Attachment 2_Specifications.pdf

PDF 3 MB Posted Jul 23, 2026

Attached to: DRYDOCK: USCGC SAWFISH DD FY27
Solicitation number: 70Z08026QPBPL0050
Issued by: Department of Homeland Security US Coast Guard

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Written by GovTribe AI · Jul 23, 2026

This is a specification document for drydock repairs to the USCGC SAWFISH (WPB 87357), a 87-foot Coast Guard cutter, with a performance period from February 2, 2027 to April 6, 2027. The specification comprises 42 distinct work items addressing structural analysis, hull preservation, tank cleaning and inspection, machinery maintenance, and system replacements totaling comprehensive vessel rehabilitation.

Key work items include: 3D laser scanning and structural analysis of the hull; ultrasonic testing of hull plating for thickness and corrosion; 100% preservation of underwater body and freeboard surfaces using multi-coat epoxy and ablative coating systems; cleaning and inspection of six fuel and waste tanks; renewal of propulsion shafts, bearings, and propellers; replacement of rudder assemblies, steering system components, and cathodic protection anodes; HVAC system cleaning; seawater system maintenance; renewal of watertight door assemblies; and replacement of electrical systems including intrusion detection and flood lights. The specification requires contractor conformance to Surface Forces Logistics Center (SFLC) Standard Specifications (particularly SFLC Std Spec 0000, 0740, 5100, 5550, 6310, 8634, and 8635) and relevant Coast Guard publications. Government-furnished property includes major components such as propellers, propulsion shafts, rudder assemblies, bearing carriers, transducers, valves, and electrical equipment, with estimated costs provided for each item. The contractor must maintain comprehensive quality assurance documentation, environmental compliance protocols, and fire safety measures throughout the availability, with critical inspection items required within the first 25% of the contract period. The specification emphasizes preservation of critical coated surfaces using authorized coating systems, protection of vessel systems during maintenance, and coordination with Coast Guard personnel for operational testing and inspections.

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USCGC SAWFISH (WPB 87357)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2027

Developed By: Aries T Knoll

(Rev-0, 25 June 2026)

USCGC SAWFISH (WPB-87) DRYDOCK AVAILABILITY FY2027

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ................................................................................. ix Consolidated List of Critical Inspection Items ............................................................................................. xi Principal Characteristics ............................................................................................................................. xii General Requirements WORK ITEM 1: Structural Analysis, 3D Laser Scan, Perform WORK ITEM 2: Hull Plating (Side Scan), Ultrasonic Testing WORK ITEM 3: Ultrasonic Thickness Measurements, Perform WORK ITEM 4: U/W Body, Preserve, 100 percent WORK ITEM 5: Hull Plating Freeboard, Preserve, 100 Percent WORK ITEM 6: Tank, Dirty Oil, Clean and Inspect WORK ITEM 7: Tank, Oily Water, Clean and Inspect WORK ITEM 8: Tanks, MP Fuel Service, Clean and Inspect WORK ITEM 9: Decks, Exterior (Main Deck), Preserve WORK ITEM 10: Capastic Fairing, Depth Sounder, Renew WORK ITEM 11: Watertight Closures, Assess WORK ITEM 12: Main Engine/Reduction Gear, Realign WORK ITEM 13: Intermediate Water-Lubricated Propulsion Shaft Bearings, Renew WORK ITEM 14: Aft Water-Lubricated Propulsion Shaft Bearings, Renew WORK ITEM 15: Intermediate Bearing Carriers, Renew WORK ITEM 16: Aft Bearing Carriers, Renew WORK ITEM 17: Propulsion Shafts, Renew WORK ITEM 18: Stern Tube Interior Surfaces, Preserve, 100 Percent WORK ITEM 19: Propellers, Renew WORK ITEM 20: Electrical Power Distribution System, Thermographic Inspection WORK ITEM 21: Fathometer Transducer, Renew WORK ITEM 22: Speed Log, Skin Valve, Renew WORK ITEM 23: Ventilation System, Engine Room Supply and Exhaust Fan Assemblies, Clean and

