Attachment I - Statement of Work - Training Ship State of Maine FY22 Pierside.pdf
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- Solicitation number
- 6933A222Q000005
About this file
This is a solicitation for shipboard repair services for the Training Ship State of Maine. The U.S. Department of Transportation Maritime Administration intends to issue a firm fixed price purchase order for materials, equipment, and labor to complete work specified in the attached Statement of Work. Quoters are to submit pricing on all required items using the vendor price sheet attachment. Services will take place while the ship is pierside in Castine, Maine. Repairs include lifeboats, fire detection and suppression systems, self-contained breathing apparatus, safety radio and voyage data recorder surveys, vibration and infrared analysis, slops removal, galley and mess deck equipment maintenance, oil-fired and exhaust gas boiler inspections, and supplemental labor or materials if needed. The completion date for most work is March 21, 2022.
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STATEMENT OF WORK (SOW)
TRAINING SHIP “STATE OF MAINE”
FY 2022 PIERSIDE REPAIR PACKAGE #1
U.S. DEPARTMENT OF TRANSPORTATION
MARITIME ADMINISTRATION
TABLE OF CONTENTS
BACKGROUND:
LOCATION:
PERIOD OF PERFORMANCE:
GENERAL REQUIREMENTS:
ITEM 1: LIFERAFTS
ITEM 2: LIFEBOATS, RESCUE BOATS AND DAVITS
ITEM 3: FIRE DETECTION AND EXTINGUISHING SYSTEMS
ITEM 4: SCBAs AND BREATHABLE AIR COMPRESSOR
ITEM 5: SAFETY RADIO AND SVDR
ITEM 6: VIBRATION AND INFRARED SURVEY
ITEM 7: SLOP OIL
ITEM 8: GALLEY AND MESS DECK EQUIPMENT
ITEM 9: OIL FIRED AND EXHAUST GAS BOILERS
ITEM 10: SUPPLEMENTAL LABOR AND MATERIALS/SUBS
BACKGROUND:
The T/S STATE OF MAINE is a U.S. Government owned training ship provided to Maine Maritime Academy for training young men and women for a career in the U.S. Maritime Industry. The ship is part of the USDOT-Maritime Administration’s National Defense
Reserve Fleet (NDRF) and maintains a U.S. Coast Guard
Certificate of Inspection (COI) and American Bureau of Shipping
(ABS) Classification with the following designations and notations:
USCG Service / ABS Description: Public Nautical School
Ship.
SOLAS Category: Cargo Ship.
MARPOL Category: Not an Oil Tanker.
ABS Class Notations:
The ship is enrolled in a Continuous Hull and Continuous
Machinery Survey with ABS.
As a Public Nautical School Ship and Cargo Ship (non-tanker), the regulations of 46 CFR 167, in addition to ABS Rules and
SOLAS Regulations for a Cargo Ship (non-tanker), govern all work performed aboard.
The Contractor shall ensure that all work performed in the execution of this Statement of Work (SOW) be in conformance with the requirements of 46 CFR 167 and all applicable ABS Rules and
SOLAS Regulations and shall not knowingly perform any action which may compromise the ship’s Certificate of Inspection (COI) and/or ABS Classification. If the Contractor is aware of anything, within this SOW or missing from this SOW that might compromise that compliance, they shall make it known immediately, and in writing, to the Contracting Officer’s
Representative (COR). If there are apparent differences between the requirements of the CFRs, ABS Rules and SOLAS Regulations as they relate to the work being performed, the more stringent requirement shall apply.
LOCATION:
The TS State of Maine is moored alongside her pier at the Maine
Maritime Academy, Castine, Maine 04421.
PERIOD OF PERFORMANCE:
The period of performance for this SOW shall be from the date of contract award (anticipated approximately January 10, 2022) through January 10, 2023, however, individual work ITEMs in this
SOW may require earlier completion dates (as stated within the
Period of Performance within each ITEM).
The summer training cruise is expected to start in mid-April
2022 and will terminate coincidental with its next drydocking
(approximately June 30, 2022; location unknown). Return of the ship to Castine, ME is not expected until the Fall of 2022.
Work aboard the ship will not be permitted while the ship is on its Training Cruise or in shipyard (drydock). This period of unavailability to perform work aboard the ship is therefore
April 4, 2022 thru October 3, 2022.
GENERAL REQUIREMENTS:
The following general requirements apply to ALL work performed in the execution of this SOW including all work performed in accordance with the “Supplemental Labor and Material/Subs” Item of this SOW. Additional requirements are stated within each
“WORK ITEM”.
1) References: All “References” listed below, which are not publicly available, shall be provided electronically by the
Contracting Officer (CO) or Contracting Officer’s
Representative (COR), if requested by the Contractor.
2) COVID-Protocols: All Contractor personnel and subcontracted personnel shall comply with Department of Transportation
DOT Acquisition Directive Number 2021-02EO.
3) Labor, Materials and Services: The Contractor shall provide all labor, materials and services (except where noted as being
“Government Furnished”) to accomplish the ITEMS in this SOW in accordance with all applicable ABS Rules, USCG Regulations and original equipment manufacturers’ (OEM) instructions. This includes all removals and re-installations of interferences and the proper disposal of all wastes generated from the execution of this SOW. Any equipment or materials damaged during removals and/or re-installations shall be replaced at the Contractor’s expense.
4) Supervision: The Contractor shall employ a Manager/Supervisor to oversee all work aboard the ship and ashore. This
Manager/Supervisor shall be available by phone 24/7. In addition, this Manager/Supervisor shall be available to meet with the COR aboard the ship within two hours after a request is made by the COR. This requirement shall help to ensure that an efficient and timely response is made by the
Contractor concerning any emergent requirements or problems.
This Manager/Supervisor shall have full authority to negotiate pricing with the COR and to sign Delivery Orders on behalf of the Contractor. This requirement ensures that the MARAD
Contracting Officer (CO) or Contracting Officer’s
Representative (COR) will be negotiating with someone intimately familiar with the work.
5) Government Furnished: Any materials, equipment, labor and/or services provided by the Government shall be listed in the
“Government Furnished” section of each ITEM in this SOW. The
Contractor shall be responsible for providing all other materials, equipment, labor and/or services necessary to accomplish each ITEM. 110 volt and 450 volt outlets on the ship may be made available with approval from the ship’s Chief
Engineer (if shore power loads permit). A single ship’s toilet shall be made available aboard the ship for use by the
Contractor’s employees and subcontractors.
