Attachment 3 - PMI Schedule.pdf

02/18/2021 9:38 AM Page 1 of 6 Computer Generated AFSC Form 306

CUI (Controlled Unclassified Information)

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

COMPRESSED AIR, FLASHJET (QSI750ACA34D) 0014

MANUFACTURER: EQUIPMENT LOCATION:

COMPRESSED AIR POWER BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR002790 2086 S/N 97689H

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

Operator and PM Tech

Daily or When Used

Comply with all Safety Precautions, Notes, Warnings, Cautions, Lock-Out/Tag-Out, Operational, and Housekeeping Procedures IAW all Tech Orders, Regulations and Commercial Data before and during the operation, service and maintenance of this equipment. If the inspection reveals defects or damage to the equipment, it will be immediately removed from service and tagged "Unserviceable". Report equipment abnormalities to Industrial Services at web site: https://femweb.robins.af.mil.

CAUTION: TURN MAIN ELECTRICAL DISCONNECT TO THE "OFF" POSITION AND

LOCK IN THIS POSITION BEFORE PERFORMING ANY SERVICE OR PREVENTIVE

MAINTENANCE.

WARNING: TO AVOID SERIOUS BODILY INJURY, PROPER PROTECTIVE EQUIPMENT,

APPROPRIATE FOR THE TASK BEING ACCOMPLISHED, PPE MUST BE WORN WHEN OPERATING,

SERVICING, OR BEING PRESENT IN THE OPERATIONAL ZONE OF THIS EQUIPMENT.

WARNING: Never assume the compressor is ready for maintenance or service because it is stopped. The automatic stop-start control may start the compressor at any time.

CAUTION: Relieve the pressure and allow unit to cool before servicing.

CAUTION: Do not start until all panels and drive guards are in place.

"https://femweb.robins.af.mil."

02/18/2021 9:38 AM Page 2 of 6 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

COMPRESSED AIR, FLASHJET (QSI750ACA34D) 0014

MANUFACTURER: EQUIPMENT LOCATION:

COMPRESSED AIR POWER BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR002790 2086 S/N 97689H

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

Operator Daily or When Used

1. AIR STORAGE TANK:

A. Check drain all to ensure proper operation

2. OIL/WATER SEPERATOR:

A. Check for proper operation; have repaired as necessary

3. AIR DRYER:

A. Check controls for proper operation B. Ensure all gauges are operating and reading proper pressures. Pressure drops could indicate the need for filter replacement C. Check pressure drops on pre and after filters. Have changed as necessary

4. COMPRESSOR:

A. Check controls for proper operation B. Ensure all gauges are operating and reading proper pressures C. Ensure all indicators are operating properly D. Check fluid level at sight gauge, oil level should be at top of sight gage with compressor running. Have oil added as necessary E. Check for any air and oil leaks. Have repaired as necessary F. Check to ensure all panel and guards are in place and securely mounted

02/18/2021 9:38 AM Page 3 of 6 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ET 180

1. AIR DRYER CONTROLS:

A. Check controls & display for proper operation / function. Repair as necessary.

B. Check connections for tightness C. Check wiring for fraying, wear or damage. Repair as necessary.

2. COMPRESSOR CONTROLS:

A. Check controls & display for proper operation / function. Repair as necessary.

B. Check connections for tightness C. Check wiring for fraying, wear or damage. Repair as necessary.

3. COMPRESSOR MOTOR:

A. Inspect motor for security, vibration, proper operation.

B. Clean motor as needed.

C. Grease motor bearings as needed. POLYREX EM GREASE P/N 9150015251498

ME 30

1. OIL/WATER SEPERATOR:

A. Ensure the unit is operating properly B. Check waste oil tank. Empty as necessary C. Inspect unit for leaks. Repair as necessary

02/18/2021 9:38 AM Page 4 of 6 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ME 30

2. AIR DRYER:

A. Inspect and clean blow down mufflers as necessary P/N 3107791 B. Check 2ea. pre filter indicators. Replace if necessary P/N EGC 800/1000-S C. Check particulate filter indicator. Replace if necessary P/N EGP1660 D. Inspect for any leaks. Repair as necessary

3. COMPRESSOR:

A. Check air intake filter and replace as necessary P/N 23458-5 B. Check compressor oil level and add as necessary QUINSYN P/N 91501P144046-005 C. Water Removal air/oil separator: Drain water off the bottom of the reservoir. To drain water, turn the compressor off and let sit for at least 5 minutes. Then open the drain valve slowly.

Water is heavier than oil and will collect at the bottom of the reservoir. When the drain is first opened some oil may come out before the water starts to flow. Close the valve when the water flow changes to oil D. Check for any air or oil leaks. Repair as necessary E. Check to ensure all panel and guards are in place and securely mounted F. Inspect couplings for wear or damage. Repair or replace as necessary G. Check after cooler, fan shroud and fluid cooler fins. Clean as necessary

4. SAFETY RELIEF VALVES:

A. Check pressure relief safety valve with compressor off. On the oil air separator, air storage tank and compressed air drying system

5. CONDENSATE DRAIN:

A. Ensure the automatic condensate drain is functioning properly

02/18/2021 9:38 AM Page 5 of 6 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ME 180

1. COMPRESSOR OIL FILTERS:

A. Change oil filters 2 ea. P/N 142243

ME 360

1. STEAM CLEAN:

A. Remove all covers and doors B. Remove shroud on radiator C. Cover motor and air intake port with plastic D. Steam clean entire unit, cleaning cooling coil from inside out

2. COMPRESSOR OIL / AIR SEPERATOR:

A. Replace air oil separator P/N 124487-014 B. Clean inside of tank C. Change compressor oil QUIN-SYN 144046-005, 25 GAL D. Change oil filters 2 ea. P/N 142243 E. Change exhaust muffler on separator P/N 3107791, 1 EA F. Clean fluid scavenging system orifice screen after oil change

Note: Failure to keep the orifice clean will result in excessive fluid carryover Note: Do not ream the orifice or change the orifice size. Do not install the orifice reversed

3. COMPRESSOR AIR FILTERS:

A. Change air intake filter P/N 23458-5 B. Replace control panel filters back side of control panel P/N 129731-050, 2 EA

02/18/2021 9:38 AM Page 6 of 6 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ME 720

1. SUMMIT CONDEPHASE OIL/WATER SEPERATOR:

Clean the ConDePhase separator with the following procedure Note: Have a supervisor order a vacuum from MOCC to remove water and oil from separator reservoir A. Using a garden hose, slowly fill the top of the expansion chamber with clean water in order to flush out the oily condensate of the expansion chamber and into the main unit B. Remove the lid of the main unit and pump out water down to the poly pack filter in both chambers C. Remove the poly pack filter in each chamber by removing the two screws on each one and lifting the filter from the unit D. Place the poly pack filters in an appropriate receptacle to prevent oily water from dripping onto the ground E. Pump out the remaining water in each chamber F. Using clean water and detergent, if necessary, wipe down the sides and bottom of the unit. If a detergent is used, rinse off completely G. Using an appropriate size container, place poly pack filters inside and rinse thoroughly with clean water, or if necessary, clean water and a detergent type cleaner H. Once cleaned, put the poly pack filters back inside the unit using the screws previously removed and tighten in place I. Remove and replace the carbon filter P/N. 4430PCPF-016 J. Fill unit with clean water until water flows out the water-out exit into the carbon filter

ME 1800

1. AIR DRYER DESICCANT:

A. Change desiccant 400 lbs each tank (2 tanks total of 800 lbs for job.) P/N 3146257

02/18/2021 9:39 AM Page 1 of 6 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

CONTROL SYS, ENVIRON (ECS), FLASHJET (ECS-TURBO 1V.I) 1104

MANUFACTURER: EQUIPMENT LOCATION:

R R WAITES COMPANY INC (FEL-DIXIE PLUMBLING #1462 BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR002791 2088 S/N 1799

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

Operator and PM Tech

Daily or When Used

Comply with all Safety Precautions, Notes, Warnings, Cautions, Lock-Out/Tag-Out, Operational, and Housekeeping Procedures IAW all Tech Orders, Regulations and Commercial Data before and during the operation, service and maintenance of this equipment. If the inspection reveals defects or damage to the equipment, it will be immediately removed from service and tagged "Unserviceable". Report any abnormalities using FEMS (https://femweb.robins.af.mil) or, if FEMS is not available, contact 402 MXSS/MXDXA schedulers.

