Attachment 3 Statement of Work.pdf

Purchase & Install a PRESS BRAKE

1. STATEMENT OF WORK

This document provides the description that shall be used to acquire PRESS BRAKE, and all ancillary equipment used to support or assist the Press Brake to meet its functional duties. This Press Brake will be located in B2200. This Press Brake will add to our Sheet metal capabilities so we may better support the war fighter and the command.

1.1 Contractor shall verify all measurements prior to ordering materials. All work shall be accomplished in strict accordance with prevailing industry standards, manufacturer’s written instructions and all applicable codes.

1.2 All work requiring energy shall be done in compliance with OSHA 29 CFR 1910.147 and

1910.333 lock out tag out procedure. All electrical work shall comply with current NEC as well as local codes.

2. Scope of Work: The contractor shall provide all labor, tools, materials, equipment, safety measures, supervision and all associated permits and services to complete the work. The procurement of this Press Brake must also come with all line items listed in paragraph 3.0. The work shall consist of Purchasing, delivering, installing, startup, and training of a new PRESS BRAKE in building B2200 at MCLB Albany, GA.

2.1 Contractor will be responsible for connecting system to provided Disconnect. (Customer will provide utilities (electrical power and plant air) to working envelope of equipment)

2.2 Contractor shall be responsible for due diligence. Customer will provide basic building/shop layouts, site visits, other information as necessary upon request.

2.3 Contractor will be responsible for System start-up and functions check. System start-up will include a check of the final connections as necessary, commissioning, calibration, and operator training on the equipment purchased. The training will cover basic system functionality including running pre-written automated tests (as applicable) and manual system operation.

Connecting other devices, Service startup/training will be a total of 3 days or at minimum OEM recommendations.

2.4 Final inspection per government end user acceptance.

3.0 Equipment Description.

125 Ton x 8’ Press brake shall include the following.

1. Vision Graphical Control

2. Elite 6-Axes Gauging - Power X1/X2, R1/R2, Z1/Z2 Axis c/w AC Unit

3. CNC Crowning Non-Hydraulic Die Holder

4. Hydraulic Ram Clamping New Standard

5. T- Slot Machine Left to Right on Front Face of Bed

6. Two (2) Front Swing Sheet Support Arms

7. Electrical Configuration 460VAC/60Hz/3Phase

8. Pre-Filtered Hydraulic Oil

9. Air Conditioning Unit In lieu of Fan-Cooled Cabinet

10. Elite Back gauge

11. Linear Rail w/Basic Support Arms In lieu of T-Slots in Front Bed (per ft)

12. 2” Ram Open Height Increase / Stroke Length Not Increased

13. NSCL-I New Standard Pro Ram Clamping (8’length), in lieu of Standard Ram Clamping

14. NSCR-I CNC Non-Hydraulic (8’ Length), in lieu of CNC Wilson Die Holder

15. Laser safe Sentinel Guarding Systems: Maximum 40’ Range

16. 3-D Vision Machine Control upgrade c/w SolidWorks/Invertor plug-in in lieu of standard

2-D Machine Control

17. 3-D Offline c/w 3-D Machine Control upgrade & SolidWorks/Invertor plug-in Only

Compatible at this time with SolidWorks and Invertor CAD Software’s Customer must be using and experienced with Software’s Training is offered for (2) Persons only via Webex Annual Maintenance Contract via remote desktop for 8 hours of support included.

18. Tooling Package to include below

a) 1 - New Standard Premium Top 2 28˚ Gooseneck Punch .039" Tip Radius 550mm

Segmented Set (21.654")

b) 5 - New Standard Premium Top 1 28˚ Gooseneck Punch .039" Tip Radius- Safety Pins

515mm Solid Section (20.276")

c) 1 - New Standard Premium Top 228˚ Acute Gooseneck Punch .118" Tip Radius, 7.874"

Tall550mm Segmented Set (21.654")

d) 5 - New Standard Premium Top 128˚ Acute Gooseneck Punch .118" Tip Radius, 7.874"

Tall-Safety Pins 515mm Solid Section (20.276")

e) 1 - New Standard Premium Top 2 60˚ Punch .236" Tip Radius, 7.874" Tall550mm

Segmented Set (21.654")

f) 2 - New Standard Premium Top 160˚ Punch .236" Tip Radius, 7.874" Tall- Safety

Pins515mm Solid Section (20.276")

4.0 Execution

4.1 Start date to be coordinated with the customer.

4.2 Place of Performance: The production facility at MCLB Albany, GA. Building 2200

4.3 Security Requirements: Security Requirements: Contractor shall adhere to current installation security policies. For security policies and access to the base, contractors shall contact:

Visitor Control Center Building 3010, Room 33 Marine Corps Logistics Base, Albany GA.