6) Use of Government Materials and/or Equipment: Unless specifically stated in this SOW, the Contractor shall not use any of the ship’s spare parts, equipment, material, etc., unless authorized in writing by the COR. Any spare parts, material, etc., provided to the Contractor shall be replaced at the Contractor’s expense. See also; “Loading/Unloading of
Tools, Equipment and Materials” below regarding use of the ship’s cranes.
7) Welders Certifications & Approved Welding Procedures: All welding shall be performed by welders possessing ABS certification for the welds required to be performed by the drawings and/or work scopes defined in this SOW. The
Contractor shall provide a copy of each one of their welder’s
WPQ (Welder Performance Qualification Record), WPS (Welding
Procedure Specification) and PQR (Procedure Qualification
Record) for welding in accordance with AWS B2.1 SMAW 6G Pipe.
8) Electrical Certifications: All electrical work shall be performed by a licensed commercial electrician or an individual with extensive marine electrical experience. The
Contractor shall provide a copy of their electrician’s license
(if licensed) and a resume documenting the extent of their electrician’s marine electrical experience with their quote.
9) Piping System Material and Design Specifications: Unless specifically stated otherwise in an ITEM, all piping system materials provided by the Contractor (to include piping, valves, fittings, take down joints, valves, fasteners etc.) shall, at a minimum, meet the material and design specifications of ASTM
F1155-10 “Standard Practice for Selection and Application of
Piping System Materials” for the service they are employed.
This publication specifies the minimum piping system material, design and testing requirements of the USCG and ABS. It is available at: http://www.astm.org/Standards/F1155.htm for approximately $60.00. All piping materials provided by the
Contractor shall be equal to or better than the original material and of similar form, fit and function. Pipe hangars and supports shall be installed on all new and/or modified piping, as necessary, in accordance with ASTM F708-92(2014)-
Standard Practice for Design and Installation of Rigid Pipe
Hangers.
10) Material Certifications (MTR-Certified Material Test Report, Mill Certification): Material Test Reports shall be provided http://www.astm.org/Standards/F1155.htm to the COR for all pipe, fittings, valves, fasteners, steel plate, angle, etc. provided and/or installed by the Contractor.
11) Penetrations: All hull, deck, bulkhead, beam or structural penetrations made by the Contractor shall be in accordance with the requirements of the National Shipbuilding Research
Program, “Industry Standards for Hull Structural Penetration
Design Criteria and Details”. It is available free of charge at: http://www.dtic.mil/dtic/tr/fulltext/u2/a445982.pdf. All deck and bulkhead penetrations made by the Contractor shall be in a manner which retains the structural fire protection rating of the deck or bulkhead as identified by the ship’s structural fire protection drawing. If the Contractor must run wiring as part of this SOW and desires to use an existing penetration, (such as a multiple cable transit), they must first determine that the existing penetration meets the required structural fire protection requirements. If it does not, they shall either create a new penetration or modify the existing penetration so that it meets code. If piping and/or electrical penetrations need to be re-routed from the routes indicated in the drawings to comply with these guidelines, it shall be accomplished via a change order and at the
Contractor’s expense.
12) Hydrostatic Tests: Upon completion of any piping modifications and/or installations which involved welding of fittings, the Contractor shall perform a hydrostatic test of that installation in accordance with the requirements of 46CFR
56.97-30 (which is a test pressure equal to 1.5 x MAWP for a period of at least 10 minutes, not to exceed 90% of the yield strength of the material) in the presence of the USCG, ABS and the COR.
http://www.dtic.mil/dtic/tr/fulltext/u2/a445982.pdf
13) Testing for Regulatory Agencies: All testing required to be demonstrated to the Regulatory Agencies (ABS and USCG) shall first be satisfactorily demonstrated to the ship’s Chief
Engineer and/or Chief Mate prior to scheduling demonstration to ABS and USCG.
14) Operational Tests: The Contractor’s work shall also be tested via operational tests performed by the ship’s crew.
The Contractor shall be required to correct any deficiencies in their work or the materials they supplied.
15) Electric Motor Overhauls: All electric motor overhauls shall be performed in accordance with ANSI/EASA Standard
AR100-2010. All electric motor bearings shall be replaced with sealed bearings, the grease fittings removed and a plug put in its place.
16) Machinery Shaft Alignment: All machinery shaft alignments shall correct for short, soft or angled foot conditions and shall, at a minimum, meet or exceed the “Acceptable” criteria below.
i) Angular Misalignment mils/inch
Offset Misalignment mils
Rpm Excellent Acceptable Excellent Acceptable
3600 0.3 0.5 1 2
1800 0.5 0.7 2 4
1200 0.7 1 3 6
900 1 1.5 4 8
17) Rotor Balancing: All rotor balancing of rigid shafts
(shafts which operate below their first critical speed), shall meet or exceed the requirements of ISO 1940/1.
18) Disturbed Areas: All areas which are disturbed in the execution of this SOW shall be returned to a condition equal to or better than originally found. All new and disturbed areas (to include all piping, plate, foundations, brackets, etc.) shall be prepared and coated in accordance with the
MARAD Standard Coatings Guidelines using coatings manufactured by International. Final top coat colors shall match the surrounding areas.
19) Regulatory Attendance Charges: All ABS Surveyor attendance charges related to the work in this SOW shall be to the
Government’s account. Since TS State of Maine is a Public
Nautical School Ship, there will be no charge for USCG
Inspector attendance. Repeated ABS Surveyor attendance fees resulting from mistakes and/or failures of the Contractor shall be the Contractor’s responsibility to pay.
20) Personnel Safety: The Contractor shall adhere to all safety procedures employed aboard the ship by the Maine
Maritime Academy. All persons working aboard the ship shall employ proper personnel protective equipment (PPE) for the work being accomplished. At a minimum, hard hats, safety glasses and work shoes are required.
21) Maintain Fire Boundaries: The Contractor shall not compromise fire boundaries (fire screen doors, remote-acting watertight doors, etc.) by blocking doors open or removing doors for any extended or unattended periods.