WARNING: BEFORE PERFORMING ANY ELECTRICAL/ELECTRONIC PREVENTIVE OR

CORRECTVE MAINTENANCE, TO PREVENT SERIOUS BODILY OR EQUIPMENT INJURY

FROM ELECTRICAL SHOCK AND/OR UNINTENDED MACHINE MOVEMENT, PROPERLY

POWER DOWN EQUIPMENT, POSITION THE POWER MAIN DISCONNECT TO “OFF” AND

/OR REMOVE SUPPLY VOLTAGE POWER CABLE(S) AND ISOLATE ANY EXTERNAL

CONTROL VOLTAGES BY BEST PRACTICES. CLOSE, SHUT-OFF OR DISCONNECT

ALL OTHER ENERGY SOURCES AS REQUIRED. COMPILING WITH ALL LOCK-OUT/

TAG-OUT PROCEDURES, TECH ORDERS, REGULATIONS, INSTRUCTIONS AND

COMMERCIAL DATA PERFORM LOCK-OUT/TAGOUT OF ALL SUPPLY AND EXTERNAL

CONTROL VOLTAGES, AND ALL OTHER ENERGY SOURCES AT THEIR SOURCE.

WHILE WEARING PROPER ARCH FLASH PPE VERIFY THAT ALL VOLTAGES HAVE

BEEN REMOVED FROM ELECTRICAL CABINETS BEFORE PROCEDING. LIVE CIRCUIT

TROUBLESHOOTING SHALL NOT BE PERFORMED UNLESS PROPERLY TRAINED AND

02/18/2021 9:39 AM Page 2 of 6 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

CONTROL SYS, ENVIRON (ECS), FLASHJET (ECS-TURBO 1V.I) 1104

MANUFACTURER: EQUIPMENT LOCATION:

R R WAITES COMPANY INC (FEL-DIXIE PLUMBLING #1462 BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR002791 2088 S/N 1799

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

WEARING PROPER PPE.

WARNING: BEFORE PERFORMING ANY MECHANICAL PREVENTIVE OR

CORRECTVE MAINTENANCE, TO PREVENT SERIOUS BODILY OR EQUIPMENT INJURY

FROM ELECTRICAL SHOCK AND/OR UNINTENDED MACHINE MOVEMENT, PROPERLY

POWER DOWN EQUIPMENT, POSITION THE MAIN POWER DISCONNECT TO “OFF”

AND/OR REMOVE SUPPLY VOLTAGE POWER CABLE(S), CLOSE, SHUT-OFF OR

DISCONNECT ALL OTHER ENERGY OR HAZARD SOURCES AS REQUIRED.

COMPILING WITH ALL LOCK-OUT/TAG-OUT PROCEDURES, TECH ORDERS,

REGULATIONS, INSTRUCTIONS AND COMMERCIAL DATA PERFORM LOCK-OUT/

TAGOUT OF ALL SUPPLY AND EXTERNAL CONTROL VOLTAGES, AND ALL OTHER

ENERGY SOURCES AT THE SOURCE. BLEED STORED POTENTAL ENERGY SOURCES

ACCORDING TO MANUFACTURE INSTRUCTIONS, AS REQUIRED.

WARNING: TO AVOID SERIOUS BODILY INJURY, PROPER PROTECTIVE

EQUIPMENT, APPROPRIATE FOR THE TASK BEING ACCOMPLISHED, PPE MUST BE

WORN WHEN OPERATING, SERVICING, OR BEING PRESENT IN THE OPERATIONAL

ZONE OF THIS EQUIPMENT. NEVER OPEN ANY ELECTRICAL CABINETS OR

OTHERWISE SERVICE THIS EQUIPMENT AND/OR EQUIPMENT USED WITH IT UNLESS

PROPERLY TRAINED.

NOTE: The system will not activate if all interlock locations are not met.

NOTE: Before activation of the ECS, make sure the pick up location (area around flash head and travel path) is free from any loose debris.

02/18/2021 9:39 AM Page 3 of 6 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

CONTROL SYS, ENVIRON (ECS), FLASHJET (ECS-TURBO 1V.I) 1104

MANUFACTURER: EQUIPMENT LOCATION:

R R WAITES COMPANY INC (FEL-DIXIE PLUMBLING #1462 BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR002791 2088 S/N 1799

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

Operator Daily or When Used

1. CONTROLS:

Check for proper operation; have repaired as necessary.

2. INTERLOCK INDICATORS:

Check for proper operation and any blown indicators; have repaired as necessary.

3. PRE-FILTER 2ND STAGE:

Check differential pressure indicator for signs of impending filter blockage. Have changed as needed. Change out required at 3.0'' H2Owc.

4. HEPA FILTER 3RD STAGE:

Check differential pressure indicator for signs of impending filter blockage. Have changed as needed. Change out required at 4.0" H2Owc.

02/18/2021 9:39 AM Page 4 of 6 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ET 180

1. MOTOR LUBRICATION:

Lubricate the motor bearings. Do not over grease!

Excessive lubrication will cause overheating, reduce bearing life, and may cause premature bearing failure.

NOTE: Oil leakage around bearing caps is an indication of over greasing, excess grease should be purged out by operating motor temporarily with grease relief open, if applicable.

GREASE P/N 9150P5073053

2. WIRING CONNECTIONS:

Check all connections for looseness; tighten and repair as necessary.

3. CONTROLS:

Check for proper operation: repair as necessary.

4. INTERLOCK INDICATORS:

Inspect for proper operation; replace any blown indicators as necessary.

ME 30

1. ECS PRE- FILTER 2ND STAGE:

Check differential pressure indicator for signs of impending filter blockage. Change as needed. Change out required at 3.0" H2Owc.

2nd Stage Filter P/N 523-863-302 4ea.

02/18/2021 9:39 AM Page 5 of 6 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ME 30

2. HEPA FILTER 3RD STAGE:

CAUTION: USE CAUTION WHEN REMOVING HEPA FILTERS. METAL

HEPA FILTERS MAY HAVE SHARP EDGES. USE CAUTION NOT TO

LET THE HEPA FILTERS GET CROSSED UP IN THE FILTER RACK THIS

WILL CAUSE THE FILTERS TO BECOME DIFFICULT TO REMOVE.

A. Check differential pressure indicator for signs of impending filter blockage. Change as needed. Change out required at 4.0" H2Owc.

B. When changing hepa filters apply a thin coat of petroleum jelly to the rubber seals. This will help with the installation and removal.

3rd Stage Hepa Filter P/N 240-010-19 4ea.

