Attachment 2- Specification.pdf

USCGC MANOWAR (WPB 87330)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2026

Developed By: Daniel Domenech Diaz

(Rev-0, 9 January 2026)

USCGC MANOWAR (WPB-87) DRYDOCK AVAILABILITY FY2026

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property .................................................................................. x Consolidated List of Critical Inspection Items .......................................................................................... xiii Principal Characteristics ............................................................................................................................. xiv General Requirements WORK ITEM 1: Hull Plating (Side Scan), Ultrasonic Testing WORK ITEM 2: Ultrasonic Thickness Measurements, Perform WORK ITEM 3: U/W Body, Preserve, 100 percent WORK ITEM 4: Hull Plating Freeboard, Preserve, 100 Percent WORK ITEM 5: Tank, Dirty Oil, Clean and Inspect WORK ITEM 6: Tank, Oily Water, Clean and Inspect WORK ITEM 7: Tanks, MP Fuel Service, Clean and Inspect WORK ITEM 8: Decks, Exterior (Main Deck), Preserve WORK ITEM 9: Superstructure, Preserve, 100% WORK ITEM 10: Capastic Fairing, Depth Sounder, Renew WORK ITEM 11: Watertight Closures, Assess WORK ITEM 12: Mast, Preserve (“100%”) – Contractor Interference Removal WORK ITEM 13: Intermediate Water-Lubricated Propulsion Shaft Bearings, Renew WORK ITEM 14: Aft Water-Lubricated Propulsion Shaft Bearings, Renew WORK ITEM 15: Intermediate Bearing Carriers, Renew WORK ITEM 16: Aft Bearing Carriers, Renew WORK ITEM 17: Propulsion Shafts, Renew WORK ITEM 18: Stern Tube Interior Surfaces, Preserve, 100 Percent WORK ITEM 19: Propellers, Renew WORK ITEM 20: Electrical Power Distribution System, Thermographic Inspection, 450 VAC And

Below WORK ITEM 21: Fathometer Transducer, Renew WORK ITEM 22: Speed Log, Skin Valve, Renew WORK ITEM 23: Ventilation System, Engine Room Supply and Exhaust Fan Assemblies, Clean and

Inspect WORK ITEM 24: Ducting, HVAC System, Clean WORK ITEM 25: Sea Water System, Perform Maintenance WORK ITEM 26: Rudder Assemblies, Renew WORK ITEM 27: Stern Launch Door, Remove, Inspect and Reinstall WORK ITEM 28: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 29: Sewage Holding Tanks, Clean and Inspect WORK ITEM 30: Grey Water Piping, Clean and Flush WORK ITEM 31: Sewage Piping, Clean and Flush WORK ITEM 32: Cathodic Protection/Zinc Anodes, Renew WORK ITEM 33: Drydock WORK ITEM 34: Temporary Services, Provide - Cutter WORK ITEM 35: Sea Trial Performance, Support, Provide

WORK ITEM 36: SEWAGE SYSTEM (TOILET), MODIFY

WORK ITEM 37: Frames and Brackets, Engine Room, Renew WORK ITEM 38: Watertight Closure, Renew WORK ITEM 39: Windows, Pilothouse, Renew WORK ITEM 40: Critical Coated Surface(s), Preserve iii (Rev-0)

WORK ITEM 41: Interior Deck Covering System And Jointer Deck, Renew WORK ITEM 42: 24VDC Distribution System, Upgrade WORK ITEM 43: Intrusion Detection System, Replace WORK ITEM 44: Unmanned Space Ventilation Modify WORK ITEM 45: Fire Main Bleed Line, Modify WORK ITEM 46: Sewage Air Compressor, Remove WORK ITEM 47: Seawater Cooling Piping/Valves, Renew iv (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

1. Drawings 87 WPB 321-001, 321-002, and 302-001 are applicable to all hulls.

2. Drawing 87 WPB 310-005 is applicable only to CGC GANNET. Drawing 87 WPB 310-011 is applicable only to CGC SEA HORSE. 87 WPB 310-001 is applicable to all others. Retain only the drawing that is applicable and delete the other two.