22) Maintain Unobstructed Escape Routes: The Contractor shall not obstruct egress routes (doors, hatches, scuttles, passageways, etc.) in a manner which endangers the safe entry or evacuation of personnel.
23) Slips, Trips and Fall Hazards: The Contractor shall take all necessary precautions to ensure that:
a) Areas being worked on are well lit.
b) Ladders, rails and deck plating are not removed without sufficiently encircling the openings with both sturdy line and yellow caution tape.
c) Decks are kept free of oils and greases.
d) Welding leads, oxy-acetylene hoses, extension cords, etc., are not strung across ladders, egress paths, etc., in a manner which creates a tripping hazard.
24) Safe for Entry: All tanks and spaces which constitute a confined space shall be certified “safe for entry” by a
Contractor provided Marine Chemist. These areas shall be maintained as such by a Contractor provided, “Competent
Person” using a certified gas monitor so long as work is continuing in the space.
25) Safe for Hot Work: All areas requiring hot work shall be certified “safe for hot work” by a Contractor provided Marine
Chemist. These areas shall be maintained as such by a
Contractor provided, “Competent Person” using a certified gas monitor. The Competent Person shall hold certification for satisfactory completion of an NFPA approved course for shipyard competent persons. A copy of this certification shall be provided to the COR prior to the start of any hot work. All hot work shall require that the Contractor fill out one of the ship’s hot work permits and obtain the signature/acknowledgement of one of the ship’s officers each day that hot work is being performed. This permit is used to inform the ship’s crew of the specific hot work being done each day. Precautions shall be taken to ensure that overheads, bulkheads, decks, wiring, piping, insulation, etc.
are properly protected from burning, welding, cutting or similar activities by covering them with fire retardant board or cloth as appropriate. A Contractor supplied fire watch shall be employed on each side of a bulkhead or deck where hot work is taking place. Use of the ship’s portable extinguishers is not permitted. The Contractor’s extinguishers shall be kept full and in good working condition. The fire watch must remain in place for at least ½ hour after any hot work is performed to include standing by during break and lunch periods if hot work was performed within ½ hour prior to the start of the break/lunch. All hot work must cease at least ½ hour prior to the end of the work day to provide the Contractor’s fire watch ample time to ensure that the area is safe before departing the ship. These periods are a good time to accomplish clean-up of the areas involved.
26) Oxygen and Acetylene: All oxygen and acetylene bottles shall be kept ashore and tied off along the dock. All oxygen and acetylene hoses shall be disconnected at their bottles at the end of each work day. Hoses used within the ship shall be coiled up such that no hoses are left passing through any doors at the end of the work day. Hoses shall be kept in good condition. Hoses deemed in need of replacement by the COR shall be replaced by the Contractor at the COR’s direction.
27) Welding Leads: All welding leads shall be kept in good condition. All leads shall be disconnected from their welding machines at the end of each work day. Leads used within the ship shall be coiled up such that no leads are left passing through any doors at the end of each work day. Leads deemed in need of replacement or repair by the COR shall be replaced or repaired by the Contractor at the COR’s direction.
28) Internal Combustion Engines: All Contractor provided internal combustion engines driving welding machines, air compressors or similar equipment, shall be kept on the pier and placed in a berm large enough to contain any oils or fuels that could potentially leak from that equipment. These berms shall be kept free of rain water in as much as is practical.
29) Job Safety Analysis (JSA): A JSA shall be performed (using the Contractor’s own forms) with all persons involved prior to the start of any work. A copy of all completed JSAs shall be retained aboard by the Contractor throughout the contract period and made available to the COR and ship’s crew upon request.
30) Energy Control Plan (Lock Out/Tag Out): All work involving systems or equipment containing stored energy (such as electricity, fluids under pressure, stowed weights, and other hazards) requires that the stored energy be isolated and locked out/tagged out prior to any work being performed. The operation of any isolation device (switch, valve, etc.) and the placement and/or removal of any locks/tags, shall only be performed in the presence of, and with the written permission of, the ship’s Chief Engineer (or a crew member assigned by him). Written permission shall be executed/recorded by way of an entry in the ship’s lock out/tag out record book. Only the individual whose name/signature appears on the lock/tag may remove the lock/tag. All locks/tags associated with the work in this SOW shall be supplied by the Contractor and shall clearly identify:
a) Contractor’s Company name.
b) Date the lock or tag was placed.
c) Name/signature of the individual who performed the lock out/tag out.
31) Working Aloft: All persons working aloft shall do so in accordance with the ship’s working aloft procedures.
Permission to go aloft shall be obtained from the Chief Mate by way of a signed working aloft permit. The Contractor shall provide their own safety harnesses.
32) Smoking: Smoking is not permitted aboard the ship or on the college campus (which includes the pier adjacent to the ship and college buildings).
33) Security: The ship’s Security Plan requires that all persons aboard be in possession of a TWIC (Transportation
Worker’s Identification Card) or be escorted by a member of the ship’s crew. Given that the ship’s crew cannot afford to escort the Contractor’s workers every day throughout the execution of this SOW, the Contractor must ensure that all persons in their direct employ be in possession of a TWIC.
The only exceptions to this rule are for subcontractors of the
Contractor who are expected to be aboard for only a short period (less than 3 days). In those cases, an escort from one of the ship’s crew can be provided. All persons boarding the ship shall be provided a temporary access card which shall be scanned by the cadet watch at each boarding and disembarking of the ship. Quick trips to the pier for tools or the like shall not require scanning in/out providing the cadet watch is informed by the Contractor’s employee or subcontractor and they remain within sight of the watch. A list of all
Contractor’s employees and subcontractors and a copy of their
TWIC shall be provided to the Chief Mate via email at brendan.mcavoy@mma.edu not less than 24 hours prior to their arrival aboard the ship.
34) Work Hours: Work hours shall be Monday thru Friday, 0730 to
1600 hours not including those Holidays observed by the Maine
Maritime Academy. Those Holiday periods are as follows:
a) Christmas and New Year’s: December 20, 2021 thru January 2, 2022.
b) Martin Luther King Day: January 17, 2022.
c) Spring Break: February 28, 2022 thru March 4, 2022.
d) Indigenous People’s Day: October 11, 2022.
e) Veteran’s Day: November 11, 2022.
f) Thanksgiving Holiday: November 22 thru 26, 2022.
g) Christmas and New Year’s: December 20, 2022 thru January 2, 2023.
h) See also the working day restrictions stipulated above under “PERIOD OF PERFORMANCE”.