ME 180

1. COUPLING:

Inspect all couplings for wear or damage; tighten clamps and repair as necessary.

2. PANELS, LINES, FASTENERS, ETC:

Check all panels, hoses, lines, fittings, etc. for looseness; adjust, repair or tighten as needed.

3. FAN:

Remove fan and walnut blast, remove / clean residue from fan housing. Check / replace taper lock bushing.

02/18/2021 9:39 AM Page 6 of 6 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ME 180

4. ROBOT VACUUM DUCT & ECS DUCTWORK:

1. Visually inspect the ECS ductwork, including the vacuum duct on robot head, zipper ducts, canoes and all ductwork including ductwork from the first stage filter housing down to the fan. Check for residue build-up and blockages. If there is excessive build-up or a blockage, clean the ductwork.

2. Zipper ducts & canoes should be checked for excessive wear. If uniformly worn across the length of the working area, the lip seal should be replaced.

If an irregular wear pattern is observed, it is a possible indication of an issue with zipper duct,- canoe alignment.

The alignment should be checked across the length of the vacuum duct. If alignment is incorrect, appropriate corrective action is necessary to realign the system.

3. Lubricate the canoe & zipper duct.

Greaseless Lubricant P/N - 9150PHM00000849

ME 720

1. TUB SCRUBBER:

A. Change the Purakol pellets. Capacity 1440 lbs./ 48 boxes at 30 LBS. each. P/N 6505PPKL-BX B. Dispose of contaminated pellets as hazardous waste.

02/18/2021 9:43 AM Page 1 of 3 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

CHILLER, FLASHJET HEAD (SYSTEM 007) 1118

MANUFACTURER: EQUIPMENT LOCATION:

KAISER SYSTEMS INC (DOES NOT ACCEPT GPC) BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR002926 2081 S/N 198125026

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

Operator and PM Tech

Daily or When Used

Comply with all Safety Precautions, Notes, Warnings, Cautions, Lock-Out/Tag-Out, Operational, and Housekeeping Procedures IAW all Tech Orders, Regulations and Commercial Data before and during the operation, service and maintenance of this equipment. If the inspection reveals defects or damage to the equipment, it will be immediately removed from service and tagged "Unserviceable". Report equipment abnormalities to Industrial Services at web site: https://femweb.robins.af.mil.

CAUTION: TURN MAIN ELECTRICAL DISCONNECT TO THE "OFF" POSITION AND

LOCK IN THIS POSITION BEFORE PERFORMING ANY SERVICE OR PREVENTIVE

MAINTENANCE.

WARNING: TO AVOID SERIOUS BODILY INJURY, PROPER PROTECTIVE EQUIPMENT,

APPROPRIATE FOR THE TASK BEING ACCOMPLISHED, PPE MUST BE WORN WHEN OPERATING,

SERVICING, OR BEING PRESENT IN THE OPERATIONAL ZONE OF THIS EQUIPMENT.

Operator Daily or When Used

1. FLASH HEAD:

Check the condition of the reflector assembly. Check flash lamp for signs of age, and window for pitted condition. If flash assembly does not operate properly check filter on chiller. Replace filter as needed.

P/N D0809

2. CHILLER LINES:

Visually check for leaks.

02/18/2021 9:43 AM Page 2 of 3 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

AC 180

1. RESERVOIR (CHILLER):

Check condition of fluid; flush and refil when needed.

2. CONDENSER FINS (CHILLER):

Clean.

3. STRAINER (CHILLER):

Check for debis; clean when needed.

4. LINES:

Check for leaks.

5. FILTER:

Check; replace filter as needed. P/N D0809

AC 720

1. MOTOR:

Lubricate with 30 - 35 drops of SAE 20 non-detergent oil in each fill hole.

ET 180

1. CAUTION (POWER SYSTEM):

Be aware of all safety precautions/warnings.

02/18/2021 9:43 AM Page 3 of 3 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ET 180

2. FLASH HEAD/FLASH LAMP:

Check for signs of wear and check for proper operation.

02/18/2021 9:44 AM Page 1 of 7 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

PELLETIZER, FLASHJET (P1500) 1119

MANUFACTURER: EQUIPMENT LOCATION:

COLD JET LLC BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR003817 2748 S/N C3JD1S-A-224

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

Operator and PM Tech

Daily or When Used

Comply with all Safety Precautions, Notes, Warnings, Cautions, Lock-Out/Tag-Out, Operational, and Housekeeping Procedures IAW all Tech Orders, Regulations and Commercial Data before and during the operation, service and maintenance of this equipment. If the inspection reveals defects or damage to the equipment, it will be immediately removed from service and tagged "Unserviceable". Report any abnormalities using FEMS (https://femweb.robins.af.mil) or, if FEMS is not available, contact 402 MXSS/MXDXA schedulers.

WARNING: BEFORE PERFORMING ANY ELECTRICAL/ELECTRONIC PREVENTIVE OR

CORRECTVE MAINTENANCE, TO PREVENT SERIOUS BODILY OR EQUIPMENT INJURY

FROM ELECTRICAL SHOCK AND/OR UNINTENDED MACHINE MOVEMENT, PROPERLY

POWER DOWN EQUIPMENT, POSITION THE POWER MAIN DISCONNECT TO “OFF” AND

/OR REMOVE SUPPLY VOLTAGE POWER CABLE(S) AND ISOLATE ANY EXTERNAL

CONTROL VOLTAGES BY BEST PRACTICES. CLOSE, SHUT-OFF OR DISCONNECT

ALL OTHER ENERGY SOURCES AS REQUIRED. COMPILING WITH ALL LOCK-OUT/

TAG-OUT PROCEDURES, TECH ORDERS, REGULATIONS, INSTRUCTIONS AND

COMMERCIAL DATA PERFORM LOCK-OUT/TAGOUT OF ALL SUPPLY AND EXTERNAL

CONTROL VOLTAGES, AND ALL OTHER ENERGY SOURCES AT THEIR SOURCE.

WHILE WEARING PROPER ARCH FLASH PPE VERIFY THAT ALL VOLTAGES HAVE

02/18/2021 9:44 AM Page 2 of 7 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

PELLETIZER, FLASHJET (P1500) 1119

MANUFACTURER: EQUIPMENT LOCATION:

COLD JET LLC BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR003817 2748 S/N C3JD1S-A-224

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

WEARING PROPER PPE.

WARNING: BEFORE PERFORMING ANY MECHANICAL PREVENTIVE OR CORRECTVE

MAINTENANCE, TO PREVENT SERIOUS BODILY OR EQUIPMENT INJURY FROM

ELECTRICAL SHOCK AND/OR UNINTENDED MACHINE MOVEMENT, PROPERLY

POWER DOWN EQUIPMENT, POSITION THE MAIN POWER DISCONNECT TO “OFF”

AND/OR REMOVE SUPPLY VOLTAGE POWER CABLE(S), CLOSE, SHUT-OFF OR

DISCONNECT ALL OTHER ENERGY OR HAZARD SOURCES AS REQUIRED.

COMPILING WITH ALL LOCK-OUT/TAG-OUT PROCEDURES, TECH ORDERS,

REGULATIONS, INSTRUCTIONS AND COMMERCIAL DATA PERFORM LOCK-OUT/

TAGOUT OF ALL SUPPLY AND EXTERNAL CONTROL VOLTAGES, AND ALL OTHER

ENERGY SOURCES AT THE SOURCE. BLEED STORED POTENTAL ENERGY SOURCES

ACCORDING TO MANUFACTURE INSTRUCTIONS, AS REQUIRED.

