Attachment A CLPRCT Ordering Specs.pdf

STATEMENT OF WORK

SPECIFICATION FOR A CONTRACT TO

PURCHASE TWO 21-300 CLPRCTs

Material Delivery Date: 14 January 2023

JML: 2062-5270

PREPARED BY:

CODE PHONE DATE

Stephen Barush

2380.4 757-396-1898 3/3/22

REVIEWED BY:

Scott Young

2380.4 (757) 396-1899 4/8/2022

REVIEWED BY:

Zackary Mader

PSNS 2310 360-471-9436 4/12/2022

CONCURRED BY:

Sarah Smith

PSNS 2370.28 360-627-3513 4/12/2022

APPROVED BY: CODE PHONE DATE

Thomas Endrusick

2380.4 757-396-8012 4/13/2022

SPECIFICATION FOR A CONTRACT TO PURCHASE TWO 21-300 CLPRCTs

1. Scope. Provide two model 21-300 CLPRCT’s fabricated per Duratek Drawing C-042-046941-001, with the following clarifications/exceptions: (Item numbers for this are from drawing C-042-046941-001 unless otherwise specified).

2. Applicable Documentation

2.1 Duratek Drawing C-042-046941-001, Rev. 2, CLPRCT Navy Cask Liner.

2.2 Energy Solutions Drawing C-372-B-0011, Rev 1, Panel Filters.

2.3 Energy Solutions Drawing COLSC-000047 Rev 2, NON-DHEC Naval CLPRCT HIC Internals.

2.4 Energy Solutions Drawing DWG-LIN-166177-ST-001, Rev 0, Puget CLPRCT Lifting Arrangement for 21-300 HIC.

2.5 ANSI N14.6-1993, for Radioactive Materials – Special Lifting Devices for Shipping Containers Weighing 10,000 Pounds (4500

kg) or More.

2.6 Energy Solutions Engineering Change Number COLSC-000283 for Duratek Drawing C-042-046941-001, Rev 2

2.7 Energy Solutions Drawing COLSC-000046, Rev 0, Compact “T” Handle Lid Closure Tool with Clamps for High Integrity Containers.

2.8 Energy Solutions Drawing COLSC-000644, Rev 0, CLPRCT Support Collar.

3. General Requirements:

3.1 Do not install the Steel Shell (Item 4).

3.2 Do not spray final foaming (Item 15) external to the High Integrity Container/HIC (Item 5).

3.3 Do not provide the Containment Lid (Item 59) shown on Sheet 5 of 7.

3.4 Install support collar per drawing COLSC-000644 in lieu of the design shown on sheet 2 of drawing C-042-046941-001.

3.5 The Panel Filter Assembly (Item 6) is to be equipped with 5-micron panel filters with 4 layers, design of drawing C-372-B-0011.

3.6 Each component of the internal dewatering assembly

(including filters, PVC fittings, and hoses) shall be individually inspected (1x visual inspection of external and accessible internal surfaces) prior to installation into the system. The acceptance criteria shall be: no signs of cuts, cracks, nicks, permanent distortion or other damage. Upon completion of assembly installation into the HIC liner, a visual inspection of accessible external surfaces shall be conducted utilizing the same acceptance criteria. The vendor shall provide the Contract Officer Representative (COR) an opportunity to perform an inspection of the accessible internal and external surfaces of the assembly.

3.7 Paint and paint primers used shall be free of Lead, Cadmium and Chromium.

3.8 Using 1" high letters and highly contrasting color paint, stencil the HIC serial number on the Closure Lid.

3.9 The CLPRCT shall have a useable volume of at least 1825

gallons. Useable volume shall be defined as the internal volume of the HIC below the bottom of the closure pan (Item 24).

4. Closure Pan Assembly and Level Indication Requirements: (Item numbers for this section are from Energy Solutions drawing COLSC- 000047 unless otherwise specified).

4.1 The CLPRCT internals including the Closure Pan Assembly

shall be per Energy Solutions drawing COLSC-000047.

4.2 Vendor shall perform hydrostatic testing of the dewatering connection and air hose (Item 52) per note 10 of drawing

COLSC-000047.

4.3 Vendor shall perform hydrostatic testing of the dewatering hose assembly (Item 60), per note 19 of drawing COLSC- 000047, to the manufacturer’s rated working pressure. Test pressure shall be maintained for 30 minutes (no leaks permitted).