35) Loading/Unloading of Tools, Equipment and Materials:
Contractors shall be permitted to load/unload personnel, tools and materials at the Academy pier alongside the ship. The ship’s crew shall provide an operator for the ship’s cranes to hoist/lower tools, equipment and materials up to 4,000 lbs.
Requests for crane service shall be made to the ship’s Chief
Mate at least one day prior to needing the crane.
Availability of the ship’s cranes is not guaranteed. The mailto:brendan.mcavoy@mma.edu
Contractor shall be responsible for providing all straps, shackles, etc. and for safely and adequately rigging all lifts of equipment and materials. In addition, the Contractor shall provide the personnel required to safely direct the crane operator and to guide the hoisted tools/equipment/materials.
36) Parking: Parking of vehicles throughout the work day is typically permitted at the Castine town parking lot but only upon approval from the Town Selectman. The contractor shall be responsible for obtaining that approval to include providing the Town Selectman a list of all Contractor and subcontractor vehicle models, license plate numbers, and driver’s license numbers prior to the start of the contract.
The town parking lot is approximately 1,000 feet from the ship. Overnight parking at the town lot is not permitted. If a Contractor desires to leave a work trailer on the pier or
Academy grounds, it shall be in a location agreed to by the ship’s Chief Mate (who will also coordinate with the Maine
Maritime Academy Police Department). Work trailers and other vehicles must never obstruct emergency (fire and ambulance) vehicle access to the ship.
37) Availability of Drawings and Technical Manuals: The Chief
Engineer shall assist, in as much as possible, by providing access to any requested drawings or manuals. These drawings and manuals shall not leave the ship but may be copied on board with the written approval of the Chief Engineer. Most of the ship’s drawings have been electronically copied to a pdf format. CD copies of available drawings shall be provided to the Contractor upon request.
38) Hazmat Handling and Documentation: The Contractor must recognize that ships may contain hazardous materials which require special handling. These materials may include, but are not limited to; asbestos (used in heat and electrical insulation, brake linings, deck coverings, boiler refractory, joiner work and other areas), mercury, oils, bilge water and slops containing fuel, grease and lubricating oils, lead, lead-based anti-foulants, etc. This SOW attempts to make the
Contractor aware of any known HAZMAT materials and substances that may be encountered in the execution of this SOW, however, the responsibility for identifying, handling and disposing of these materials shall be the Contractors. Removal and disposal of all hazardous material or waste shall be in accordance with all applicable Federal, State, and local rules and regulations. The Contractor shall submit documented evidence of that compliance, if applicable, within five working days after the end of the contract. These documents shall include the types and quantities of hazardous waste generated, the procedures followed for custody and disposal, and copies of receipts for same. Additional charges required for handling and disposing of hazardous materials after contract award shall not be permitted unless it is related to work authorized under the “Supplemental Labor and
Material/Subs” ITEM of this SOW.
39) Credit for Scrap: Unless stated otherwise in this SOW, all removed and/or scrap material generated in the execution of this SOW shall be removed from the ship, become the property of the Contractor, and be disposed of in accordance with all
Federal, State and local requirements. A credit to the
Maritime Administration for the value of any scrap material removed shall be included in the Contractor’s pricing for each
ITEM in this SOW which generates any scrap material and/or salvaged equipment.
40) Trash Removal and Clean-up: The Contractor shall remove ALL trash generated each day and sweep down each area worked on at the end of each day. Upon completion of all work in an ITEM, all affected areas shall be thoroughly cleaned to a condition equal to or better than originally found. The ship is used by the faculty and cadets of the Maine Maritime Academy and is open to the public and prospective students for tours. For this reason, it is important that all public areas remain clean and orderly.
41) Communications: The ship may provide the Contractor with a
UHF radio and charger (if requested) for locating/contacting the COR (if aboard) or ship’s crew members throughout the work day. The radio and charger shall be signed for by the
Contractor and returned at the end of the contract period.
42) Equipment Information: The Contractor shall provide the COR with an electronic copy (in pdf format) of all drawings, operating manuals, repair manuals, parts manuals, cut sheets etc., for any equipment that the Contractor provides to the ship as part of this SOW. In addition, any drawings required as a deliverable in this SOW shall also be provided in AutoCad format.
43) Accuracy of Information: Dimensions and measurements in this SOW (or referenced in this SOW) are provided in good faith, however, their accuracy is not guaranteed. The
Contractor is responsible for verifying the accuracy of dimensions, measurements, sizes, etc., provided in any sketches, drawings, plans and specifications, within this SOW prior to quoting, fabricating, ordering, etc., anything required in this SOW. All drawings provided or referenced in this SOW, whether they are considered “as builts” or not, are not guaranteed to be accurate. Furthermore, these drawings should not be scaled to determine the actual location of existing piping/wiring runs, etc. in hidden areas such as bulkheads and/or joinery. The Contractor shall be aware that numerous drawings and manuals represent the ship’s configuration prior to the conversion in 1997 and as such, may no longer accurately represent the ship’s current configuration. For this reason, it is important to determine whether a drawing or manual being reviewed represents the pre or post conversion configuration. In some instances, it may be necessary to combine information from both pre and post conversion drawings to determine the current configuration of a system or compartment. Material Lists provided in a drawing are only a guide and may not accurately reflect the full extent of materials required. The Contractor shall be responsible for determining the actual quantities/types of materials required to satisfy the “INTENT” of each ITEM.
44) Daily Meeting: Prior to the start of each work day, and for the purpose of informing the ship’s crew of the Contractor’s activities (location of hot work, etc.), the Contractor’s
Manager/Supervisor shall meet with the COR (if aboard) and the
Ship’s Officers to discuss the work plan for that day. This meeting is a good time to discuss any special requirements and/or hazards as they relate to the execution of JSAs, lock outs/tag outs, etc.
