Attachment 2 Statement of Work - Specifications.doc
DOC document 341 KB Posted
- Attached to
- Depot Repairs (DR): USCGC NORTHLAND FY20
- Solicitation number
- 70Z080-20-Q-P30P0500
View the file
Other files
| File | Type | Posted |
|---|---|---|
| 70Z080-20-Q-P30P0500 - NORTHLAND Depot Repairs.pdf | ||
| Attachment 1 Schedule of Services - Price Schedule.xls | XLS spreadsheet |
On GovTribe
Work with this file
- Download the original file
- Contacts named in this file
- Similar government files
- Ask GovTribe AI about this file
Text version
USCGC NORTHLAND (WMEC 904)
SPECIFICATION FOR DEPOT REPAIRS
FY2021
Developed By: Celestin Jules (Rev-0, 3 September 2020)
TABLE OF CONTENTS
iii
Revisions Record iv
Consolidated List of References v
Consolidated List of Government-furnished Property vi
Consolidated List of Critical Inspection Items vii
Principal Characteristics
General Requirements
WORK ITEM 1: Forecastle Deck Plating, Renew
WORK ITEM 2: Watertight Doors (External), Renew
WORK ITEM 3: Compartment Insulation (General), Renew
WORK ITEM 4: Deck Plating and Covering, Renew
Revisions Record This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
| DATE |
| REV# |
| WORK ITEM# |
| CHANGES MADE |
NOTE: All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
Consolidated List of References The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 901 WMEC 136-001, Rev D, 01 Level Pl & Fr. Fwd 101 Coast Guard Drawing 901 WMEC 167-001, Rev T, List of Structural Closures Coast Guard Drawing 901 WMEC 801-004, Rev J, General Arrangement 01 level Coast Guard Drawing 901 WMEC 801-005, Rev K, Genl Arr. Mn Dk Coast Guard Drawing 901-WMEC 635-001, Rev K, Hull Thermal & Acoustic Insulation Arrangement and Details NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2018, Install Interior Deck Covering Systems
OTHER REFERENCES
Commercial Item Description (CID) A-A-59316, 2003, Abrasive Materials for Blasting The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC)/NACE International (NACE) 2006, Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning Consolidated List of Government-furnished Property The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
| WORK ITEM |
| MTI |
| ITEM DESCRIPTION |
| NSN/PN |
| QTY |
| ESTIMATED COST |
($/Unit)
| 2 |
| N |
| WTD 02-98-1; 26 inch x 45 inch, Weather Tight Door, Aluminum, Right hand swing, 2 Dogs |
| N/A |
| 1 ea. |
| 5,250.00 |
| 2 |
| N |
| WTD 02-98-2; 26 inch x 45 inch, Weather tight Door, Aluminum, Left hand swing, 2 dogs |
| N/A |
| 1 ea. |
| 5,250.00 |
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter
Consolidated List of Critical Inspection Items The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
| Work Item |
| Title |
This section is not applicable to this package.
Principal Characteristics 270' WMEC (A-Class)
Physical
| Length overall |
| 270' 0" |
| Length between perpendiculars |
| 255' 0" |
| Beam molded |
| 38' 0" |
Depth molded, main deck amidships 01 level amidships 23' 6" 31' 4"
| Full load displacement |
| 1,902.2 long tons |
| Draft, full load to baseline amidships |
| 14' 3" |
Highest projection above baseline *height approximated ≈ 110' 0"
| Shore tie voltage requirements |
| 2 cables, 400A / 450V, 3 phase |
| Frame spacing |
| 1' 0" |
Machinery
| Main propulsion |
| 2 ALCO Model 18-251-F Diesel Engines, 3,600 BHP each |
| Ship’s service generators |
| 2 Caterpillar Model D-398-TA Diesel-driven KATO 6P6-1350 Generators. 475 KW each @ 0.8 power factor, 450VAC, 3 phase, 60 cycle |
| Emergency generators |
| Caterpillar Model D-348-TA Diesel-driven KATO 4P4-1900. 475KW @ 0.8 power factor, 450VAC, 3 phase, 60 cycle |
| Number of propellers |
| 2 |
| Propeller diameter |
| 9' 0" |
| Number of blades, Each |
| 4 |
| Pitch |
| Controllable |
| Shaft RPM |
| 260 |
| Shaft diameter |
| 10.55" at exit of hull |
| Anchor & chain |
| Two 4,000 lb Navy Stockless Anchors, |
8 shots of chain each
Tank CAPACITIES
| Diesel fuel total (95%) |
| 79,210 gal. |
| JP-5 total (95%) |
| 25,890 gal. |
| Potable water total (100%) |
| 8,553 gal. |
| Hydraulic & lube oil total (95%) |
| 2,237 gal. |
00000_0220_FLT
REC_00000_FLT_Commercial Project @ CG Facility (1212) General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
Coast Guard Drawings None Coast Guard Publications Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures Other References None
3. REQUIREMENTS
3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.