Inspect WORK ITEM 24: Ducting, HVAC System, Clean WORK ITEM 25: Sea Water System, Perform Maintenance WORK ITEM 26: Rudder Assemblies, Renew WORK ITEM 27: Stern Launch Door, Remove, Inspect and Reinstall WORK ITEM 28: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 29: Sewage Holding Tanks, Clean and Inspect WORK ITEM 30: Grey Water Piping, Clean and Flush WORK ITEM 31: Sewage Piping, Clean and Flush WORK ITEM 32: Cathodic Protection/Zinc Anodes, Renew WORK ITEM 33: Drydock WORK ITEM 34: Temporary Services, Provide - Cutter WORK ITEM 35: Sea Trial Performance, Support, Provide WORK ITEM 36: Seawater Cooling Piping/Valves, Renew WORK ITEM 37: Exhaust Concentric Rings, Inspect/Repair WORK ITEM 38: Mooring Bits, Renew WORK ITEM 39: Critical Coated Surface(s), Preserve WORK ITEM 40: Carpeting, Renew WORK ITEM 41: Flood Lights, Modify iii (Rev-0)

WORK ITEM 42: Intrusion Detection System, Replace iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 87 WPB 085-001, Rev -, Tank Capacity Curves Coast Guard Drawing 87 WPB 085-011, Rev D, Lifting Slings Coast Guard Drawing 87 WPB 085-012, Rev A, Lifting Cradle Coast Guard Drawing 87 WPB 085-013, Rev B, Docking Plan Coast Guard Drawing 87 WPB 111-001, Rev H, Shell Expansion Coast Guard Drawing 87 WPB 111-050, Rev A, Updates to DWG 87-WPB-111-001 Exhaust Port Insert

Plate Installation and Details Coast Guard Drawing 87 WPB 113-001, Rev G, Platform Plating & Framing Coast Guard Drawing 87 WPB 116-001, Rev -, Longitudinal Girders & BHD’s Coast Guard Drawing 87 WPB 117-001, Rev G, Transverse Sections Coast Guard Drawing 87 WPB 122-001, Rev C, Watertight Bulkheads Coast Guard Drawing 87 WPB 131-001, Rev J, Deck Construction Plan Coast Guard Drawing 87 WPB 151-001, Rev M, Superstructure Details Coast Guard Drawing 87 WPB 163-001, Rev H, Sea Chest Details Coast Guard Drawing 87 WPB 165-001, Rev F, Transducer Details Coast Guard Drawing 87 WPB 167-002, Rev C, CG Schedule of Doors, Manholes, Windows & Hatches Coast Guard Drawing 87 WPB 167-003, Rev -, Weather Tight Door for Fuel Station Access Coast Guard Drawing 87 WPB 167-004, Rev H, W.T. Doors and Hatches Coast Guard Drawing 87 WPB 182-001, Rev C, Main Engine & Generator Foundations Coast Guard Drawing 87 WPB 184-002, Rev A, Foundation Mods Incidental to LED Floodlight Install Coast Guard Drawing 87 WPB 185-001, Rev AP, Auxiliary Foundation Booklet Coast Guard Drawing 87 WPB 243-003, Rev -, Propulsion Shaft Details Coast Guard Drawing 87 WPB 245-003, Rev A, Propeller Details Coast Guard Drawing 87 WPB 256-001, Rev AC, Seawater Cooling Piping Coast Guard Drawing 87 WPB 259-001, Rev J, Engine Exhaust Piping Details Coast Guard Drawing 87 WPB 259-002, Rev C, Prpl Eng/SSDG Exh Pp – Insulation Mods Coast Guard Drawing 87 WPB 302-001, Rev AF, Misc. Controls Wiring Diagram Coast Guard Drawing 87 WPB 310-001, Rev J, Ship’s Service One-Line Diagram Coast Guard Drawing 87 WPB 313-001, Rev R, DC System vi (Rev-0)

Coast Guard Drawing 87 WPB 321-001, Rev L, Power System Deck Plan Coast Guard Drawing 87 WPB 321-002, Rev AV, Power & Lighting Circuit Details & V.D. Calculations Coast Guard Drawing 87 WPB 330-002, Rev -, Pilothouse LED Floodlight Modifications Electrical Coast Guard Drawing 87 WPB 331-001, Rev R, Lighting System Deck Plan Coast Guard Drawing 87 WPB 423-001, Rev Y, Speed Log & Depth Sounder System Coast Guard Drawing 87 WPB 423-006, Rev B, 1SG38-SINS2(V)34 & 1SG38-AIS2-AFLOAT(V)2