Ph: 229-639-5118 https://www.albany.marines.mil/Resources/MCLB-Offices-Staff/Pass-and-ID/

4.4 Government Furnished Property (GFP) and Services: The US Government will not provide any equipment, fuel, personnel, utilities, or facilities to the contractor for the execution of this contract. Should an emergency arise, only the necessary basic lifesaving and life support measures will be provided if an emergency occurs.

5.0 General Requirements.

5.1 Contractor shall cleanup work sites daily and properly dispose of debris off Government property.

5.2 The work shall be performed in such a manner as to cause the least interference with the normal functions of the Government activity. Work areas will be cleared/vacated for the period necessary for the Contractor to perform work; however, the building will be occupied during work.

5.3 Prior to beginning any work, the Contractor shall meet with the designated Government representative to discuss and develop mutual understandings relative to scheduling and administering work. All work shall be accomplished within 120 days after date of award. This completion time includes 14-day period for checking background of the contractor’s personnel prior to arrival to start work on Base. All asbestos abatement and removal shall be accomplished on weekends and holidays (only if asbestos is found during the project). All other work shall be accomplished between the hours of 8:00 a.m. and 5:00 p.m., Monday thru Friday (excluding federal holidays) unless otherwise specified in the requirements section and specifically pre-arranged with the Contracting Officer. This requires a written request two (2) days prior to proposed work.

5.4 Work shall be accomplished by personnel experienced in their respective trades. The Contractor shall perform all work in accordance with acceptable industry standards and all federal, state, and local codes.

5.5 All work requiring energy (electrical, mechanical, hydraulic, pneumatic, chemical, thermal or other) removal shall be done in compliance with OSHA 29 CFR 1910.147 and

1910.333 lock-out/tag-out procedures for worker protection. No work will be performed on energized electrical circuits unless proof is provided that no other means exist. NFPA 70E (current edition), Standard for Electrical Safety in the Workplace, shall also be utilized for worker safety compliance.

5.6 Except where specifically specified otherwise herein, all salvable materials and equipment disconnected or removed during the work and not indicated or specified for reuse on the new work shall remain the property of the Government. All recyclable materials such as metals, pipes, pumps, engines, motors, and certain electrical components, to include switch gear, https://www.albany.marines.mil/Resources/MCLB-Offices-Staff/Pass-and-ID/

MCCs, conduit, copper wire, distribution and control panels, nuts, bolts, washers, old motor starters, obsolete breakers, cable lugs, conduit, conduit fittings, connection boxes, etc. will be recycled in accordance with MCO 5090.2A through the base Qualified Recycling Program (QRP). Remaining material shall be removed from the Government property. Contractor will disassemble or cut recyclable material to fit into roll-off containers or on flat bed trailers. With no part of the items hanging off the trailers or protruding out of the top of the containers.

5.7 Prior to performing "Hot Work" (welding, cutting, etc.) or operating other flame-producing/spark producing devices, a written permit shall be requested from the Fire Division. CONTRACTORS ARE REQUIRED TO MEET ALL CRITERIA BEFORE A PERMIT IS ISSUED. The Contractor will provide at least two (2) ten (10) pound 4A:80 BC rated extinguishers for normal "Hot Work". All extinguishers shall be current inspection tagged, approved safety pin and tamper resistant seal. It is also mandatory to have a designated FIRE WATCH for any "Hot Work" done at this activity. The Fire Watch shall be trained in accordance with NFPA 51B and remain on-site for a minimum of 1 Hour after completion of the task or as specified on the hot work permit. When starting work in the facility, Contractors shall require their personnel to familiarize themselves with the location of the nearest fire alarm boxes and place in memory the EMERGENCY FIRE phone number 229-639-5911. ANY FIRE, NO

MATTER HOW SMALL, SHALL BE REPORTED TO 229-639-5911 IMMEDIATELY.

END OF SOW