4.4 The bottom of the level bar (Item 13) shall be capped or

sealed, to prevent an air suction path to the dewatering system, per Energy Solutions Engineering Change Notice Number COLSC-000283 for Duratek drawing C-042-046941-001.

Perform standing water test/atmospheric test of the seal connection on level bar and fill up to bolt holes located at top of level bar. Hold for 30 minutes with no visible leaks.

4.5 The CLPRCT shall be equipped with a Siemens Echomax XPS-10 ultrasonic transducer with factory flange (Item 3B) installed per Assembly A3 on sheet 1 of drawing COLSC- 000047. The transducer shall be equipped with a vendor-installed six foot long (minimum) cable, which shall be provided with a Switchcraft SL403MX connector. The connector shall be wired as follows: shield to pin 1; white to pin 2; and black to pin 3. (These connector instructions supersede material Item 9 and note 14 of drawing COLSC- 000047) The contractor supplied 50 foot extension cable of note 18 of drawing COLSC-000047 shall be changed as follows:

The cable (Item 8) shall be 3-wire Belden 8760 which is equivalently wired with a Switchcraft SL413FX connector on one end and a Switchcraft SL403MX connector on the other end. All connectors shall be attached using solder and heat shrink wrap.

4.6 Ensure no CLPRCT internal components interfere with the

ultrasonic transducer signal, especially the dewatering hose (Item 60).

4.7 The CLPRCT Closure Pan Assembly shall be equipped with

housings for a camera and a light. The configuration of the camera and light housings shall be identical and shall use the design for the light shown on sheets 5 and 7 of drawing COLSC-000047. No air cooling or exhaust connections shall be installed. The penetrations for the light and camera housings shall be located as shown on the CLPRCT Closure Pan Detail Plan View of Sheet 2 of drawing COLSC-000047 and shall both be sized as shown for the “Light.”

4.8 The level flags shall be installed on the level bar of sheet 3 of drawing COLSC-000047 located as follows (distances shown are from the bottom of the pan assembly to the top of the flag, this is contrary to measurements being taken to flag centers (COLSC-000047):

(1) Dimension A – Flag 1 at 66” (approximately 30% of CLPRCT usable volume)

(2) Dimension B – Flag 2 at 40” (approximately 60% of CLPRCT usable volume)

(3) Dimension C – Flag 3 at 26” (approximately 75% of CLPRCT usable volume)

(4) Dimension D – Flag 4 at 16” (approximately 85-90% of CLPRCT usable volume) ensure Flag 4 is located 216 gallons less than the useable volume of the CLPRCT

4.9 The vendor shall perform a calibrated fill of the CLPRCTs to verify proper TLI operation and corresponding level flag positions.

4.10 As part of the calibration testing the vendor shall provide the following information for each CLPRCT for programming of the UT controller. The vendor shall provide certification of this data.

(1) The distance (in inches) from the UT Transducer face to the bottom of the CLPRCT ±¼”.

(2) The height (in inches) of each of the level indication flags from the bottom of the CLPRCT (height recorded at the top of the level indication flags).

4.11 Provide calibration data showing CLPRCT volume (in gallons) at each of the level indication flags.

4.12 Vendor shall completely dewater each CLPRCT following the calibrated fill.

4.13 LED light assemblies (Item 27), DOTCAM assemblies (Item 28), and monitors (Item 29) shall not be provided.

4.14 Each CLPRCT (including the attached Closure Pan Assembly) shall be hydrostatically/pneumatically tested to 7 (+0, -1) psig.

5. Lifting and Handling Requirements : Provide a liner bail and all rigging gear (including Items 7, 12, 14, and 15) per Energy Solutions drawing DWG-LIN-166177-ST-001, for lifting the CLPRCT (Item numbers for this section are per drawing DWG-LIN-166177-ST- 001):

5.1 Vendor shall provide certification of the breaking strength of the ¾” wire rope (Item 5) and 1” wire rope (Item 14) by obtaining breaking strength results from destructive testing of a sample from the originating wire rope reel.

