Attachment 6 - AMKUS PM Tasking.xlsx

XLSX spreadsheet 14 KB Posted

Attached to
DDSP Fire Truck, Apparatus, and Equipment Maintenance
Solicitation number
SP330022Q0053
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About this file

This document contains a preventative maintenance task list and related federal contract opportunity for fire truck, apparatus, and equipment maintenance services. The maintenance task list outlines semi-annual and annual preventative maintenance tasks for various Amkus hydraulic rescue equipment, including testing hoses and reels for leaks and proper operation, pressure testing and inspecting power units, sharpening or replacing blades, and inspecting rams and hoses. The related federal contract opportunity is soliciting quotes for preventative and remedial maintenance services for government-owned fire trucks, equipment, and apparatus located at the Defense Logistics Agency Distribution facility in Susquehanna, Pennsylvania, on a hybrid firm-fixed-price and time-and-materials contract.

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Sheet1

Preventive Maintenance Task List
Equipment: Amkus Ultimate Power Tool System

Frequency

Semi-AnnualAnnual
ULTIMATE SYSTEM
Pressure test all hose reels/adjust as neededX
Test lines for proper time/adjust as neededX
Inspect entire system for leaksX
Inspect coolant fansX
Verify penant control is working properlyX
GAS POWER UNIT
Pressure test and time pumpX
Remove engine from pumpX
Remove all gaskets from reservior, drain and clean reservoirX
Drain engine oil and remove spark plugX
Install new engine oil and new spark plugX
Inspect drive coupler/replace as neededX
Apply sealant to reservior gasket, place gaskets on reservoir, fill reservoir with new Amkus oil.X
Reassemble engine and pumpX
Run power unit to verify proper operationX
Test pressure and time/adjust as neededX
Check for fluid leaksX
ELECTRIC POWER UNIT
Test generator for proper voltage (240 volts)X
Pressure test and time pumpX
Remove motor from pumpX
Remove all gaskets from reservior, drain and clean reservoirX
Inspect drive coupler/replace as neededX
Apply sealant to gasket and place gasket on reservoir, fill reservoir with new Amkus oilX
Reassemble motor and pumpX
Run power unit and verify proper operationX
Test pressure and time/adjust as neededX
Check for fluid leaksX
MINI POWER UNIT
Pressure test and time pumpX
Drain engine oil and Amkus oilX
Remove and replace spark plugX
Refill engine oil and Amkus oil with new oilX
Run power unit and verify proper operationX
Test pressure and time/adjust as neededX
Check for fluid leaksX
SPREADER
Test tool for 10,500 PSIX
Remove rack guard, handle, pivot pins and spreader armsX
Clean and inspect all partsX
Remove control valve and manifold, inspect parts, replace all o-rings and reassembleX
Apply grease to rack, pivot pins and spreader arms; reassemble working end of toolX
Test tool for 10,500 PSIX
Check for fluid leaksX
Inspect pigtails and quick connect couplersX
CUTTERS
Test tool for 10,500 PSIX
Remove center bolt, friction plates and cutter blades; make sure end cap is tightX
Clean and inspect working end of tool and all partsX
Remove control valve and manifold; inspect parts and replace o-ringsX
Reassemble control valve and manifoldX
Inspect cutter blades/sharpen if necessary. Blades shall be sharpened using flat stoneX
Grease center bolt, friction plates and cutter bladesX
Reassemble working end of the toolX
Test tool for 10,500 PSIX
Check for fluid leaksX
Inspect pigtails and quick connect couplersX
COMBO TOOLS
Test tool for 10,500 PSIX
Remove center bolt, friction plates and combo bladesX
Clean and inspect working end of tool and all partsX
Remove control valve and manifold; inspect parts and replace o-rings. C15 only the control valve o-rings will be replaced.X
Reassemble control valve and manifoldX
Inspect cutting edge on combo blades/sharpen cutting edge with flat stone if needed.X
Grease center bolt, friction plates and combo bladesX
Reassemble working end of the toolX
Test for 10,500 PSIX
Check for fluid leaksX
Inspect pigtails and quick connect couplersX
RAMS
Test tool for 10,500 PSIX
Inspect ram for fluid leaksX
Inspect pigtails and quick connect couplersX
Verify the rod end will screw off cylinder rodX
HOSES: REEL/EXTENSION
Pressure testX
Check for leaksX
Check for damaged hoseX
Check quick connect couplersX
If applicable, verify reel is operating properly and there are no leaks at the reelX

&P

Sheet2

Sheet3

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