WARNING: TO AVOID SERIOUS BODILY INJURY, PROPER PROTECTIVE EQUIPMENT,

APPROPRIATE FOR THE TASK BEING ACCOMPLISHED, PPE MUST BE WORN WHEN

OPERATING, SERVICING, OR BEING PRESENT IN THE OPERATIONAL ZONE OF THIS

EQUIPMENT. NEVER OPEN ANY ELECTRICAL CABINETS OR OTHERWISE SERVICE

THIS EQUIPMENT AND/OR EQUIPMENT USED WITH IT UNLESS PROPERLY TRAINED.

WARNING: THIS EQUIPMENT HAS COMPONENTS CAPABLE OF PRODUCING UP TO

02/18/2021 9:44 AM Page 3 of 7 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

PELLETIZER, FLASHJET (P1500) 1119

MANUFACTURER: EQUIPMENT LOCATION:

COLD JET LLC BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR003817 2748 S/N C3JD1S-A-224

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

300 PSI. TO AVOID SERIOUS BODILY INJURY FROM EJECTION OF COMPRESSED AIR

OR FLUID, NEVER OPEN ANY CONNECTIONS OR COMPONENTS WITHOUT BLEEDING

ALL PRESSURES TO ZERO.

CAUTION: CARBON DIOXIDE (CO2) This unit utilizes solid state Carbon Dioxide (Dry Ice) as a blast media. Carbon Dioxide (CO2) is a naturally occurring non-toxic gas, however caution should be exercised. Dry Ice is very cold ( -110° F / -79° C ) and may freeze skin instantly, Do not allow skin to directly contact dry ice. CAUTION should be exercised when using any material that can DISPLACE OXYGEN.

02/18/2021 9:44 AM Page 4 of 7 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

PELLETIZER, FLASHJET (P1500) 1119

MANUFACTURER: EQUIPMENT LOCATION:

COLD JET LLC BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR003817 2748 S/N C3JD1S-A-224

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

Operator Daily or When Used

1. PRIOR TO START UP

A. CHECK OIL LEVEL IN SIGHT GAUGE. OIL SHOULD BE 5/8 UP ON GAUGE.

B. CHECK COLOR OF OIL. IF OIL LOOKS MILKY (WATER IN OIL) OR DARK (OIL WILL BE DARK FROM

OVER TEMP). OIL CHANGE IS

REQUIRED.

C. CHECK CO2 TANK THAT VALVES ARE IN CORRECT POSITION FOR START UP AND PRODUCTION.

2. UNIT RUN MODE

A. WHILE UNIT IS RUNNING CHECK DIFFERENTIAL OIL PRESSURE. GAUGE IS LOCATED ON TOP OF

THE FILTER. THE GAUGE SHOULD READ BETWEEN 5 PSIG AND 8 PSIG EXCEPT DURING THE

BACK STROKE. ON THE BACK STROKE THE GAUGE PRESSURE SHOULD READ ABOUT 15 PSIG.

IF PRESSURE EXCEEDS 20 PSIG OR THE FILTER HAS 1000 HOURS OR MORE OF OPERATION TIME, A FILTER CHANGE IS REQUIRED. HAVE FILTER CHANGED.

B. CHECK HYDRAULIC HOSES FOR WEAR AND LEAKS.

C. CHECK LIQUID HOSES (C02) FOR WEAR AND LEAKS.

D. CHECK VALVES AND HOSE CONNECTIONS FOR WEAR AND LEAKS.

E. CHECK ALL GAUGES FOR PROPER INDICATIONS AND THAT THEY ARE FUNCTIONING CORRECTLY.

F. CHECK FOR PROPER OPERATION OF THE CHAMBER PRESSURE GAUGE.

G. CHECK THE LIGHTS ON THE CONTROL PANEL BY PUSHING THE RESET BUTTON.

H. ONCE THE UNIT HAS CYCLED THROUGH THE PURGE, CHILL, AND RUN MODE, ADJUST AS

REQUIRED FOR PRODUCTION.

I. WHILE MAKING ICE MAKE SURE THE PISTON ADVANCE TIME IS 12 SECONDS.

02/18/2021 9:44 AM Page 5 of 7 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

PELLETIZER, FLASHJET (P1500) 1119

MANUFACTURER: EQUIPMENT LOCATION:

COLD JET LLC BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR003817 2748 S/N C3JD1S-A-224

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

J. ENSURE THE COOLING FAN COMES ON WHEN THE OIL TEMPERATURE REACHES 100°F (38°C).

02/18/2021 9:44 AM Page 6 of 7 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ET 360

1. ELECTRICAL

A. CHECK FOR LOOSE CONNECTIONS.

B. CHECK THE LIGHTS ON THE CONTROL PANEL BY PUSHING THE RESET BUTTON. PRESS TO TEST

WITH MACHINE OFF.

ME 180

1. HYDRAULIC SYSTEM

A. CHANGE OIL FILTER. PN# 4F0091

B. CLEAN OIL COOLER FINS.

C. ENSURE THE COOLING FAN COMES ON WHEN THE OIL TEMPERATURE REACHES 100°F (38°C).

D. CHECK FOR WORN OR DAMAGED HOSES AND CONNECTIONS.

E. CHECK FOR LEAKS ON HOSES, CONNECTIONS, AND VALVES.

F. CHECK OIL SIGHT GAUGE FOR PROPER OIL LEVEL. SHOULD BE 5/8 UP ON GAUGE. ALSO CHECK

COLOR OF HYDRAULIC OIL. IF OIL LOOKS MILKY FROM MOISTURE OR WATER OR DARK FROM

OVER TEMP, OIL CHANGE IS REQUIRED. (CAPACITY 30 GAL.) OIL-SHELL TELLUS 46 (P-70)

02/18/2021 9:44 AM Page 7 of 7 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ME 180

2. EXTRUSION CYLINDER

A. DISASSEMBLE CYLINDER FOR INSPECTION IAW WITH COMMERCIAL MAINTENANCE MANUAL.

B. CHECK PISTON FOR DAMAGE

C. CHECK DIE FOR ANY DEFECTS SUCH AS DENTS, DINGS, ETC.. ESPECIALLY ON THE EXIT SIDE.

D. CHECK EXHAUST COLLECTOR FOR DAMAGED SCREEN AND SEALS. IF DAMAGED REPLACE WITH

NEW PARTS IAW MAINTENANCE MANUAL. IF NO DAMAGE IS VISIBLE CLEAN SCREEN AND

REINSTALL IAW WITH MAINTENANCE MANUAL. SCREEN PN# 3D0276-B SEAL PN# 5D0018 (2ea.)

E. REBUILD EXTRUSION CYLINDER IAW WITH COMMERCIAL MAINTENANCE MANUAL.

REPLACEMENT OF WEAR RINGS, O-RINGS, AND BELLVILLE WASHERS REQUIRED. WEAR RING PN# 3D0086-E (4ea.) PISTON O-RING PN# S70-252 (8ea.) BELLVILLE WASHER PN# 4Z0096 (4ea.)

REPLACE 3/4 ALLEN HEAD PISTON BOLT AS NEEDED P/N 4Z0732A (1ea.). TORQUE 400 ft/lbs.

F. WHEN REINSTALLING DIES, INSTALL BOLTS IN THE DIE BACKING BLOCK. BOLT TORQUE 80ft/lbs.

REPLACE BOLTS AS NEEDED P/N: 4Z1078.