NOTE
The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.2 Fire watch requirements. The Contractor shall refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:
· Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.
· Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.
3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).
NOTE
Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes (provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.
3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is Large Quantity Generator (LQG).
3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:
· Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.
· National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.
· Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.
3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.
3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).
3.5.6 Additional Requirements. The Contractor shall be aware of the following:
3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.
3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.
3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.
3.6 Local Policy. None.
3.7 SFLC Standard Specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2018 Edition Standard Specifications and supersede published content:
None.
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
| Location of Work (incl. frame #’s) |
| Area (sqft) |
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STORAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.
CHECKPOINT 3 - AMBIENT CONDITIONS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.
CHECKPOINT 4 - PRE-SURFACE PREPARATION
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TOP COAT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTION
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
| Name of QP-1/NACE Inspector |
| Signature |
| Cert. # |
| Date / Time |
QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
| DATE & TIME |
| ACTIVITY (Surface preparation, primer coat, barrier coat, top coat, etc…) |
| LOCATION (Frame & Deck, relation to equipment, etc.) |
| TEMPERATURE |
| % REL. HUMID-ITY |
| DEW PT. |
| SURFACE |
| AMBIENT |
| ΔT |
| DP - Surface |
| Name of QP-1/NACE Inspector |
| Signature |
| Cert. # |
| Date / Time |
QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
| Location of Work (incl. frame #’s) |
| Area (sqft) |
| SURFACE PREPARATION METHOD |
| PROFILE ACHIEVED (mils) |
| Min |
| Max |
| Mean |
| SSPC-SP-10/NACE No. 2 |
| ( |
| SSPC-SP WJ-1/NACE WJ-1 |
| ( |
| SSPC-SP WJ-2/NACE WJ-2 |
| ( |
| SSPC-SP WJ-3/NACE WJ-3 |
| ( |
| SSPC-SP WJ-4/NACE WJ-4 |
| ( |
| SSPC-SP-3 |
| ( |
| SSPC-SP-11 |
| ( |
| SSPC-SP-11 (inaccessible area) |
| ( |
| Brush-blasting (non-metallic substrate) |
| ( |
Abrasive Manufacturer:
Abrasive Sieve Size:
Place surface profile replica tapes in the spaces provided below, to serve as permanent QA record. Maintain a separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here
Reading (mils):
Reading (mils):
Reading (mils):
Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here
Reading (mils):
Reading (mils):
Reading (mils):
Place Surface Profile
Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here
Reading (mils):
Reading (mils):
Reading (mils):
Place Surface Profile
Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here
Reading (mils):
Reading (mils):
Reading (mils):
Place Surface Profile
Place Surface Profile Replica Tape Here Place Surface Profile Replica Tape Here
Reading (mils):
Reading (mils):
Reading (mils):
Mean Mil Reading (IAW ASTM D4417-Method C) for above 15 readings:
| Name of QP-1/NACE Inspector |
| Signature |
| Cert. # |
| Date / Time |
QA-3b - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
| Location of Work (incl. frame #’s) |
| Area (sqft) |
| SURFACE PREPARATION METHOD |
| PROFILE ACHIEVED (mils) |
| Min |
| Max |
| Mean |
| SSPC-SP-10/NACE No. 2 |
| ( |
| SSPC-SP WJ-1/NACE WJ-1 |
| ( |
| SSPC-SP WJ-2/NACE WJ-2 |
| ( |
| SSPC-SP WJ-3/NACE WJ-3 |
| ( |
| SSPC-SP WJ-4/NACE WJ-4 |
| ( |
| SSPC-SP-3 |
| ( |
| SSPC-SP-11 |
| ( |
| SSPC-SP-11 (inaccessible area) |
| ( |
| Brush-blasting (non-metallic substrate) |
| ( |
Abrasive Manufacturer:
Abrasive Sieve Size:
Record measurements taken in the spaces provided below, to serve as permanent QA record. Maintain separate log for each location. When an area is divided into separate sections, maintain a separate log for each section.
