ATTACHMENT (A) MICRO BULK SPECIFICATIONS.pdf

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NNSY Microbulk Tank
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N4215826QE059
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This is a technical specification document for a liquid nitrogen tank system required under federal contract 6092ZN01.

The specification requires a pallet-mounted, forklift-transportable liquid nitrogen tank with a minimum capacity of 1,750 gallons and maximum allowable working pressure of 500 psig or greater. The tank must weigh no more than 40,000 pounds when full, maintain a minimum design temperature of -320°F, have a nominal evaporation rate not exceeding 0.6% per day, and deliver a minimum flow capability of 3,500 standard cubic feet per hour. Maximum total height including pallet is 144 inches. The tank must be constructed with a type 300 series stainless steel inner vessel designed per ASME Boiler and Pressure Vessel Code Section VIII Division I, and a stainless steel outer jacket designed for full vacuum per CGA-341. All piping must comply with ANSI B31.3.

The tank must include specific components and instrumentation: differential pressure liquid level gauge, pressure gauge, pressure safety elements and rupture discs for both inner and outer vessels, relief valves, pressure building coil, vacuum gauge tube (specifically a Hastings Instrument model DV-6R), and an integrated vaporizer capable of 3,500 scfh minimum mounted on the same pallet. Required valves include vacuum line shut-off valve, isolation valves for gauges, and manually operated pressure building coil valve. The fill connection requires a 1-1/2" cryogenic nitrogen NI-150 CGA fitting, and gas supply connection shall be ½" FNPT. All components must be designed for cryogenic liquid nitrogen use. The contractor must provide three bound sets of technical manuals plus digital copies including complete operating instructions, maintenance and repair procedures, parts lists with manufacturer information, piping schematics, tank drawings, and related operational data. Each manual binder must identify the manufacturer name, contract number, model, and serial number.

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Document No. 6092ZN01 Attachment (A)

LIQUID NITROGEN TANK SPECIFICATIONS

A. Liquid Nitrogen Tank

a. Physical Requirements:

i. Minimum Capacity: 1750 gallons

ii. Maximum Allowable Working Pressure (MAWP): 500 psig (or greater)

iii. Weight (full): 40,000 pound maximum

iv. Minimum Design Temperature: -320 degrees Fahrenheit

v. Pallet-mounted and Forklift-transportable

vi. Nominal Evaporation Rate (NER): 0.6% per day maximum (LOX)

vii. Flow Capability: 3,500 scfh minimum

viii. Max total height (including pallet): 144 in

b. General Requirements:

i. Shall include differential pressure liquid level gage designed to indicate the fluid level up to the maximum filling level of the tank. Gage must be capable of withstanding the MAWP of the tank.

ii. Shall include pressure gage.

iii. Shall include pressure safety element/rupture disc(s) to protect the inner vessel against over pressurization.

iv. Shall include relief valve(s) to protect the inner vessel against over pressurization, set to relieve before the pressure safety element/rupture disc.

v. Shall include pressure safety element to protect the outer jacket against over pressurization due to failure or leakage of the inner vessel.

vi. Shall include a pressure building coil to build vapor pressure in the tank.

vii. Shall include a vacuum gage tube to read the vacuum inside the annular space between the inner vessel and the outer jacket. The vacuum gage is to be a Hastings Instrument model DV-6R.

viii. Vaporizer shall be mounted on same pallet as tank and capable of 3,500 scfh minimum. Shall supply an outlet temperature of 10 degrees Fahrenheit approach to ambient at 350 psig working pressure with an available 30 psig pressure drop.

ix. All system components and associated piping (see sections b and c) must be mounted on the pallet along with tank.

c. Tank is to be equipped with the following valves and their associated piping and connections (all valves, piping and associated components must be designed for use with cryogenic liquid nitrogen and/or capable of withstanding the cryogenic temperatures involved).

i. Vacuum line shut-off valve to provide a means of re-establishing the vacuum in the annular space if necessary.

ii. Isolation valves for the liquid level gage and the pressure gage.

Document No. 6092ZN01 Attachment (A)

LIQUID NITROGEN TANK SPECIFICATIONS

iii. Manually operated pressure building coil valve to control the flow through the pressure building coil.

iv. The fill connection on the fill line is to be outfitted with a 1-1/2” cryogenic nitrogen connection number NI-150 CGA fitting.

v. Gas supply connection shall be ½” FNPT

d. Tank construction shall comply with the following codes, standards and specification (certificates of compliance are required):

i. Inner vessel is to be fabricated of type 300 series stainless steel and designed in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII, Division I.

ii. Outer jacket is to be fabricated of stainless steel and designed for full vacuum in accordance with CGA-341, Standard for Insulated Cargo Tank Specification for Cryogenic Liquids.

iii. All piping shall be designed in accordance with ANSI B31.3.

e. Three sets of technical manuals (as well as a digital copy) are to be supplied for the tank. The contents of a complete set of technical manuals shall include, as a minimum, the following:

i. Complete operating instructions.

ii. Complete maintenance, service and repair instructions.

iii. Complete parts list identifying part manufacturers and part numbers for each item.

iv. Piping schematic for the tank.

v. Sketches/drawings of the tank.

vi. Any other associated data that might be used for operations, maintenance and repair of the tank.

vii. Each manual shall be bound or otherwise securely enclosed in an oil and moisture resistant binder. Each binder cover shall indicate manufacturers name, contract number, model and serial number of the tank for which it covers.

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