G. REPLACE O-RINGS ON PROXIMITY SWITCHES AS PART OF REBUILD. O-RING PN# N70-115 (4ea.)

3. LIQUID SYSTEM

A. CHANGE LIQUID FILTER ELEMENT. ELEMENT PN# 4C0051

B. INSPECT VALVE AND HOSE CONNECTIONS.

C. APPLY VAPOR PRESSURE TO UNIT AND CHECK FOR LEAKS.

D. CHECK GAUGES ON CONTROL PANEL, ENSURE PROPER FUNCTION AND INDICATING CORRECTLY.

02/18/2021 9:45 AM Page 1 of 3 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

BLAST UNIT, DRY ICE RDS, FLASHJET (AERO 80DX) 1129

MANUFACTURER: EQUIPMENT LOCATION:

COLD JET LLC BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR003813 2748 S/N 2A0163-296

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

Operator and PM Tech

Daily or When Used

Comply with all Safety Precautions, Notes, Warnings, Cautions, Lock-Out/Tag-Out, Operational, and Housekeeping Procedures IAW all Tech Orders, Regulations and Commercial Data before and during the operation, service and maintenance of this equipment. If the inspection reveals defects or damage to the equipment, it will be immediately removed from service and tagged "Unserviceable". Report equipment abnormalities to Industrial Services at web site: https://femweb.robins.af.mil.

CAUTION: TURN MAIN ELECTRICAL DISCONNECT TO THE "OFF" POSITION AND

LOCK IN THIS POSITION BEFORE PERFORMING ANY SERVICE OR PREVENTIVE

MAINTENANCE.

WARNING: TO AVOID SERIOUS BODILY INJURY, PROPER PROTECTIVE EQUIPMENT,

APPROPRIATE FOR THE TASK BEING ACCOMPLISHED, PPE MUST BE WORN WHEN OPERATING,

SERVICING, OR BEING PRESENT IN THE OPERATIONAL ZONE OF THIS EQUIPMENT

FINGER GUARD PRECAUTIONS: The finger guard on the feeder protects from a potential personal injury site located inside the machine. The guard, over the exhaust port, must remain installed at all times to serve it's function.

CAUTION: CARBON DIOXIDE (CO2) This unit utilizes solid state Carbon Dioxide (Dry Ice) as a blast media. Carbon Dioxide (CO2) is a naturally occurring non-toxic gas, however caution

02/18/2021 9:45 AM Page 2 of 3 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

BLAST UNIT, DRY ICE RDS, FLASHJET (AERO 80DX) 1129

MANUFACTURER: EQUIPMENT LOCATION:

COLD JET LLC BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR003813 2748 S/N 2A0163-296

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

should be exercised. Dry Ice is very cold ( -110° F / -79° C ) and may freeze skin instantly, Do not allow skin to directly contact dry ice. CAUTION should be exercised when using any material that can DISPLACE OXYGEN.

Operator Daily or When Used

1. INSPECT:

A. DRAIN WATER OUT OF THE AIR FILTER / REGULATOR BEFORE USING THE MACHINE.

B. WHILE IN OPERATION CHECK THE PRESSURE GAUGE FOR DAMAGE.

C. CHECK THE AIR AND BLAST HOSES FOR DAMAGE.

D. LOOK THROUGH THE HOPPER TO CHECK THE STAINLESS ROTOR FOR NICKS OR GOUGES.

E. OTHER THAN DURING INSPECTION, ENSURE THE HOPPER LID REMAINS CLOSED.

F. CHECK TO MAKE SURE VIBRATORY SYSTEM IS FUNCTIONING DURING THE FEED CYCLE.

G. CHECK FOR SOUNDS OF AIR LEAKS BETWEEN ROTOR AND SEAL PLATE. ENSURE THERE ARE NO

PELLETS FALLING ON GROUND AT THE ROTOR EXHAUST.

H. CHECK ALL SUPPLY FEED LINES FOR LEAKS,WEAR OR DAMAGE

02/18/2021 9:45 AM Page 3 of 3 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ET 180

1. INSPECT / REPAIR:

A. INSPECT THE STATIC GROUND CABLE AND REEL. (IF APPLICABLE)

B. INSPECT THE CONDITION OF THE POWER CORD.

C. INSPECT THE LED's, INDICATORS AND CONTROLS FOR PROPER FUNCTION.

ME 180

1. INSPECT / REPAIR:

A. CHECK THE SECURITY OF THE MOUNTING FASTENERS ON EACH VIBRATOR. (2 EA)

B. REMOVE COUNTER WEIGHT COVER ON THE VIBRATOR AND CHECK FASTENERS FOR SECURITY.

(2 EA)

C. CHECK THE FILTER/REGULATOR AIR FILTER BY UNSCREWING THE BASE 1/4 TURN CLOCKWISE.

D. CHECK THE HOPPER THUMPER FOR WORN OR DAMAGED PARTS AND FOR LOOSE FITTINGS.

E. REMOVE ANY TRASH OR DEBRIS THAT MAY BE INSIDE.

F. INSPECT PNEUMATIC AIR LINES.

G. INSPECT ALL VALVES.

H. SAFETY TEST THE UNIT.

I. INSPECT HOSES FOR DAMAGE.

J. INSPECT THE PRESSURE GAUGE.

K. CHECK FOR AIR LEAKS.

L. WHILE IN OPERATION CHECK THE PRESSURE GAUGE FOR DAMAGE.

M. LOOK THROUGH THE HOPPER TO CHECK THE STAINLESS ROTOR FOR NICKS OR GOUGES.

N. CHECK TO MAKE SURE VIBRATORY SYSTEM IS FUNCTIONING DURING THE FEED CYCLE.

O. CHECK FOR SOUNDS OF AIR LEAKS BETWEEN ROTOR AND SEAL PLATE. ENSURE THERE ARE NO

P. CHECK ALL SUPPLY FEED LINES FOR LEAKS,WEAR OR DAMAGE.

02/18/2021 9:45 AM Page 1 of 3 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

BLAST UNIT, DRY ICE RDS, FLASHJET (AERO 80DX) 1129

MANUFACTURER: EQUIPMENT LOCATION:

COLD JET LLC BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR003814 2748 S/N 2A0163-297

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

Operator and PM Tech

Daily or When Used

Comply with all Safety Precautions, Notes, Warnings, Cautions, Lock-Out/Tag-Out, Operational, and Housekeeping Procedures IAW all Tech Orders, Regulations and Commercial Data before and during the operation, service and maintenance of this equipment. If the inspection reveals defects or damage to the equipment, it will be immediately removed from service and tagged "Unserviceable". Report equipment abnormalities to Industrial Services at web site: https://femweb.robins.af.mil.

CAUTION: TURN MAIN ELECTRICAL DISCONNECT TO THE "OFF" POSITION AND

LOCK IN THIS POSITION BEFORE PERFORMING ANY SERVICE OR PREVENTIVE

MAINTENANCE.

WARNING: TO AVOID SERIOUS BODILY INJURY, PROPER PROTECTIVE EQUIPMENT,

APPROPRIATE FOR THE TASK BEING ACCOMPLISHED, PPE MUST BE WORN WHEN OPERATING,

SERVICING, OR BEING PRESENT IN THE OPERATIONAL ZONE OF THIS EQUIPMENT

FINGER GUARD PRECAUTIONS: The finger guard on the feeder protects from a potential personal injury site located inside the machine. The guard, over the exhaust port, must remain installed at all times to serve it's function.