Install BWD & Details Coast Guard Drawing 87 WPB 423-007, Rev A, 1SG38-SINS2(V)34 & 1SG38-AIS2-AFLOAT(V)2

Wiring Data (COED) Coast Guard Drawing 87 WPB 431-001, Rev U, IC Panel Board Wiring Diagram Coast Guard Drawing 87 WPB 432-001, Rev L, Dial Telephone Wiring Diagram Coast Guard Drawing 87 WPB 433-001, Rev M, General Announcing & Alarm Sys Wiring Diagram Coast Guard Drawing 87 WPB 436-001, Rev H, Fire Detection System Coast Guard Drawing 87 WPB 436-002, Rev C, Intrusion Detection System, Replace Coast Guard Drawing 87 WPB 514-001, Rev M, HVAC Duct & Piping System Coast Guard Drawing 87 WPB 526-001, Rev J, Scuppers & Deck Drains Piping Coast Guard Drawing 87 WPB 561-001, Rev M, Steering System Details Coast Guard Drawing 87 WPB 562-001, Rev A, Rudder Details Coast Guard Drawing 87 WPB 582-001, Rev J, Mooring and Towing Coast Guard Drawing 87 WPB 583-001, Rev Y, RIB Deployment Structure Coast Guard Drawing 87 WPB 593-001, Rev L, Sewage Piping Coast Guard Drawing 87 WPB 601-001, Rev R, Outboard Profile & General Arrangements Coast Guard Drawing 87 WPB 602-001, Rev F, Visual ID and Draft Mark Plan Coast Guard Drawing 87 WPB 621-001, Rev K, Jointer Work Details Coast Guard Drawing 87 WPB 631-001, Rev P, Ship’s Painting Schedule Coast Guard Drawing 87 WPB 633-001, Rev A, Cathodic Protection Coast Guard Drawing 87 WPB 634-001, Rev G, Deck Covering and Details Coast Guard Drawing 87 WPB 635-001, Rev C, Linings and Insulation Coast Guard Drawing 87 WPB 640-001, Rev P, Interior Furnishings Coast Guard Drawing 87 WPB 995-001, Rev -, Jigs and Fixtures for Shaft Installation Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev B, Consolidated Visual ID for Cutters

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3D, Jan 2014, Coatings and Color

Manual Coast Guard Commandant Instruction (COMDTINST) M5530.1C, Physical Security and Force

Protection Program Coast Guard Technical Publication (TP) 4499, Jun 2018, SWBS 243, Stern Tube Seal-Model 442C Coast Guard Technical Publication (TP) 4500, Sep 2017, SWBS 233, Engine Change-Out Guide -

Waterborne Main Diesel Coast Guard Technical Publication (TP) 4506, Wartsila TM-EL-68839, Issue A, Mar 2005, Rudderstock

Seal Type EL vii (Rev-0)

Coast Guard Technical Publication (TP) 4511, SWBS 430, Jun 2019, Alarm Panel & Tank Level Indication (TLI) System

Coast Guard Technical Publication (TP) 4559, SWBS 513, Oct 2019, Ventilation System, Engine Room Coast Guard Technical Publication (TP) 4564A, Electronic Steering System Coast Guard Technical Publication (TP) E-424-013, SWBS 424, July 2007, CDOH-EML500 Speedlog

User’s Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard

Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2022, Clean

Shipboard Ventilation Systems Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire

Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2022, Install Interior

Deck Covering Systems Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2022, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary

Services

OTHER REFERENCES

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2016, Recommended Practice for

Personal Qualification and Certification in Nondestructive Testing American Society for Nondestructive Testing, SNT-TC-1A: Personnel Qualification and Certification in

Nondestructive Testing, 2016 ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust-

Petrolatum Commercial Item Descriptions (CID) A-A-59316, Nov 2016 Abrasive Materials for Blasting MIL-A-18001, Dec 2015, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418) MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Non-ionic) MIL-HDBK-299, Oct 1991, Cable Comparison Handbook – Data Pertaining to Electric Shipboard Cable MIL-PRF-24139, Mar 1987, Grease, Multipurpose, Water Resistant.