APM:

Coast Guard Drawing 87 WPB 085-001, Rev -, Tank Capacity Curves

Coast Guard Drawing 87 WPB 085-011, Rev C, Lifting Slings

Coast Guard Drawing 87 WPB 085-012, Rev A, Lifting Cradle

Coast Guard Drawing 87 WPB 085-013, Rev B, Docking Plan

Coast Guard Drawing 87 WPB 111-001, Rev H, Shell Expansion

Coast Guard Drawing 87 WPB 111-050, Rev A, Updates to DWG 87-WPB-111-001 Exhaust Port Insert

Plate Installation and Details

Coast Guard Drawing 87 WPB 113-001, Rev G, Platform Plating & Framing

Coast Guard Drawing 87 WPB 113-002, Rev B, Galley/Mess Deck Access

Coast Guard Drawing 87 WPB 116-001, Rev -, Longitudinal Girders & BHD’s

Coast Guard Drawing 87 WPB 117-001, Rev G, Transverse Sections

Coast Guard Drawing 87 WPB 122-001, Rev C, Watertight Bulkheads

Coast Guard Drawing 87 WPB 131-001, Rev J, Deck Construction Plan

Coast Guard Drawing 87 WPB 151-001, Rev L, Superstructure Details

Coast Guard Drawing 87 WPB 163-001, Rev H, Sea Chest Details

Coast Guard Drawing 87 WPB 165-001, Rev F, Transducer Details

Coast Guard Drawing 87 WPB 167-002, Rev C, CG Schedule of Doors, Manholes, Windows & Hatches

Coast Guard Drawing 87 WPB 167-002, Rev C, CG Schedule of Doors, Manholes, Windows, and

Hatches.

Coast Guard Drawing 87 WPB 167-003, Rev -, Weather Tight Door for Fuel Station Access

Coast Guard Drawing 87 WPB 167-004, Rev H, W.T. Doors and Hatches

Coast Guard Drawing 87 WPB 171-001, Rev W, Mast Details

Coast Guard Drawing 87 WPB 185-001, Rev AP, Auxiliary Foundation Booklet

Coast Guard Drawing 87 WPB 186-001, Rev -, Foundations for Install of Jets Vacuum System

Coast Guard Drawing 87 WPB 243-003, Rev -, Propulsion Shaft Details vi (Rev-0)

Coast Guard Drawing 87 WPB 245-003, Rev A, Propeller Details

Coast Guard Drawing 87 WPB 256-001, Rev AC, Seawater Cooling Piping

Coast Guard Drawing 87 WPB 302-001, Rev W, Misc. Controls Wiring Diagram

Coast Guard Drawing 87 WPB 302-003, Rev -, Jets Vacuum Toilet Electrical Details

Coast Guard Drawing 87 WPB 310-001, Rev H, Ship’s Service One-Line Diagram

Coast Guard Drawing 87 WPB 310-001, Rev J, Ship’s Service One-Line Diagram

Coast Guard Drawing 87 WPB 310-005, Rev -, Ships Service 60HZ AC Power One Line Diagram

Coast Guard Drawing 87 WPB 310-007, Rev A, Unmanned Spaces Ventilation modification Electrical

Coast Guard Drawing 87 WPB 310-011, Rev -, PowerGen One Line SSDG One Line

Coast Guard Drawing 87 WPB 313-001, Rev R, DC System

Coast Guard Drawing 87 WPB 321-001, Rev K, Power System Deck Plan

Coast Guard Drawing 87 WPB 321-002, Rev AM, Power & Lighting Circuit Details & V.D. Calculations

Coast Guard Drawing 87 WPB 423-001, Rev W, Speed Log & Depth Sounder System

Coast Guard Drawing 87 WPB 433-001, Rev M, General Announcing & Alarm Sys Wiring Diagram