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Reading (mils):
Mean Reading (mils)
Mean Reading (mils) IAW ASTM DD4417).
| Name of QP-1/NACE Inspector |
| Signature |
| Cert. # |
| Date / Time |
QA-4 - QUALITY ASSURANCE INSPECTION FORM
(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
| Location of Work (incl. frame #’s) |
| Area (sqft) |
SOLUBLE SALT CONDUCTIVITY Measurements IAW SSPC-GUIDE 15.
| Date |
| Test Locations |
| Conductivity (Microsiemens/CM) |
| Name of QP-1/NACE Inspector |
| Signature |
| Cert. # |
| Date / Time |
QA-5 - QUALITY ASSURANCE DATA FORM
(COATING THICKNESS)
(Use one sheet for each sequence)
| Vessel Name |
| Hull # |
| Work Item # |
| Work Item Title |
| Coating Mfg |
| Product Name |
| Batch # |
| Induction Time |
| Coating System Sequence (Primer/Touchup/3rd Coat, etc.) |
Dry Film Thickness (DFT) Measurements IAW SSPC-PA 2.
| SPOT |
| 1 |
| 2 |
| 3 |
| 4 |
| 5 |
| AVERAGE VALUE |
*BASE METAL READING (BMR) Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.
Location (Frame Reference):
| SPOT |
| 1 |
| 2 |
| 3 |
| 4 |
| 5 |
| Overall Avg. DFT |
| ADJUSTMENTS |
| Avg. BMR |
| Deviation |
| Before Adjustments |
| After Adjustments |
Avg.
Location (Frame Reference):
| SPOT |
| 1 |
| 2 |
| 3 |
| 4 |
| 5 |
| Overall Avg. DFT |
| ADJUSTMENTS |
| Avg. BMR |
| Deviation |
| Before Adjustments |
| After Adjustments |
Avg.
Location (Frame Reference):
| SPOT |
| 1 |
| 2 |
| 3 |
| 4 |
| 5 |
| Overall Avg. DFT |
| ADJUSTMENTS |
| Avg. BMR |
| Deviation |
| Before Adjustments |
| After Adjustments |
Avg.
| Application Method (Airless, Conventional Spray, Rolled) |
| Average DFT |
| Name of QP-1/NACE Inspector |
| Signature |
| Cert. # |
| Date / Time |
S20_0030_13100_CJ_0820_904
WORK ITEM 1: Forecastle Deck Plating, Renew
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to crop and renew up to 1 square foot of deck plating located on the starboard side at frame 12 on the Forecastle weather deck.
1.2 Government-furnished property.
None.
2. REFERENCES
Coast Guard Drawings Coast Guard Drawing 901 WMEC 136-001, Rev K, 01 Level Pl & Fr. Fwd 101 Coast Guard Drawing 901 WMEC 801-004, Rev J, General Arrangement 01 level Coast Guard Drawing 901 WMEC 801-005, Rev K, Genl Arr. Mn Dk Coast Guard Publications Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures Other References None.
3. REQUIREMENTS
3.1 General. The Contractor shall use the Coast Guard drawings listed under Section 2 (References) as guidance in accomplishing this work item.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
· Chocks
· Deck covering
· Overhead insulation
· Mooring line bits
· Flammable paint locker
3.2 Renewals. The Contractor shall crop and renew up 1 square feet of deck plating located on the starboard side at frame 12 on the Forecastle weather deck, as designated by the Coast Guard Inspector and using Coast Guard Drawing 901 WMEC 136-001, 901 WMEC 801-004 and 901 WMEC 801-005, as guidance.
3.3 Ultrasonic thickness (UT) measurement. The Contractor shall take a total of 20 UT measurements in accordance with SFLC Std Spec 0740, Appendix C in locations designated by the Coast Guard Inspector using Coast Guard drawing 901 WMEC 136-001, after surface preparation and before coating application. Submit a CFR.