viii (Rev-0)

MIL-PRF-24613A, Nov 2007, Deck Covering Materials, Interior, Cosmetic Polymeric MIL-PRF-24635, 2009, Coating Systems, Weather-Resistant, Exterior Use MIL-PRF-24647, Jan 2018, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-STD-2003, Sep 2009, Electrical Plant Installation Standard Methods for Surface Ships &

Submarines Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and

Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power-Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning ix (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

9 N Slip Resistant Sheets NSN: 7220-01-F11-2238 1 KT 5,352.24 12 Y *Alignment jig N/A 1 ea. ---- 13 N Thordon bearing, Grade Orange (5.5" OD x 4" ID x 7.87"

(200mm) LG)

PN: F54615-02-8-1 NSN:

3120-21-914-2012

2 ea. 525.03

14 N Thordon bearing, Grade Orange (5.5" OD x 4" ID x 11.41"

(290mm) LG)

PN: F54615-02-8-0 NSN:

3120-21-914-2011

2 ea. 558.05

15 N **Intermediate bearing carrier

NSN: 3130-01-F11-2388 P/N:

87 WPB 243-001, Item 17

2 ea. 591.86

16 N **Aft bearing carrier NSN: 3130-01-F11-2200 PN:

87 WPB 243-001, Item 14

2 ea. 1931.31

17 Y Propeller Shaft NSN: 2010-01-458-9175 2 ea. 10,195.95 17 N Seal Assembly, Shaft NSN: 4320-01-670-5724 PN:

388725 2 ea. 6801.00

17 N Kit Rebuild, Inflatable Seal

NSN: 5330-01-F18-5385 PN:

390831

2 ea. 1381.00

17 Y *Alignment Kit (see 4.3)

N/A 1 set 5000.00

19 Y Starboard Propeller

(RH)

PN: 706-3351.00 RH NSN:

2010-01-457-0573

1 ea. 9153.07

19 Y Port Propeller (LH) PN: 706-3350.00 LH NSN:

2010-01-459-0421

1 ea. 9542.05

19 N *Propeller Nut Wrench N/A 1 ea. 200.00 19 N Propeller Nut PN: 5317350 NSN: 2010-01-

458-9217 2 ea. 322.07

19 N Propeller Nut, Locking PN: 5317355 NSN: 5310-01- 458-9125

2 ea. 285.10

19 N Anode, Propeller Nut PN: 87WPB243001ITEM39

NSN: 5342-01-481-8403

2 ea. 153.06

21 Y ***Transducer, sonar, w/ adapter ring

PN: A80214 NSN: 5845-01-

668-2181

1 ea. 1552.41

22 N 3" Ball Valve NSN: 4810-01-517-8110 PN:

LV071A

1 ea. 5625.00

22 N **Doppler Speed Log Measurement Rod

NSN: 6605-01-470-1266 1 ea. 4984.63

23 N **Fan, Tube Axial NSN: 4140-01-598-0425 1 ea. 2,223.72 23 N **Fan, Tube Axial NSN: 4140-01-598-1549 1 ea. 3,091.15 25 N Iron body/ Stainless steel stem/ bronze disk

PN: J022929-512431A NSN:

4820-01-613-5021 2 ea. 563.25 x (Rev-0)

(flanged) 8 inch 25 N Iron body/ Stainless steel stem/ bronze disk (wafer) 8 inch

PN: 22929-112431A NSN:

4820-01-615-9571

2 ea. 521.46

25 N Iron body/ Stainless steel stem/ bronze disk

(flanged) 3 inch

PN: 22925-5124 NSN: 4820-

01-650-0975

2 ea. 226.51

25 N Iron body/ Stainless steel stem/ bronze disk

(wafer) 3 inch

PN: 22925-1124316 NSN:

4820-01-332-6811

2 ea. 214.14

26 Y Rudder Assembly, port NSN: 2040-01-461-1944 1 ea. 6113.36 26 Y Rudder Assembly, starboard NSN: 2040-01-461-1943 1 ea. 5971.93