CAUTION: CARBON DIOXIDE (CO2) This unit utilizes solid state Carbon Dioxide (Dry Ice) as a blast media. Carbon Dioxide (CO2) is a naturally occurring non-toxic gas, however caution

02/18/2021 9:45 AM Page 2 of 3 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

BLAST UNIT, DRY ICE RDS, FLASHJET (AERO 80DX) 1129

MANUFACTURER: EQUIPMENT LOCATION:

COLD JET LLC BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR003814 2748 S/N 2A0163-297

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

should be exercised. Dry Ice is very cold ( -110° F / -79° C ) and may freeze skin instantly, Do not allow skin to directly contact dry ice. CAUTION should be exercised when using any material that can DISPLACE OXYGEN.

Operator Daily or When Used

1. INSPECT:

A. DRAIN WATER OUT OF THE AIR FILTER / REGULATOR BEFORE USING THE MACHINE.

B. WHILE IN OPERATION CHECK THE PRESSURE GAUGE FOR DAMAGE.

C. CHECK THE AIR AND BLAST HOSES FOR DAMAGE.

D. LOOK THROUGH THE HOPPER TO CHECK THE STAINLESS ROTOR FOR NICKS OR GOUGES.

E. OTHER THAN DURING INSPECTION, ENSURE THE HOPPER LID REMAINS CLOSED.

F. CHECK TO MAKE SURE VIBRATORY SYSTEM IS FUNCTIONING DURING THE FEED CYCLE.

G. CHECK FOR SOUNDS OF AIR LEAKS BETWEEN ROTOR AND SEAL PLATE. ENSURE THERE ARE NO

02/18/2021 9:45 AM Page 3 of 3 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ET 180

1. INSPECT / REPAIR:

A. INSPECT THE STATIC GROUND CABLE AND REEL. (IF APPLICABLE)

B. INSPECT THE CONDITION OF THE POWER CORD.

C. INSPECT THE LED's, INDICATORS AND CONTROLS FOR PROPER FUNCTION.

ME 180

1. INSPECT / REPAIR:

A. CHECK THE SECURITY OF THE MOUNTING FASTENERS ON EACH VIBRATOR. (2 EA)

B. REMOVE COUNTER WEIGHT COVER ON THE VIBRATOR AND CHECK FASTENERS FOR SECURITY.

(2 EA)

C. CHECK THE FILTER/REGULATOR AIR FILTER BY UNSCREWING THE BASE 1/4 TURN CLOCKWISE.

D. CHECK THE HOPPER THUMPER FOR WORN OR DAMAGED PARTS AND FOR LOOSE FITTINGS.

E. REMOVE ANY TRASH OR DEBRIS THAT MAY BE INSIDE.

F. INSPECT PNEUMATIC AIR LINES.

G. INSPECT ALL VALVES.

H. SAFETY TEST THE UNIT.

I. INSPECT HOSES FOR DAMAGE.

J. INSPECT THE PRESSURE GAUGE.

K. CHECK FOR AIR LEAKS.

L. WHILE IN OPERATION CHECK THE PRESSURE GAUGE FOR DAMAGE.

M. LOOK THROUGH THE HOPPER TO CHECK THE STAINLESS ROTOR FOR NICKS OR GOUGES.

N. CHECK TO MAKE SURE VIBRATORY SYSTEM IS FUNCTIONING DURING THE FEED CYCLE.

O. CHECK FOR SOUNDS OF AIR LEAKS BETWEEN ROTOR AND SEAL PLATE. ENSURE THERE ARE NO

02/18/2021 9:46 AM Page 1 of 3 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

BLAST UNIT, DRY ICE RDS, FLASHJET (AERO 80DX) 1129

MANUFACTURER: EQUIPMENT LOCATION:

COLD JET LLC BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR003815 2748 S/N 2A0163-294

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

Operator and PM Tech

Daily or When Used

Comply with all Safety Precautions, Notes, Warnings, Cautions, Lock-Out/Tag-Out, Operational, and Housekeeping Procedures IAW all Tech Orders, Regulations and Commercial Data before and during the operation, service and maintenance of this equipment. If the inspection reveals defects or damage to the equipment, it will be immediately removed from service and tagged "Unserviceable". Report equipment abnormalities to Industrial Services at web site: https://femweb.robins.af.mil.

CAUTION: TURN MAIN ELECTRICAL DISCONNECT TO THE "OFF" POSITION AND

LOCK IN THIS POSITION BEFORE PERFORMING ANY SERVICE OR PREVENTIVE

MAINTENANCE.

WARNING: TO AVOID SERIOUS BODILY INJURY, PROPER PROTECTIVE EQUIPMENT,

APPROPRIATE FOR THE TASK BEING ACCOMPLISHED, PPE MUST BE WORN WHEN OPERATING,

SERVICING, OR BEING PRESENT IN THE OPERATIONAL ZONE OF THIS EQUIPMENT

FINGER GUARD PRECAUTIONS: The finger guard on the feeder protects from a potential personal injury site located inside the machine. The guard, over the exhaust port, must remain installed at all times to serve it's function.

CAUTION: CARBON DIOXIDE (CO2) This unit utilizes solid state Carbon Dioxide (Dry Ice) as a blast media. Carbon Dioxide (CO2) is a naturally occurring non-toxic gas, however caution

02/18/2021 9:46 AM Page 2 of 3 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

BLAST UNIT, DRY ICE RDS, FLASHJET (AERO 80DX) 1129

MANUFACTURER: EQUIPMENT LOCATION:

COLD JET LLC BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR003815 2748 S/N 2A0163-294

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

should be exercised. Dry Ice is very cold ( -110° F / -79° C ) and may freeze skin instantly, Do not allow skin to directly contact dry ice. CAUTION should be exercised when using any material that can DISPLACE OXYGEN.

Operator Daily or When Used

1. INSPECT:

A. DRAIN WATER OUT OF THE AIR FILTER / REGULATOR BEFORE USING THE MACHINE.

B. WHILE IN OPERATION CHECK THE PRESSURE GAUGE FOR DAMAGE.

C. CHECK THE AIR AND BLAST HOSES FOR DAMAGE.

D. LOOK THROUGH THE HOPPER TO CHECK THE STAINLESS ROTOR FOR NICKS OR GOUGES.

E. OTHER THAN DURING INSPECTION, ENSURE THE HOPPER LID REMAINS CLOSED.

F. CHECK TO MAKE SURE VIBRATORY SYSTEM IS FUNCTIONING DURING THE FEED CYCLE.

G. CHECK FOR SOUNDS OF AIR LEAKS BETWEEN ROTOR AND SEAL PLATE. ENSURE THERE ARE NO

02/18/2021 9:46 AM Page 3 of 3 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ET 180

1. INSPECT / REPAIR:

A. INSPECT THE STATIC GROUND CABLE AND REEL. (IF APPLICABLE)

B. INSPECT THE CONDITION OF THE POWER CORD.

C. INSPECT THE LED's, INDICATORS AND CONTROLS FOR PROPER FUNCTION.

ME 180

1. INSPECT / REPAIR:

A. CHECK THE SECURITY OF THE MOUNTING FASTENERS ON EACH VIBRATOR. (2 EA)

B. REMOVE COUNTER WEIGHT COVER ON THE VIBRATOR AND CHECK FASTENERS FOR SECURITY.

(2 EA)