3.4 Boundary test, generic. The Contractor shall verify the integrity of all boundaries affected by this work item using one of the methods described in SFLC Std Spec 0740, Appendix C. Submit a CFR.
3.5 Touch-up preservation, general. The Contractor shall prepare and coat all new and disturbed exterior and interior surfaces, as applicable, to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.).
4. NOTES
This section is not applicable to this work item.
S20_0031_16802_CJ_0820_904
WORK ITEM 2: Watertight Doors (External), Renew
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to renew the external watertight doors and scuttles identified in Table 1.
Table 1 –WaterTight doors
| Description |
| Location |
| Drawing |
| WTD 02-98-1; 26 inch x 45 inch, Weather Tight Door, Aluminum, Right hand swing, 2 dogs |
| 02 weather decks serves CIC |
| WMC # 2645 |
| WTD 02-98-2; 26 inch x 45 inch, Weather tight Door, Aluminum, Left hand swing, 2 dogs |
| 02 weather decks serves CIC |
| WMC #2645 |
1.2 Government-furnished property.
| MTI |
| ITEM DESCRIPTION |
| NSN/PN |
| QTY |
| ESTIMATED COST |
($/UNIT)
| N |
| WTD 02-98-1; 26 inch x 45 inch, Weather Tight Door, Aluminum, Right hand swing, 2 Dogs |
| N/A |
| 1 ea. |
| 5,250.00 |
| N |
| WTD 02-98-2; 26 inch x 45 inch, Weather tight Door, Aluminum, Left hand swing, 2 dogs |
| N/A |
| 1 ea. |
| 5,250.00 |
2. REFERENCES
Coast Guard Drawings Coast Guard Drawing 901 WMEC 136-001, Rev D, 01 Level Pl & Fr. Fwd 101 Coast Guard Drawing 901 WMEC 167-001, Rev T, List of Structural Closures Coast Guard Drawing 901 WMEC 801-004, Rev J, General Arrangement 01 level Coast Guard Publications Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures Other References Commercial Item Description (CID) A-A-59316, 2003, Abrasive Materials for Blasting The Society for Protective Coatings (SSPC)/NACE International (NACE) 2006, Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, Near-White Blast Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal
3. REQUIREMENTS
3.1 General. The Contractor shall use the Coast Guard drawings listed under Section 2 (References) as guidance in accomplishing this work item.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
· Weather Tight door
· Bulkhead insulation
· Decking
3.2 Renewal. The Contractor shall crop, dispose and renew weather tight doors identified in Table 1 of this work item, including the associated coaming as designated by the Coast Guard and using the Coast Guard drawings 901 WMEC 136-001, 901 WMEC 167-001 and 901 WMEC 801-004, as guidance.
3.2.1 Visually inspect exposed adjacent plating and submit a CFR.
3.2.2 Install GFP weather tight doors in place of those removed.
3.2.3 Perform all necessary modifications not limited to relocation, fabrication and installation of a new securing device, and modifications to ensure all renewed items properly fit and function. At the direction of the Coast Guard Inspector, perform all necessary relocation and modification of securing latches.
3.2.4 Provide and install new gaskets and fasteners for each new installation identified in Table 1.
3.3 Boundary test. Upon complete renewal of each structural closure, the Contractor shall perform the following boundary tests in accordance with SFLC Std Spec 0740, Appendix C. Submit a CFR.
· chalk test
· water hose test
NOTE
Do not paint knife-edges, gaskets, or any moving parts; including dogs, nuts, wedges, spindles, yokes, packing, connecting rods and hinge pins.
3.4 Preservation. The Contractor shall prepare and coat the surfaces of all installed items identified in Table 1 of this work item in accordance with Table 2 and as determined by the material to be preserved.
TABLE 2 – SURFACE PREPARATION and Coating
| Preparation |
| coating |
| steel |
| aluminum |
| steel |
| aluminum |
| DOOR EXTERIOR |
| SSPC-SP10/NACE No. 2, using grit conforming to MIL-A-22262 (1.5 to 2.5 mil anchor profile) |
-Or- SSPC-SP 11 (1.0 mil anchor profile) Brush blast to bare metal with clean, fine aluminum oxide, garnet or equivalent inert material conforming CID A-A-59316, Type I & IV (1.0-1.5 mil anchor profile).