45) Subcontractor Info: Contact information is provided within each ITEM of this SOW, when appropriate, to assist the
Contractor in identifying sources of OEM Technicians, ABS
Recognized Specialists and/or other Subcontractors who have consistently demonstrated their ability to perform the work or supply the parts required. The absence of a company name does not preclude their use by the Contractor providing the
Contractor can demonstrate, to the COR, their ability to perform the work or provide the part as an Authorized
Representative of the OEM, ABS Recognized Specialist or reliable Subcontractor, as required.
46) Scheduling/Gantt Chart: All Items shall be completed on or before their “Required Completion Date” (as listed in each
ITEM of this SOW). No system or equipment can be left in an unfinished, incomplete or otherwise, out of service condition prior to the cruises. A Gantt chart (in pdf format) shall be provided by the Contractor indicating the scheduled start and finish dates for each Item. Changes to the Contractor’s advertised start date or completion date requires re-issuance of an updated Gannt chart.
47) Progress Meetings and Payments: Progress meetings and progress payments shall be scheduled as necessary depending on the availability of the Contractor, COR, Chief Engineer and
Chief Mate. Prior to final invoicing of an ITEM, the
Contractor shall provide the COR with an electronic copy of a document containing the signature of the Chief Engineer or
Chief Mate, as appropriate, acknowledging receipt of all deliverables and/or acceptance of equipment operational tests and/or demonstrations as required by that ITEM.
48) Invoicing: The COR shall maintain a spreadsheet which documents the cost and per cent completion of each Work ITEM and Supplemental Delivery Order. The Contractor and COR shall agree to these numbers prior to invoicing.
ITEM 1: LIFERAFTS
1.1 NS5 WO/SR#:2001587
1.2 BACKGROUND AND INTENT:
1.2.1 It is the INTENT of this ITEM for the Contractor
to remove, inspect, test, re-certify and re-install, thirteen (13) life rafts aboard the State of Maine. All work shall be performed by an ABS recognized Specialist provided by the Contractor. Additionally, there is one training life raft which must be serviced sufficiently to be able to conduct inflation training demonstrations.
1.3 REQUIRED COMPLETION DATE:
1.3.1 March 21, 2022
1.4 REFERENCES:
1.4.1 Life Raft Certificates of Re-Inspection 2021.
1.5 NAMEPLATE DATA:
1.5.1 Five (5) Viking 25 person life rafts.
1.5.2 Eight (8) Elliot 25 person life raft.
1.6 LOCATION:
1.6.1 The 13 life rafts are located at various
locations on the 01, 02 and 04 deck levels.
1.7 GOVERNMENT FURNISHED EQUIPMENT:
1.7.1 None.
1.8 SUBCONTRACTOR CONTACT INFO:
1.8.1 Chase, Leavitt & Company Inc., 72 Commercial St., Portland, ME 04101. 207-772-6383.
charrison@chaseleavitt.com.
1.9 DESCRIPTION OF WORK:
1.9.1 The Contractor shall provide all labor, materials, equipment and services (unless specified as
“GOVERNMENT FURNISHED EQUIPMENT”), in order to accomplish the “INTENT” of this ITEM. At a minimum, this work shall include the following:
1.9.2 Removals and Transport: Remove the following five
(5), Viking 25 person encapsulated life rafts from the ship:
1.9.2.1 Two (2) life rafts on the 01 level at location
01-66-1 and 01-66-2.
1.9.2.2 Two (2) rafts on the 02 level at location 02-133-
1 and 02-133-2.
1.9.2.3 One (1) raft from the 04 level (at location 04-
96-0).
1.9.3 Remove eight (8), 25 man Elliot encapsulated life
rafts from the ship located in racks on the 01 level at both the port and starboard sides at locations 01-80-1 and 01-80-2.
1.9.4 The contractor shall survey all life raft lashing
gear (web straps, shackles, and turnbuckles) and renew any missing and/or unacceptably worn lashing gear components. Worn parts removed from service shall be turned over to the ship’s Chief Mate.
1.9.5 The contractor shall transport all life rafts to
an authorized repair/inspection facility. The ship’s crew shall provide and operate the ship’s cranes and pier side forklift as necessary to assist the contractor in removing/reinstalling the life rafts off the ship and onto their truck.
1.9.6 Inspections, Servicing and Maintenance: Perform
all required regulatory inspections, servicing and maintenance on the thirteen (13) life rafts to include the renewal of all consumables and expendables as required by the USCG, the OEM and IMO Resolution A.761
(18) SOLAS 74/96. To determine the work which will be required in this SOW, refer to the referenced document
“Life raft Certificates of Re-inspection 2021.pdf”.
Note: The Viking 25 person DKF life raft on the 04 level does not employ a hydrostatic release.
1.9.7 The ship has one 25 person, Viking, davit
launched, life raft which is used for training demonstrations (as requested by the USCG). It needs to be serviced so that it can be used for training purposes only. Perform all servicing required in order to be able to use one "training", 25 person, Viking, davit launched, life raft for demonstration purposes only. The raft needs to be able to be hung from the ship's davit and inflated. It is not necessary for the training life raft to be certified or to have consumables and other gear inside as it will only be used for training.
1.9.8 Deliver and Install All Life Rafts: Delivery and
installation of the serviced life rafts shall be at a date and time agreed upon by both the Contractor and the
Chief Mate. Deliver and install the thirteen (13) life rafts in their original positions aboard the ship and secure them in accordance with the support rack manufacturer’s lashing recommendations to include installation of the hydrostatic releases. Provide the
Chief Mate and the COR with copies of the renewed ISSETA
Form No 197 certificates upon delivery of the serviced life rafts.
1.10 DELIVERABLES / ACCEPTANCE CRITERIA:
1.10.1.1 ISSETA Form No 197.
ITEM 2: LIFEBOATS, RESCUE BOATS AND DAVITS
2.1 NS5 WO/SR#: 2001588
2.2 BACKGROUND AND INTENT:
2.2.1 It is the INTENT of this ITEM for the Contractor
to perform all required regulatory inspections, maintenance, repairs and testing to the ship’s 4 lifeboats and davits and 2 rescue boat davits to the satisfaction of the USCCG.
2.3 REQUIRED COMPLETION DATE:
2.3.1 March 21, 2022.
2.4 REFERENCES:
2.4.1 None.
2.5 NAMEPLATE DATA:
2.5.1 Lifeboat Davits/Winches: Marine Safety Equipment
(Schat Harding) Type 26-16 gravity davit, USW/5.52 Winch.