C. CHECK THE FILTER/REGULATOR AIR FILTER BY UNSCREWING THE BASE 1/4 TURN CLOCKWISE.

D. CHECK THE HOPPER THUMPER FOR WORN OR DAMAGED PARTS AND FOR LOOSE FITTINGS.

E. REMOVE ANY TRASH OR DEBRIS THAT MAY BE INSIDE.

F. INSPECT PNEUMATIC AIR LINES.

G. INSPECT ALL VALVES.

H. SAFETY TEST THE UNIT.

I. INSPECT HOSES FOR DAMAGE.

J. INSPECT THE PRESSURE GAUGE.

K. CHECK FOR AIR LEAKS.

L. WHILE IN OPERATION CHECK THE PRESSURE GAUGE FOR DAMAGE.

M. LOOK THROUGH THE HOPPER TO CHECK THE STAINLESS ROTOR FOR NICKS OR GOUGES.

N. CHECK TO MAKE SURE VIBRATORY SYSTEM IS FUNCTIONING DURING THE FEED CYCLE.

O. CHECK FOR SOUNDS OF AIR LEAKS BETWEEN ROTOR AND SEAL PLATE. ENSURE THERE ARE NO

02/18/2021 9:48 AM Page 1 of 2 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

POWER SUPPLY, FLASHJET (FJ24) 1128

MANUFACTURER: EQUIPMENT LOCATION:

EXCELITAS TECHNOLOGIES CORP. BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR003818 2532 S/N 440262

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

Operator and PM Tech

Daily or When Used

Comply with all Safety Precautions, Notes, Warnings, Cautions, Lock-Out/Tag-Out, Operational, and Housekeeping Procedures IAW all Tech Orders, Regulations and Commercial Data before and during the operation, service and maintenance of this equipment. If the inspection reveals defects or damage to the equipment, it will be immediately removed from service and tagged "Unserviceable". Report equipment abnormalities to Industrial Services at web site: https://femweb.robins.af.mil.

CAUTION: TURN MAIN ELECTRICAL DISCONNECT TO THE "OFF" POSITION AND

LOCK IN THIS POSITION BEFORE PERFORMING ANY SERVICE OR PREVENTIVE

MAINTENANCE.

WARNING: TO AVOID SERIOUS BODILY INJURY, PROPER PROTECTIVE EQUIPMENT,

APPROPRIATE FOR THE TASK BEING ACCOMPLISHED, PPE MUST BE WORN WHEN OPERATING,

SERVICING, OR BEING PRESENT IN THE OPERATIONAL ZONE OF THIS EQUIPMENT.

WARNING: TO AVOID PERSONAL INJURY OR DEATH, BE CERTAIN THAT ALL INPUT POWER IS

REMOVED AND THAT THE CAPACITOR BANK IS COMPLETELY DISCHARGED BEFORE OPENING

THE ENCLOSURE DOORS.

02/18/2021 9:48 AM Page 2 of 2 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

POWER SUPPLY, FLASHJET (FJ24) 1128

MANUFACTURER: EQUIPMENT LOCATION:

EXCELITAS TECHNOLOGIES CORP. BUILDING 20180

EQUIPMENT NO: TECHNICAL DATA

WR003818 2532 S/N 440262

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

Operator Daily or When Used

1. CONTROL PANEL

A. ENSURE ALL MONITOR SIGNALS / INDICATORS ARE FUNCTIONING PROPERLY ON THE (SLC)

CONTROL PANEL.

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ET 180

1. CABINET AND POWER SUPPLY ENCLOSURE

A. CHECK FILTERS ON UPPER CABINET DOORS AND CHANGE AS NEEDED.

B. INSPECT INTERIOR ELECTRICAL CONNECTIONS AND COMPONENT MOUNTINGS FOR SECURITY.

02/18/2021 9:49 AM Page 1 of 10 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

ROBOT, FLASHJET (R-2000I 165R) 0693

MANUFACTURER: EQUIPMENT LOCATION:

EXCELITAS TECHNOLOGIES CORP. BUILDING 673 FLASH JET BAY

EQUIPMENT NO: TECHNICAL DATA

WR004740 2830 S/N 165R

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

Operator and PM Tech

Daily or When Used

Comply with all Safety Precautions, Notes, Warnings, Cautions, Lock-Out/Tag-Out, Operational, and Housekeeping Procedures IAW all Tech Orders, Regulations and Commercial Data before and during the operation, service and maintenance of this equipment. If the inspection reveals defects or damage to the equipment, it will be immediately removed from service and tagged "Unserviceable". Report equipment abnormalities to Industrial Services at web site: https://femweb.robins.af.mil.

CAUTION: TURN MAIN ELECTRICAL DISCONNECT TO THE "OFF" POSITION AND

LOCK IN THIS POSITION BEFORE PERFORMING ANY SERVICE OR PREVENTIVE

MAINTENANCE.

WARNING: TO AVOID SERIOUS BODILY INJURY, PROPER PROTECTIVE EQUIPMENT,

APPROPRIATE FOR THE TASK BEING ACCOMPLISHED, PPE MUST BE WORN WHEN OPERATING,

SERVICING, OR BEING PRESENT IN THE OPERATIONAL ZONE OF THIS EQUIPMENT.

02/18/2021 9:49 AM Page 2 of 10 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

ROBOT, FLASHJET (R-2000I 165R) 0693

MANUFACTURER: EQUIPMENT LOCATION:

EXCELITAS TECHNOLOGIES CORP. BUILDING 673 FLASH JET BAY

EQUIPMENT NO: TECHNICAL DATA

WR004740 2830 S/N 165R

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

Operator Daily or When Used

1. INSPECTION

A.- KEEP THE AREA CLEAR OF DEBRIS AND KEEP THE MACHINE CLEAN.

B.- VISUALLY CHECK COMPONENT PARTS FOR DAMAGE BEFORE DAILY

OPERATION.

C.- VERIFY ALL CABLES AND HOSES ARE ATTACHED PROPERLY AND CLEAR OF

OPERATIONAL MOVEMENT.

D.- ENSURE THAT ALL EMERGENCY STOPS ARE FUNCTIONING PROPERLY.

E.- VERIFY THE ROBOT AND CONTROLS ARE FUNCTIONING PROPERLY.

F.- Ensure the robot moves along and the axes smoothly without unusual vibration or noise.

G.- Ensure the temperature of the motors are not excessively high after operation.

H.- Ensure the stop positions of the robot have not deviated from the previous stop positions.

I.- Ensure the peripheral devices operate properly according to commands from the robot.

J.- Ensure the end effector drops within 0.2 mm when the power is cut off.

K.- THE ROBOT RELIES ON THE FANUC 3DL VISION SYSTEM TO VERIFY PART

LOCATION BEFORE STRIPPING BEGINS. IT IS NECESSARY TO ENSURE THE LENS

OF THE SYSTEM REMAINS FREE OF DUST AND DEBRIS. IF THE LENS HAS DUST

OR DEBRIS ON IT, A LINT FREE CLOTH SHOULD BE USED TO WIPE IT CLEAN. IF

THE LENS DIRTY, IT IS ALSO RECOMMENDED TO CHECK THE 3DL HOUSING FOR

02/18/2021 9:49 AM Page 3 of 10 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

NOMENCLATURE: INSTRUCTION NO:

ROBOT, FLASHJET (R-2000I 165R) 0693

MANUFACTURER: EQUIPMENT LOCATION:

EXCELITAS TECHNOLOGIES CORP. BUILDING 673 FLASH JET BAY

EQUIPMENT NO: TECHNICAL DATA

WR004740 2830 S/N 165R

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

EXCESSIVE DUST BUILDUP. IF THERE IS A BUILDUP IN THE HOUSING, THE DUST

SHOULD BE WIPED OUT.