26 N Upper Roller Bearing NSN: 3110-01-512-5534 2 ea. 287.43 26 N Wartsila EL Seals Kit PN: H75492-01 NSN: 2040-01-

565-9776 2 ea. 7243.42

26 N Lower Bearing PN: TBF113090 NSN: 3120- 20-000-7677

2 ea. 405.81

27 N **Valve, Counterbalance

PN: CBCA-LAN/AP NSN:

4820-01-687-1295

4 ea. 291.50

27 N **Manifold, Valve PN: YVY NSN: 4730-01-687-

2 ea. 134.30

32 N Anode, corrosion preventive

PN: 899Y105 NSN: 5342-00-

813-6058

15 ea 57.37

32 N Anode, corrosion preventive

PN: Z0220205F3REV1 NSN:

5340-01-644-5457

2 ea 111.95

33 Y *Transducer Cover Plate

N/A 2 ea. 50.00

37 N MDE Exhaust Concentric Rings

NSN: 2990-01-537-5198 1 ea. 2,850.00

41 N Phoenix SturdiLED White

NSN: 6230-01-696-1316 2 ea. $784.33

41 N Phoenix SturdiLED Red

NSN: 6210-01-696-0472 2 ea. $784.33

42 N Sensaphone Eapress II ACN: 6320-01-F21-6407 1 $1300 42 N IDS Relay Panel ACN: 6320-01-F21-6406 1 $1400 42 N Switch, 3 position, Key Lock, ACN: 6320-01-F21-6408 1 $13.00

42 N Holder, switch ACN: 6320-01-F21-6409 1 $2.00 42 N Contact Block, NC ACN: 6320-01-F21-6410 2 $5.00 42 N Sensor, Optical ACN: 6320-01-F21-6411 6 $44.00 42 N Mounting Bracket, 90 deg

ACN: 5340-01-F21-6412 2 $7.00

42 N Mounting Bracket, straight

ACN: 5340-01-F21-6413 4 $7.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xi (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item Title

4 U/W Body, Preserve, 100 percent

10 Capastic Fairing, Depth Sounder, Renew

17 Propulsion Shafts, Renew

25 Sea Water System, Perform Maintenance

26 Rudder Assemblies, Renew

27 Stern Launch Door, Remove, Inspect and Reinstall

33 Drydock

39 Critical Coated Surface(s), Preserve xii (Rev-0)

PRINCIPAL CHARACTERISTICS

87' WPB

PHYSICAL

Length overall 87' Length between perpendiculars 81' 7" Depth 10' 11" Maximum beam 19.4' Draft, mean to design waterline 5' 9" Height of highest projection 50.2' Full load displacement 93.5 long tons Minimum operating displacement 83.9 long tons Displacement, light ship 77.9 long tons Framing Longitudinal Bulkheads Four watertight bulkheads located below the Main Deck Anchor 40 lb Fortress with 480 ft. 3 strand 5/8" dia. Line stayset

HULL

Hull/main weatherdeck material ABS Grade AH 36 Superstructure 5086 Aluminum

MACHINERY

Main propulsion Two MTU 8V396TE94, sequential turbo-charged diesels Reduction gears Two ZF Type BW 255 Propulsion shaft Two AQUAMET 22, 101.6mm Shaft diameter 4" Shaft seal Two John Crane mechanical seals Shaft bearing, intermediate Thordon Elastomeric Bearing Shaft bearing, aft Thordon Elastomeric Bearing Number of propellers 2 Number of blades 5 Diameter of propeller 1040mm Pitch 1230 mm fixed Shaft RPM 828 Rudders Two 316L Stainless Steel Ship's service generators Two Man Model D08241F01 diesel with Stanford 60KW Generator

TANK CAPACITIES

3-9-1-f (fuel oil) 1402 gal 3-9-2-f (fuel oil) 1402 gal 3-12-2-f (waste oil) 86 gal 3-12-1-f (oily water) 86 gal 3-7-0-q (sewage collection) 352 gal 3-7-1-q (grey water) 52 gal 3-12-1-w (fresh water) 200 gal 3-12-2-w (fresh water) 200 gal

1 (Rev-0)

00000_0226_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3D, Jan 2014, Coatings and Color

Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire

Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under

2 (Rev-0) the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in the Fire Protection and Response work item, with the Contractor’s bid.