Coast Guard Drawing 87 WPB 436-001, Rev G, Fire Detection System

Coast Guard Drawing 87 WPB 436-002, Rev A, Intrusion Detection System, Replace

Coast Guard Drawing 87 WPB 514-001, Rev M, HVAC Duct & Piping System

Coast Guard Drawing 87 WPB 514-001, Rev M, HVAC Duct & Piping Systems

Coast Guard Drawing 87 WPB 514-005, Rev E, Ventilation Mods to Unmanned Spaces

Coast Guard Drawing 87 WPB 521-002, Rev -, Fire Main Bleed Line Mod

Coast Guard Drawing 87 WPB 526-001, Rev J, Scuppers & Deck Drains Piping

Coast Guard Drawing 87 WPB 561-001, Rev M, Steering System Details

Coast Guard Drawing 87 WPB 562-001, Rev A, Rudder Details

Coast Guard Drawing 87 WPB 583-001, Rev W, RIB Deployment Structure

Coast Guard Drawing 87 WPB 583-001, Rev Y, RIB Deployment Structure

Coast Guard Drawing 87 WPB 593-001, Rev L, Sewage Piping

Coast Guard Drawing 87 WPB 593-004, Rev B, Sewage System Modifications Jets Vacuum System

Coast Guard Drawing 87 WPB 593-005, Rev -, Air Compressor, Removal

Coast Guard Drawing 87 WPB 601-001, Rev R, Outboard Profile & General Arrangements

Coast Guard Drawing 87 WPB 602-001, Rev F, Visual ID and Draft Mark Plan

Coast Guard Drawing 87 WPB 621-001, Rev K, Joiner Work Details

Coast Guard Drawing 87 WPB 621-001, Rev K, Jointer Work Details

Coast Guard Drawing 87 WPB 631-001, Rev P, Ship’s Painting Schedule

Coast Guard Drawing 87 WPB 633-001, Rev A, Cathodic Protection

Coast Guard Drawing 87 WPB 634-001, Rev G, Deck Covering and Details

Coast Guard Drawing 87 WPB 640-001, Rev P, Interior Furnishings

Coast Guard Drawing 87WPB 431-001, Rev T, IC Panel Board Wiring Diagram

Coast Guard Drawing 87WPB 432-001, Rev L, Dial Telephone Wiring Diagram

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem

Coast Guard Fleet Drawing FL 2804-22, Rev A, Consolidated Visual ID for Cutters vii (Rev-0)

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Commandant Instruction (COMDTINST) M5530.1C, Physical Security and Force

Protection Program

Coast Guard Technical Publication (TP) 4499, Jun 2018, SWBS 243, Stern Tube Seal-Model 442C

Coast Guard Technical Publication (TP) 4500, September 2017, SWBS 233, Engine Change-Out Guide –

Waterborne Main Diesel

Coast Guard Technical Publication (TP) 4506, Wartsila TM-EL-68839, Issue A, Mar 2005, Rudderstock

Seal Type EL

Coast Guard Technical Publication (TP) 4511, SWBS 430, Jun 2019, Alarm Panel & Tank Level

Indication (TLI) System

Coast Guard Technical Publication (TP) 4525, SWBS 202, 2003, Main Diesel Engine Control System

Schematics

Coast Guard Technical Publication (TP) 4533, SWBS 233, 2002, Propulsion Internal Combustion

Engines, Maintenance Manual

Coast Guard Technical Publication (TP) 4559, SWBS 513, Oct 2019, Ventilation System, Engine Room

Coast Guard Technical Publication (TP) 4564A, Electronic Steering System

Coast Guard Technical Publication (TP) 9115, SWBS 593, March 2016, Jets Vacuum Sewage System

Coast Guard Technical Publication (TP) E-424-013, SWBS 424, July 2007, CDOH-EML500 Speedlog

User’s Manual

Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General

Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std. Spec 0000), 2022, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2022, Clean

Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, viii (Rev-0)

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std. Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2022, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2022, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary

Services

OTHER REFERENCES

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2016, Recommended Practice for

Personal Qualification and Certification in Nondestructive Testing

American Society for Nondestructive Testing, SNT-TC-1A: Personnel Qualification and Certification in

Nondestructive Testing, 2016

AN/SPS-73V Surface Search Radar (SSR), Sep 1998, Operation, Maintenance, and Installation Manual

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Antiseize, Zinc Dust-

Petrolatum

Commercial Item Descriptions (CID) A-A-59316, Nov 2016 Abrasive Materials for Blasting

Federal Standard (FED-STD) 595, 2008, Colors Used in Government Procurement

MIL-A-18001, Dec 2015, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-A-46106b, Jun 1992, Adhesive-Sealants, Silicone, RTV, One-Component

MIL-D-16791, Jan 1993, Detergents, General Purpose (Liquid, Non-ionic)

MIL-HDBK-299, Oct 1991, Cable Comparison Handbook – Data Pertaining to Electric Shipboard Cable

MIL-PRF-24139, Mar 1987, Grease, Multipurpose, Water Resistant.