02/18/2021 9:49 AM Page 4 of 10 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ET 180

1. FANUC MECHANICAL UNIT BACKUP BATTERIES:

CHANGE 4 EA. D-BATTERIES ON BASE OF ROBOT I.A.W. FANUC MANUAL PGS.

199-202 FIG. 7.2.2

CAUTION:

BE SURE TO KEEP THE POWER ON.

Replacing the batteries with the power supply turned off causes all current position data to be lost. Therefore, mastering will be required again.

Battery spec A98l -0031-0005 (1.5V, D battery (alkali) 4ea.)

CAUTION:

1.- Make sure batteries are orientated correctly. There is a legend inside the battery holder.

2.- DO NOT OVER TORQUE the screws when reinstalling the battery cover. These captive screws are light duty and break easily if over torqued.

CAUTION:

When using a robot with the severe dust/liquid protection option, remove the cover from the battery case as shown in Fig.7.2.2 (c) to replace the battery. After replacing the battery, reinstall the cover. At this time, please be sure to replace packing, for effects of severe dust/Liquid protection.

A.- Keep the power on. Press the EMERGENCY STOP button to prohibit the robot motion.

B.- Remove the battery case cap.( Fig. 7.2.2 (a) and (b)) page 201 C.- Take out the old batteries from the battery case.

D.- Insert new batteries into the battery case. Pay attention to the direction of batteries.

E.- Close the battery case cap.

02/18/2021 9:49 AM Page 5 of 10 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ET 180

2. RAIL / GANTRY UNIT BACKUP BATTERIES:

CHANGE 4 EA. D-CELL BATTERIES IN CONTROL CABINET IN FLASHJET BAY.

(BATTERY ENCLOSURE/CASE LOCATED INSIDE CONTROL CABINET ON DOOR)

CAUTION:

BE SURE TO KEEP THE POWER ON.

Replacing the batteries with the power supply turned off causes all current position data to be lost. Therefore, mastering will be required again.

Battery spec A98l -0031-0005 (1.5V, D battery (alkali) 4ea.)

CAUTION:

1.- Make sure batteries are orientated correctly. There is a legend inside the battery holder.

2.- DO NOT OVER TORQUE the screws when reinstalling the battery cover. These captive screws are light duty and break easily if over torqued.

CAUTION:

When using a robot with the severe dust/liquid protection option, remove the cover from the battery. After replacing the battery, reinstall the cover. At this time, please be sure to replace packing, for effects of severe dust/Liquid protection.

A.- Keep the power on. Press the EMERGENCY STOP button to prohibit the robot motion.

B.- Remove the battery case cap.

C.- Take out the old batteries from the battery case.

D.- Insert new batteries into the battery case. Pay attention to the direction of batteries.

E.- Close the battery case cap.

02/18/2021 9:49 AM Page 6 of 10 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ET 180

3. CONTROL CABINET VENTILATION OPENINGS:

INSPECT THE VENTILATION OPENINGS ON THE CONTROL CABINET. IF THE

VENTILATION OPENINGS ARE DUSTY, TURN OFF POWER AND CLEAN THE UNIT.

ET 360

1. INSPECTION / CHECKS:

Refer to Fanuc Robot manual page 194 -197 (See Section 7.1.3) A.- Cables used in mechanical unit. Check the jackets of the mechanical unit cables for damage. Ensure the cables are not excessively bent or unevenly twisted. Ensure the connectors of the motors and connector panels are securely engaged.

B.- Check the end effector (hand) cable. Ensure there is no damage to the cable.

C.- Check the robot cable, teach pendant cable and robot connecting cable. Check whether the cable connected to the teach pendant and robot is unevenly twisted.

2. C.P.U. UNIT BATTERY

CHANGE THE C.P.U. BATTERY IN CONTROL CABINET IN FLASH JET BAY. P/N

CR17450SE-R

BE SURE TO KEEP THE POWER ON.

Replacing the batteries with the power supply turned off causes all C.P.U. data to be lost.

Therefore, mastering will be required again.

02/18/2021 9:49 AM Page 7 of 10 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ME 90

1. TURNTABLE:

Apply grease via the zerk fitting found under the trapezoidal access cover on the table top. grease- (P-64 Recommended NLGI grade 2; Mobilgrease XHP 222) Continue adding grease until excess grease is visible on the two pinion gears. This is verified by opening the round access panels on the table top.

2. ROBOT INSPECTION:

ENSURE THERE IS OIL EXUDATION ON SEALED PART OF EACH JOINT (NOTE 1),

I.A.W. PAGE 191 SECTION 7.1.1

02/18/2021 9:49 AM Page 8 of 10 Computer Generated AFSC Form 306

PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ME 90

3. GANTRY LUBRICATION SYSTEM:

NOTE: Grease is supplied to system from an auto lubricator.

Ensure grease is being supplied sufficiently to all lubrication points.

A.- Ensure grease is present on ball screws.

B.- Wipe excess grease from ball screws.

C.- Ensure no worn spots on ball screws.

D.- Ensure grease is exerted from bearings.

E.- Inspect the unit to verify that grease is above the minimum. It is also necessary to verify that the grease level is changing between inspections if the system is in use during that period. If the level does not drop over time, the lubrication pump may not be functioning properly.

NOTE: The gantry lubrication supply is controlled by a single Bijur Delimon Multiport Lubricator located on the back of the vertical tower unit. This system must maintain an ample supply of grease. (NLGI grade 2; Recommended grease- Mobilgrease XHP 222) The grease distribution unit has clearly marked minimum and maximum levels. Inspection of the unit to verify that grease levels remain above the minimum. The lubrication system is controlled by the PLC. It is programmed to dispense a predetermined amount of grease at a set interval when the gantry is in motion. If levels fall below the minimum, grease is added by pumping through the quick disconnect fitting located on the lubricator. It is recommended to use a battery-powered grease gun to ease the refilling process. The grease gun must be fitted with a standard Industrial-Shape female quick disconnect hose coupling.

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PREVENTIVE MAINTENANCE INSTRUCTIONS

SKILL FREQ ACTIONS REQUIRED MATERIALS / NOTES

ME 360

1. ROBOT INSPECTIONS/CHECKS:

A - VISUALLY INSPECT ALL THE ROBOT EXTERNAL MAIN BOLTS FOR TIGHTNESS. DO NOT RE-

TORQUE ANY CONNECTIONS EXCEPT WHERE LOOSENESS IS DETECTED. When loose connections are detected re-torque I.A.W. Fanuc Robot manual page 194 -197 (See Section 7.1.3) CAUTION; A loose prevention agent (adhesive) is applied to some bolts. If the bolts are tightened with greater than the recommended torque, the loose prevention agent may be removed. So, follow the recommended tightening torque when retightening them.

B.- Check the mechanical stopper and adjustable mechanical stopper. Check the looseness of mounting bolts of mechanical stopper and adjustable mechanical stopper.

Particular, check swing stopper of J1-axis rotates smoothly (NOTE3) C.- Cleaning parts and inspection. Clean each part (remove chips, etc.) and check component parts for cracks and flaws. (NOTE4)

2. ROBOT BALANCER BUSHINGS :

NOTE: BALANCER ON WR004740 ONLY.

A.- GREASE THE BALANCER BUSHINGS 2 EA. (GREASE SHELL GADUS S2 V100 2)

REFER TO FIGURE. 7.2.1 (a) 7.2.1(b) FOR GREASE POINTS OF THE…