3.1.1.3 SFLC-PBPL Availabilities (87 WPB, 110 WPB, & 154 WPC). The Contractor must conform to SFLC Std Spec 5550 with the following amendments and supplements:

• For contracts executed at a Contractor’s facility, submit (pre-award) the facility’s Fire Safety Plan document described in 29 CFR 1915.502 – “Fire Safety Plan”. For planning assume that Coast Guard personnel will not be available to fight a fire.

• For all contracts at all facilities, submit the following information pre-award, taking into consideration how the maintenance/repairs specified in the work items will affect uninterrupted operation of the subject systems; make all necessary amendments to this submission after discussions with the COR at the arrival conference and during contract execution as emerging conditions warrant:

o Describe all anticipated needs for fire detection/alarm, fire-fighting, and shipboard lighting and communication systems supplementation (see bulleted paragraphs below) and a description of the proposed remedies/solutions (include pricing for maintaining capability in pre-award quote).

o Prior to performing weld repairs (or potentially the entire availability), the Coast Guard will be securing and electrically isolating the installed fire alarm system, in conjunction with performing other measures that will protect installed electronic systems that could be damaged by weld repairs; therefore the vessel’s installed fire alarm/detection system will potentially not be available during the performance period. Provide a supplemental temporary fire-alarm system while the installed system is down. Monitor that system for the duration of its installation.

o Describe how any required temporary/supplemental fire detection/alarm systems will notify fire responders.

o Describe all anticipated breaches of the cutter’s Fire Protection Boundaries and the proposed temporary solutions that will minimize impact on the Fire Protection Boundary’s proper function (e.g. removal of cables/hoses/etc. at the end of work day or installation of quick disconnects, installation of temporary fire curtains, etc.).

• Whenever maintenance/repairs described in work items or Change Requests necessitate securing, or making inoperable, all or part of the vessel’s fire detection or fire alarm system, submit a proposal to the COR/KO describing an equivalent method(s) for temporarily maintaining all lost functionality of the system(s). Select the most economical option(s) available (i.e. for extended loss of service of the entire system the temporary fire

3 (Rev-0) detections/alarm system described in SFLC Std Spec 5550 may be the best option, for shorter durations temporary watch standers may be more economical, etc.). After the COR has agreed to the proposal, maintain the capability of these systems for the duration of the contract to the greatest practicable extent.

• Whenever maintenance/repairs described in work items or Change Requests necessitate securing, or making inoperable, all or part of the vessel’s firefighting (e.g. fire main system, P100 and other dewatering systems, halon systems, portable fire extinguishers, etc.), lighting, and communications systems, submit a proposal to the COR/KO describing equivalent method(s) for temporarily maintaining all lost functionality of the system(s).

Select the most economical option(s) available. After the COR has agreed to the proposal, maintain fire detection/alarm/fighting and lighting/communications capability for the duration of the contract to the greatest practicable extent.

• All Fire Protection Boundaries must be left intact and functional at all times to the greatest practicable extent.

Notify the COR in writing whenever a breached Fire Protection Boundary will be left unattended outside of normal working hours (e.g. a door/hatch is made un-closable/un-securable due to repair work, an access cut is made into deck/bhd that is part of a Fire Protection Boundary, etc.). When a Fire Protection Boundary must be breached to facilitate contract work, minimize the impact using industry-standard methods (e.g. fire curtains, quick-disconnect fittings, etc.)

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

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• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’

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Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.

3.7.1 SFLC Standard Specification 5550: Replace paragraph 3.11.3 to state, “Material supporting imminent work shall be brought on the cutter and stored where the work is being performed. Material that appreciably contributes to fire load shall be removed at the end of each work shift when personnel are not present. Trash, debris, and packaging materials shall be promptly removed from the vessel at the end of each work shift and not allowed to accumulate.” Advance the paragraph numbering of the Fire Prevention and Safety Inspection form to 3.11.4.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

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QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK

ITEM #

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME

NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME

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QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL # WORK

ITEM # WORK ITEM TITLE

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER

COAT, BARRIER COAT, TOP

COAT, ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFAC

AMBIEN

ΔT

| DP -

SURFACE |

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QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here