2.5.2 Rescue Boat Davits/Winches: Palfinger Type
SCH21/14-4.5.
2.6 LOCATION:
2.6.1 The 4 lifeboat davits and 2 rescue boat davits
are located on the 01 deck.
2.7 GOVERNMENT FURNISHED EQUIPMENT:
2.7.1 Water weight bags, water, meters and hoses.
2.8 SUBCONTRACTOR CONTACT INFO:
2.8.1 Thomas Faison, Palfinger, 705 Mt. Vernon Ave., Portsmouth, VA 23707. Mobile 757-869-1899, email:
thomas.faison@palfingermarine.com.
2.9 DESCRIPTION OF WORK:
2.9.1 The Contractor shall provide all labor, materials, equipment and services (unless specified as government furnished), to accomplish the “INTENT” of this
ITEM. All work shall be approved by a Contractor provided OEM Technician (who is also an ABS Recognized
Specialist). At a minimum, this work shall include the following:
2.9.2 Under the direction of the ship’s Chief Mate, lower the two port side (onshore) lifeboats onto government provided cradles on the pier. The Mate will provide equipment to help swing the boats onto the pier.
Under the direction of the Chief Mate, lower the 2 starboard side (offshore) lifeboats into the water and, using a Contractor provided launch, locate and safely secure them at the Academy pier.
2.9.3 Replace the wire falls, gripes, and tricing
pendants on the 4 lifeboat davits. (Note: The wires on the two Rescue Boat Davits are not being renewed as they were recently installed).
2.9.4 Certify the release hooks on the two Rescue Boat
Davits.
2.9.5 Open, inspect and assess the condition of the
brakes on the 4 lifeboat davit winches and 2 rescue boat davit winches. Any brake assemblies requiring parts and/or repairs (beyond those parts used for a typical inspection such as gaskets and seals) shall be addressed via a separate delivery order against the supplementary labor and supplemental materials section of this contract. Reassemble the brakes in good order. All brake inspections and repairs shall be completed prior to the weight testing of a davit.
2.9.6 Weight test all 4 lifeboat davits to 110% of the
B weight of the lifeboat using two government provided water weight bags. Sea water for filling of the water weight bags shall be provided by the ship’s fire pumps and hoses.
2.9.7 Equipment Description:
Total Qty
Equipment/Part
Name Description
8 Lifeboat Davits 1, 2, 3 & 4 Tricing
Pendants
1/2 inch diameter 6x19 galv. Independent Wire
Rope Core (IWRC) wire rope with thimble eye each end, 43 inch BP to BP.
8 Lifeboat Davits 1, 2, 3 & 4 Gripe A
1/2 inch diameter 6x19 galv. Fiber Core (FC) wire rope with thimble eye on both ends covered w/ clear vinyl hose, 125 inches BP to BP.
8 Lifeboat Davits 1, 2, 3 & 4 Gripe B
1/2 inch diameter 6x19 galv. FC W/R with thimble eye one end, 3 inch x 6 inch ring to thimble other end, covered w/ clear vinyl hose, 55 inches BP to BP.
2.10 1 #1 Lifeboat Davit
Starboard Forward
Falls
140 ft x 3/4" diameter, 6x25 galvanized fiber core wire rope pendant to have closed spelter socket on one end only. Seize other end.
1 #1 Lifeboat Davit
Starboard Aft
Falls
165 ft x 3/4" diameter, 6x25 galvanized fiber core wire rope pendant to have closed spelter socket on one end only. Seize other end.
1 #2 Lifeboat Davit
Port Forward Falls
142 ft x 3/4" diameter, 6x25 galvanized fiber core wire rope pendant to have closed spelter socket on one end only. Seize other end.
1 #2 Lifeboat Davit
Port Aft Falls
173 ft 6 inch x 3/4" diameter, 6x25 galvanized fiber core wire rope pendant to have closed spelter socket on one end only. Seize other end.
1 #3 Lifeboat Davit
Starboard Forward
Falls
165 ft x 3/4" diameter, 6x25 galvanized fiber core wire rope pendant to have closed spelter socket on one end only. Seize other end.
1 #3 Lifeboat Davit
Starboard Aft
Falls
150 ft x 3/4" diameter, 6x25 galvanized fiber core wire rope pendant to have closed spelter socket on one end only. Seize other end.
1 #4 Lifeboat Davit
Port Forward Falls
176 ft x 3/4" diameter, 6x25 galvanized fiber core wire rope pendant to have closed spelter socket on one end only. Seize other end.
1 #4 Lifeboat Davit
Port Aft Falls
151 ft x 3/4" diameter, 6x25 galvanized fiber core wire rope pendant to have closed spelter socket on one end only. Seize other end.
6 Lifeboat Davits 1, 2, 3 & 4 Fall
Blocks
D2-C-061 Floating Block
Assembly
2.10.1 All of the above new equipment shall be
satisfactorily pull or load tested at the factory and permanent tags affixed attesting to the test. In addition, all equipment shall be accompanied by factory certificates attesting to their rated capacity and breaking load.
2.10.2 Following weight testing of the 4 lifeboat
davits, the Contractor shall re-position the two starboard side boats beneath their davits (using a
Contractor provided launch) and, under the direction of the ship’s Chief Mate, perform a light load release test of the two starboard boats to the satisfaction of the attending USCG Inspector. The Contractor shall also return the two port side lifeboats to their davits under the direction of the ships Chief Mate. (Note: The two port side (on-shore) life boats shall undergo a light load release performed by the ship’s crew following departure of the ship from the pier at a later date).
2.11 DELIVERABLES / ACCEPTANCE CRITERIA:
2.11.1 Satisfactory load tests of all lifeboat and
rescue boat davits.
2.11.2 Wire and equipment certificates to include pull
test/load test certificates.
ITEM 3: FIRE DETECTION AND EXTINGUISHING SYSTEMS
3.1 NS5 WO/SR#: 2001589
3.2 BACKGROUND AND INTENT:
3.2.1 It is the INTENT of this ITEM for the Contractor
to provide the services of an ABS Recognized Specialist to perform all required regulatory inspections, maintenance and testing of the ship’s fire detection and fire extinguishing systems.