-Or- Power tool clean, using non-metallic abrasive padding, to remove all coatings and contamination SFLC Std Spec 6310, Appendix A (Cutter and Boat Exterior Painting Systems) “Freeboard/ Superstructure/Mast” Freeboard/Superstructure, Steel – Prone to Mechanical Damage or High Wear SFLC Std Spec 6310, Appendix A (Cutter and Boat Exterior Painting Systems) “Freeboard/ Superstructure/Mast” Option I for Freeboard/Superstructure, Aluminum or Galvanized Steel
| DOOR INTERIOR |
| SSPC-SP 11 (1.0 mil anchor profile) |
| Power tool clean, using non-metallic abrasive padding, to remove all coatings and contamination. |
| SFLC Std Spec 6310 , Appendix B (Cutter and Boat Interior Painting Systems) “Door, Joiner, Option I” |
| SFLC Std Spec 6310 , Appendix B (Cutter and Boat Interior Painting Systems) “Door, Joiner, Option I” |
3.4.1 Touch-up preservation. The Contractor shall prepare and coat all disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.).
NOTE
Coast Guard personnel will operate all shipboard machinery and equipment.
3.5 Operational test, post repairs. After completion of work, the Contractor shall thoroughly test (in the presence of the Coast Guard Inspector) and demonstrate all items or shipboard devices that have been disturbed, used, repaired, altered, or installed to be in satisfactory operating condition; and submit a CFR. The Contractor shall demonstrate:
· Closures are properly secured to prevent accidental or unintentional movement.
· Securing latches adequately engage closures and positively lock into place without excessive force or manipulation by the operator.
4. NOTES
4.1 Damage control markings. Coast Guard personnel will apply appropriate damage control decals onto all newly installed closure(s).
S_63500_ESD_0320_SWIT
S20_0032_63500_CJ_0820_904
WORK ITEM 3: Compartment Insulation (General), Renew
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to renew insulation as described in Table 1.
Table 1 - Insulation Renewal
| Description |
| Location |
| Approximate area (sqft) |
| Overhead |
| 01-68-0-L |
| 135 |
| Overhead |
| 01-68-1-L |
| 140 |
| Overhead |
| 01-68-3-L |
| 140 |
| Overhead |
| 01-68-4-L |
| 140 |
| Overhead |
| 01-82-1-L |
| 150 |
| Overhead |
| 01-84-0-L |
| 150 |
| Overhead |
| 01-84-2-L |
| 140 |
1.2 Government-furnished property.
None.
2. REFERENCES
Coast Guard Drawings Coast Guard Drawing 901-WMEC 635-001, Rev K, Hull Thermal & Acoustic Insulation Arrangement and Details NAVSEA Drawing 804-5773931, Rev A, Acoustic & Thermal Insulation For Compartments Installation Details Coast Guard Publications Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures Other References None.
3. REQUIREMENTS
3.1 General. The Contractor shall use the Coast Guard drawings listed under Section 2 (References) as guidance in accomplishing this work item.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
· Overhead panels
· Bulkheads
· Cable ways
3.2 Renewal. The Contractor shall crop and renew all insulation identified in Table 1 as directed by the Coast Guard Inspector and using Coast Guard drawing 901-WMEC 635-001 and NAVSEA Drawing 804-5773931, as guidance.
3.2.1 Removal. Remove all existing insulation material.
3.2.2 Disposal. Dispose of all removed materials, in accordance with all applicable Federal, state, and local regulations.
3.2.3 Surface preservation. Prepare and coat all designated/exposed surfaces, including adjacent structural members, using the system specified for “Bulkheads and Overheads, Un-insulated Steel (Appearance not a factor, i..e., voids) and Insulated Steel, Option II”, in SFLC Std Spec 6310 in Appendix B (Cutter and Boat Interior Painting Systems).
NOTE
Power-tool cleaning to “Bare Metal”, in accordance with SSLC-SP 11, may be used as the surface preparation method, for the following situations:
1. Abrasive blasting is not permitted in location of work.
2. Surfaces being preserved are considered too small to merit abrasive-blasting.
3.2.4 Substrate inspection, visual inspection. Upon completion of surface preparation and prior to application of primer coat, the Contractor shall visually inspect the prepared surfaces. Submit a CFR.