5.2 Lifting Liner Bail and Integral Lifting Attachments shall meet the design and test requirements of ANSI N14.6-1993.

The load-bearing members of a special lifting device shall be capable of lifting three times the combined weight of the shipping container (3:1 yield) with which it will be used, plus the weight of intervening components of the special lifting device, without generating a combined shear stress or maximum tensile stress at any point in the device in excess of the corresponding minimum tensile yield strength of their materials of construction. They shall also be capable of lifting five times the weight of the shipping container (5:1 ultimate) without exceeding the ultimate tensile strength of the materials. Vendor shall provide certification and results of the drop weight test per ASTM E208 or a Charpy Impact test per ASTM A370. The anticipated minimum service temperature for the Lifting Liner and Integral Attachments is 20 degrees F.

5.3 Vendor shall perform a pre load test visual inspection and provide certification of satisfactory inspection per note 1 of drawing DWG-LIN-166177-ST-001.

5.4 The vendor shall perform the load test and provide

certification of load testing per note 2 of drawing DWG-LIN-

166177-ST-001.

5.5 Vendor shall perform a post load test visual inspection

provide certification of satisfactory inspection per note 3 of drawing DWG-LIN-166177-ST-001.

5.6 Vendor shall perform Pre and Post load test Magnetic

Particle inspections of the Master Link (Item 12), the four Shackles (Item 4) and the four lifting padeyes (Item 2) and provide certification of satisfactory Magnetic Particle Inspections per note 16 of drawing DWG-LIN-166177-ST-001.

6. Vendor shall provide the following certification of compliance, inspection/test reports and additional information:

6.1 Certification of Compliance in accordance with Exhibit A

(CDRL A001) of the following:

(1) The materials, processes and manufactured items were controlled and tested in accordance with the appropriate drawings; the requirements of Energy Solutions Quality Assurance Program “ES-QA-PG-001”, Revision 6 dated 7/15/2019; USNRC Docket Number 71- 0935, Revision 10; and the referenced contract/purchase order.

(2) The internal dewatering assembly consists of four 5-micron panel style filters (see section 3.5).

(3) South Carolina Department of Health and Environment Control (SCDHEC) approval of the HIC handling procedure applicable revision if not included on the HIC Certificate of Compliance (C of C) in accordance with Exhibit A (CDRL A001).

(4) SCDHEC approval of the CLPRCT drawing and applicable revision, if not included in the HIC C of C.

(5) Certification of the number of days of sunlight exposure for each HIC

6.2 Inspection/Test Reports in accordance with Exhibit B (CDRL

A002):

(1) Hydrostatic testing of dewatering hose assembly. (see section 4.3)

(2) Hydrostatic testing of dewatering connection and air hose. (see section 4.2)

(3) Standing water test of the seal connection on level bar. (see section 4.4)

(4) Hydrostatic/pneumatic testing of the CLPRCT. (see section 4.14)

(5) Drop weight test of Lifting Liner Bail and Integral

Lifting Attachment per ASTM E208 or a Charpy Impact test per ASTM A370. (see section 5.2)

(6) Breaking strength of the ¾ inch wire rope by obtaining breaking strength results from destructive testing of a sample from the originating wire rope reel. (see section 5.1)

(7) Breaking strength of the 1 inch wire rope by obtaining breaking strength results from destructive testing of a sample from the originating wire rope reel. (see section 5.1)

(8) Factor of safety greater than 3:1 yield and 5:1 ultimate. (see section 5.2)

(9) Satisfactory pre load test visual inspection. (see section 5.3)

(10) Load testing. (see section 5.4)

(11) Post load test visual inspection. (see section 5.5)

(12) Pre and post load test Magnetic Particle inspections of the Master Link, the four Shackles and the four lifting padeyes. (see section 5.6)

6.3 Additional information with Exhibit A (CDRL A001):

(1) Total usable volume of the CLPRCT. (see section 3.9)

(2) Data table for each CLPRCT to include level flag distance, water level checks, required data for programming of the UT controller, volume at each flag, and completely dewatered after the calibrated fill.

(see sections 4.8, 4.9, 4.10, 4.11, and 4.12)

(3) A listing of the applicable CLPRCT/HIC handling and dewatering procedures (with revision listed).

(4) Empty weight for each 21-300 CLPRCT.

6.4 Vendor shall provide data requested in paragraphs 6.1 through

6.3 via e-mail to Stephen Barush at USFF_NNSY_NSFPY@navy.mil.