3.3 REQUIRED COMPLETION DATE:
3.3.1 March 21, 2022
3.4 REFERENCES:
3.4.1 Fire Systems Inspection, Maintenance & Testing
2021.
3.5 NAMEPLATE DATA:
3.5.1 Various.
3.6 LOCATION:
3.6.1 All areas throughout the ship.
3.7 GOVERNMENT FURNISHED EQUIPMENT:
3.7.1 Ship’s cranes.
3.7.2 Pier side forklift.
3.7.3 Crane and fork lift operators.
3.8 SUBCONTRACTOR CONTACT INFO:
3.8.1 Janice McLaughlin, FIREX, 1650 West Main Rd., Portsmouth, RI 02871. 401-683-5200. Email:
janicefirex@gmail.com.
3.9 DESCRIPTION OF WORK:
3.9.1 The Contractor shall provide all labor, materials, equipment and services (unless specified as
“GOVERNMENT FURNISHED EQUIPMENT”), in order to accomplish the “INTENT” of this ITEM. At a minimum, this work shall include the following:
3.9.2 Provide an ABS Recognized Specialist to perform
all required inspections, maintenance and testing on the following fire detection and suppression systems. To determine the work required, refer to the referenced document, “Fire Systems Inspection, Maintenance & Testing
2017.”.
3.9.3 194 Portable Extinguishers: These extinguishers consist of the following quantities and types: (102) 10# dry chemical, (17) 20# dry chemical, (22) 2.5# dry chemical, (49) 15# CO2 and (4) 2 # dry chemical. Each extinguisher with a last hydro or manufactured date
“status” of 2016 or earlier will require that the contractor perform a 6 year servicing and hydrostatic test. All other extinguishers shall require an annual servicing and maintenance. When all inspections, servicing and maintenance have been completed, all extinguishers shall be returned to their proper location throughout the ship as per the portable fire extinguisher inspection list above. All extinguishers labeled “SPARE” shall be returned to the appropriate racks in room 2-104-
2 (Halon Room). The portable cylinders are described in the referenced “2021 Fire Protection Equipment
Certificate of Inspection”.
3.9.3.1 9 Fire Suppression Systems:
System
Description
1 Engine Room Halon System (12 halon cylinders and 2, 50 lb CO2)
2 Auxiliary Machinery Space Halon System (1 halon
1301 cylinder)
3 Paint Locker Halon System (1 halon 1301 cylinder)
4 Flammable Liquid Storeroom Halon System (1 halon 1301 cylinder)
5 Flammable Liquid Storeroom CO2 System (1 CO2 cylinder)
6 Emergency Generator Room Halon System (1 halon
1301 cylinder)
7 CO2 Hose Reel System (2, 50 lb CO2 cylinders)
8 Electric Propulsion Motor CO2 System (1, 50 lb
CO2 cylinder)
9 2nd Deck Storage Locker Hi-Fog System (1 water storage and 1 N2 cylinder)
3.9.4 This work shall require, at a minimum, the
weighing and inspection of all cylinders, the testing of all pull boxes and cables, timers, shutdown switches, sirens, and the inspection of all hoses, piping and nozzles. CHECKPOINT. The Contractor is responsible to demonstrate the satisfactory operation of all systems to the attending USCG inspector and Chief Mate. The ship’s crew will be available to start and reset all ventilation fans, pumps and generators, as necessary, for the demonstration of their required shutdowns. The
Contractor shall provide 3 copies of all inspections, maintenance and testing records to the COR on the appropriate NFPA forms. The cylinders and switches associated with these 9 systems are described in the referenced “Fire Systems Inspection, Maintenance &
Testing 2021.”.
3.9.5 Ansul IQ301 and Ansul LCD80 Fire Detection
System: This work shall require, at a minimum, the individual testing of 150 smoke (ionization) detectors, 31 thermal detectors, 8 combination smoke/thermal detectors, 75 manual pull stations, 13 bells/sirens/horns and the cleaning and check of system cabinets. The detectors and pull stations are described in the attached
“2021 Fire Protection Equipment Certificate of
Inspection”. CHECKPOINT. Contractor shall be responsible to demonstrate the satisfactory operation of this system to the attending USCG inspector and Chief Mate.. The
Contractor shall provide 3 copies of all inspections, maintenance and testing records to the COR on the appropriate NFPA forms.
3.9.6 Galley Ansul R-102 Fire Suppression System: This
work shall require, at a minimum, the testing of the
Ansul fire suppression system to include the testing of all trips and the replacement of all fusible links.
CHECKPOINT. Contractor shall be responsible to demonstrate the satisfactory operation of this system to the attending USCG inspector and Chief Mate. The
Contractor shall provide 3 copies of all inspections, maintenance and testing records to the COR on the appropriate NFPA forms.
3.10 DELIVERABLES / ACCEPTANCE CRITERIA:
3.10.1 Fire Systems Inspection, Maintenance & Testing
Report.
ITEM 4: SCBAs AND BREATHABLE AIR COMPRESSOR
4.1 NS5 WO/SR#: 2001586
4.2 BACKGROUND AND INTENT:
4.2.1 It is the INTENT of this ITEM for the Contractor
to provide an authorized subcontractor to perform all required inspections, maintenance and testing of the ship’s breathable air compressor cascade system and nineteen (19) MSA Firehawk SCBAs.
4.3 REQUIRED COMPLETION DATE:
4.3.1 March 21, 2022
4.4 REFERENCES:
4.4.1 None.
4.5 NAMEPLATE DATA:
4.5.1 Breathable Air Compressor - Poseidon Air Systems, Type PFU250, S/N 88211240.
4.5.2 SCBAs: MSA Firehawk.
4.6 LOCATION:
4.6.1 Various emergency gear lockers throughout ship.
4.7 GOVERNMENT FURNISHED EQUIPMENT:
4.7.1 Ship’s cranes.
4.7.2 Pier side forklift.
4.7.3 Crane and forklift operators.
4.8 SUBCONTRACTOR CONTACT INFO:
4.8.1 For the Breathable Air Compressor: Air Tech –
Division of Firesafe Equipment, Po Box 1355, Auburn, Me
04211, 800-538-3473. Eileen Mosher email: Emosher@Fire-
Safe.Com.