3.2.5 New thermal and acoustic insulation installation. Install new thermal and acoustic insulation material over the coated surfaces identified in Table 1, as shown on NAVSEA Drawing 804-5773931.
4. NOTES
This section is not applicable to this work item.
S_63410_320_SWIT
S20_0033_63410_CJ_0820_904
WORK ITEM 4: Deck Plating and Covering, Renew
1. SCOPE
1.1 Intent. This work item describes the requirements for the Contractor to crop and renew up to 20 sqft of deck plating and renew entire deck covering system in Sanitary Space (Compartment 1-51-2-L).
1.2 Government-furnished property.
None.
2. REFERENCES
Coast Guard Drawing 901 WMEC 131-001, Rev H, Mn Dk Pl & Fr. Fwd 101 Coast Guard Drawing 901 WMEC 634-001, Rev G, Deck Covering Schedule Coast Guard Drawing 901 WMEC 801-005, Rev K, Genl Arr. Mn Dk Coast Guard Publications Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2018, Install Interior Deck Covering Systems Other References None.
3. REQUIREMENTS
3.1 General. The Contractor shall use the Coast Guard drawings listed under Section 2 (References) as guidance in accomplishing this work item.
3.1.1 CIR.
None.
3.1.2 Tech Rep.
Not applicable.
3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.
3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec 0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:
· One step deck system
· JB weld
· Bulkhead(s) and false bulkhead
· Counter(s)
· Bathroom stall(s)
· Deck drains
· Cable ways and electrical cable(s)
· Racks
3.2 Renewal. The Contractor shall to crop and renew up to 20 sqft of deck plating at inboard toilet and renew entire deck covering system in Sanitary Space (Compartment 1-51-2-L) as designated by the Coast Guard Inspector and using Coast Guard Drawings 901 WMEC 131-001, 901 WMEC 634-001 and 901 WMEC 801-005, as guidance.
3.3 Ultrasonic thickness (UT) measurement. The Contractor shall take a total of 100 UT measurements in accordance with SFLC Std Spec 0740, Appendix C in locations designated by the Coast Guard Inspector and using Coast Guard drawing 901 WMEC 131-001, as guidance. Submit a CFR.
3.4 Deck covering installation particulars. The Contractor shall perform all tasks specified in SFLC Std Spec 6341 and herein, to install a new covering system in the location(s) specified in Table 1 below.
NOTEs
1. The exposed deck surfaces are prepared and coated in accordance with SFLC Std Spec 6310. Refer to SFLC Std Spec 6341, Para 3.2.1.2 for additional information.
2. Ensure the final surface condition of the deck is made “slip resistant” in accordance with manufacturer's installation procedures. Refer to SFLC Std Spec 6341, Para A2.1.2.2.
TABLE 1 – Decking system
| location |
| Square ft* |
| DECK MTL |
| SYSTEM/ Appendix (sflc std spec 6341) |
| COVE BASE** |
| system color |
| UNDERLAYMENt requirement |
Forward Head (Compartment 1-51-2-L)
| 100 |
| Steel |
| Cosmetic Polymeric Epoxy Resin, Type III (One-Step Epoxy System)/Appendix A |
| N |
| See paragraph 3.5 (Deck covering color) |
Renew existing underlayment.
*Approximated.
**See SFLC Std Spec 6341 for definition of cove base.
3.5 Deck covering color. The Contractor shall submit a deck covering color chart to Coast Guard Inspector, for the purpose of color selection.
3.6 Boundary test, compartment air. The Contractor shall air test the compartments listed below in accordance with SFLC Std Spec 0740, Appendix C. Submit a CFR.
· Forward head (Compartment 1-56-2-L).
3.7 Touch-up preservation, general. The Contractor shall prepare and coat all new and disturbed exterior and interior surfaces, as applicable, to match existing adjacent surfaces in accordance with SFLC Std Spec 6310, paragraph 3.1.13 (Touch-ups and minor coating repairs.).
4. NOTES
This section is not applicable to this work item.
File details come from the government source that posted it. Updated .