers.

Missing or damaged parts/components with photographs of each.

3.2.1 Visually inspect. The Contractor shall visually inspect the following and submit a CFR:

New davit assembly.

Hydraulic reservoir(s).

Hose assemblies.

Exterior electrical cables, wiring, and conduit.

23 (Rev-0)

Conduct an inventory IAW the delivery list in TP3943.

3.2.2 Accumulators and HPU relief valves. The Contractor shall visually inspect the accumulator(s) for a certification data plate. Submit a CFR. If a Change Request is released and approved by the KO, the

Contractor shall test and certify the accumulators/cylinders using ASME BPV Code Section III as guidance.

3.2.3 Pressure gauge calibration. The Contractor shall ensure all pressure gauges are in accordance with

BS EN 837-1, calibrated and certified. Submit CFR.

3.3 Davit upgrade particulars. The Contractor shall accomplish the following tasks as required, using

Coast Guard drawings listed in Section 2 (References) as guidance:

3.3.1 Davit Modification/relocation. Accomplish davit installations as shown on the referenced Coast

Guard Drawings for each Class of cutters (i.e. 210 WMEC and 270 WMEC Cutters).

3.3.1.1 Fabricate and install by welding, new hull protector mounting plates (270 – 4, 210 – 8) at locations shown on the applicable referenced drawings.

3.3.1.3 Fabricate and install by welding, new forward and aft gripe assemblies as shown on Coast Guard

FL 8201-107.

NOTE

Gripe assemblies might not require welding.