4.8.2 For the SCBAs: Northeast Emergency Apparatus, 440
Washington St. N Auburn, Me 04210, Tel: 207-753-0080.
4.9 DESCRIPTION OF WORK:
4.9.1 The Contractor shall provide all labor, materials
and services (unless specified as “GOVERNMENT FURNISHED
EQUIPMENT”) in order to accomplish the “INTENT” of this
ITEM. At a minimum, this work shall include the following:
4.9.2 Perform an annual servicing of the breathable air
compressor to include an air quality test and 3 new
CO2/H2O filter cartridges.
4.9.3 Remove, inspect, hydrostatically test and return
1 SCBA bottle which is due for hydrostatic testing.
4.9.4 Inspect, flow test, renew batteries as required, on 19 Firehawk SCBAs. Parts and repairs required for the mailto:Emosher@Fire-Safe.Com mailto:Emosher@Fire-Safe.Com
SCBAs shall be accomplished in accordance with the
Supplemental Labor and Supplemental Material ITEMs of this SOW.
4.10 DELIVERABLES / ACCEPTANCE CRITERIA:
4.10.1 Contractor’s service report.
ITEM 5: SAFETY RADIO AND SVDR
5.1 NS5 WO/SR#: 2001590
5.2 BACKGROUND AND INTENT:
5.2.1 It is the INTENT of this ITEM for the Contractor
to provide an ABS Recognized Specialist to perform a
Periodical Safety Radio Survey and an annual performance test of the ship’s Furuno SVDR.
5.3 REQUIRED COMPLETION DATE:
5.3.1 March 21, 2022
5.4 REFERENCES:
5.4.1 SOLAS 74, Annex, Chapter I, Regulation 9, par.
(a) (iii).
5.5 NAMEPLATE DATA:
5.5.1 SVDR:
5.6 LOCATION:
5.6.1 Bridge.
5.6.2 Chart Room.
5.6.3 Gyro Room.
5.7 GOVERNMENT FURNISHED EQUIPMENT:
5.7.1 None.
5.8 SUBCONTRACTOR CONTACT INFO:
5.8.1 Radio Holland. Mark Lane. Tel: 713-378-2116.
Fax: 713-378-2183. Email: marklane@radiohollandusa.com
5.8.2 MacKay Marine. Andy Blank. Tel: 281-478-6245.
Email: andrew.blank@mackaymarine.com
5.9 DESCRIPTION OF WORK:
5.9.1 The Contractor shall provide all labor, materials, equipment and services (unless specified as
“GOVERNMENT FURNISHED EQUIPMENT”), in order to accomplish the “INTENT” of this ITEM. At a minimum, this work shall include the following:
5.9.2 Renewal Safety Radio Survey: The Contractor shall
provide an ABS Recognized Specialist to perform a Renewal
Safety Radio Survey (#5) in accordance with the requirements of SOLAS 74, Annex, Chapter I, Regulation 9, par. (a) (iii). In addition, the Contractor shall include a new shore-based maintenance agreement and submit all requisite paperwork to the regulatory bodies.
5.9.3 Annual Performance Test of SVDR: The Contractor
shall provide an OEM authorized radio technician to perform an annual performance test toward certification of the ship’s Furuno SVDR in accordance with the requirements of SOLAS regulation V/18.8.
mailto:marklane@radiohollandusa.com mailto:andrew.blank@mackaymarine.com
5.10 DELIVERABLES / ACCEPTANCE CRITERIA:
5.10.1 Contractor’s service report.
ITEM 6: VIBRATION AND INFRARED SURVEY
6.1 NS5 WO/SR#: 2001591
6.2 BACKGROUND AND INTENT:
6.2.1 It is the INTENT of this ITEM for the Contractor
to perform a vibration and infrared survey of various equipment aboard the State of Maine in accordance with the American Bureau of Shipping (ABS) “Guide For Surveys
Based On Preventive Maintenance Techniques (2003)”.
6.3 REQUIRED COMPLETION DATE:
6.3.1 The vibration and thermal measurements shall be
gathered at the start of the Summer Training Cruise which is expected to begin approximately April 20, 2022. Rough draft Exception Reports shall be delivered, as soon as possible, to both the COR and Chief Engineer, especially when it involves a serious vibration or infrared fault on a critical piece of equipment. The final reports shall be delivered no later than May 1, 2022.
6.4 REFERENCES:
6.4.1 American Bureau of Shipping (ABS) “Guide For
Surveys Based On Preventive Maintenance Techniques
(2003)”
6.5 NAMEPLATE DATA:
6.5.1 Various.
6.6 LOCATION:
6.6.1 The majority of this ITEM shall be performed
aboard the Training Ship State of Maine, located at her pier at the Maine Maritime Academy, Castine, ME 04420.
The remaining scope of work, which requires measurements on the main engine and shafting, will be performed with the ship underway on the day of departure. This underway period shall occur between Castine, Maine and the pilot station which is about a 4 hour sail from Castine. The
Contractor shall be disembarked by pilot boat and taken ashore in the area of the pilot station (typically
Belfast, ME). Transportation of the Technician(s) back to their vehicle in Castine shall be the responsibility of the Contractor.
6.7 GOVERNMENT FURNISHED EQUIPMENT:
6.7.1 Engineer to perform starts/stops of equipment.
6.7.2 Water transportation from the ship to a pier near
Belfast, ME.
6.8 SUBCONTRACTOR CONTACT INFO:
6.8.1 Alex Johnston, RMS Inc., 823 West Park Ave, PMB
#245, Ocean, NJ 07712. Tel – 732-922-8878, Cell – 732-
245-4873. Email: alex@rmsinc.us.
6.9 DESCRIPTION OF WORK:
6.9.1 The Contractor shall provide all labor, materials, equipment and services (unless specified as
“GOVERNMENT FURNISHED EQUIPMENT”), in order to accomplish the “INTENT” of this ITEM. At a minimum, this work shall include the following:
6.9.2 Gather Vibration Data: An ABS Recognized
Specialist shall gather both overall and spectral (FFT) vibration velocity measurements in three orthogonal planes at each accessible bearing of the eighty seven
(87) different equipment listed in the table below. The number of measurements taken, their frequency ranges (as determined by their high and low pass filter settings), and the…
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