MIL-PRF-24613A, Nov 2007, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24635, 2009, Coating Systems, Weather-Resistant, Exterior Use

MIL-PRF-24647, Jan 2018, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-STD-2003, Sep 2009, Electrical Plant Installation Standard Methods for Surface Ships &

Submarines

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure ix (Rev-0)

Raytheon Marine Company, Jan 1992, Technical Manual, Radar Set Model R40X/R41X, AN/SPS-69, RMC Document Number G261404

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and

Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power-Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by

Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough

Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation

Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning x (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

8 N Slip Resistant Sheets NSN: 7220-01-F11-2238 1 KT 5,352.24

13 N Thordon bearing, Grade

Orange (5.5" OD x 4"

ID x 7.87" (200mm)

LG)

PN: F54615-02-8-1 NSN:

3120-21-914-2012

2 ea. 525.03

14 N Thordon bearing, Grade

Orange (5.5" OD x 4"

ID x 11.41" (290mm)

LG)

PN: F54615-02-8-0 NSN:

3120-21-914-2011

2 ea. 558.05

15 N **Intermediate bearing carrier

NSN: 3130-01-F11-2388 P/N:

87 WPB 243-001, Item 17

2 ea. 591.86

16 N **Aft bearing carrier NSN: 3130-01-F11-2200 PN:

87 WPB 243-001, Item 14

2 ea. 1931.31

17 Y Propeller Shaft NSN: 2010-01-458-9175 2 ea. 10,195.95

17 N Seal Assembly, Shaft NSN: 4320-01-670-5724 PN:

388725

2 ea. 6801.00

17 N Kit Rebuild, Inflatable

Seal

NSN: 5330-01-F18-5385 PN:

390831

2 ea. 1381.00

17 Y *Alignment Kit N/A 1 set 5000.00

19 Y Starboard Propeller

(RH)

PN: 706-3351.00 RH NSN:

2010-01-457-0573

1 ea. 9153.07

19 Y Port Propeller (LH) PN: 706-3350.00 LH NSN:

2010-01-459-0421

1 ea. 9542.05

19 N *Propeller Nut Wrench N/A 1 ea. 200.00

19 N Propeller Nut PN: 5317350 NSN: 2010-01-

458-9217

2 ea. 322.07

19 N Propeller Nut, Locking PN: 5317355 NSN: 5310-01-

458-9125

2 ea. 285.10

19 N Anode, Propeller Nut PN: 87WPB243001ITEM39

NSN: 5342-01-481-8403

2 ea. 153.06

21 N Transducer, sonar PN: SS60SLD NSN: 5845-01-

618-8996

1 ea. 328.72

22 N 3" Ball Valve NSN: 4810-01-517-8110 PN:

LV071A

1 ea. 5625.00

22 N **Doppler Speed Log

Measurement Rod

NSN: 6605-01-470-1266 1 ea. 4984.63

23 N **Fan, Tube Axial NSN: 4140-01-598-0425 1 ea. 2,223.72

23 N **Fan, Tube Axial NSN: 4140-01-598-1549 1 ea. 3,091.15

25 N Iron body/ Stainless steel stem/ bronze disk

(flanged) 8 inch

PN: J022929-512431A NSN:

4820-01-613-5021

2 ea. 563.25

25 N Iron body/ Stainless PN: 22929-112431A NSN: 2 ea. 521.46 xi (Rev-0) steel stem/ bronze disk

(wafer) 8 inch

4820-01-615-9571

25 N Iron body/ Stainless steel stem/ bronze disk

(flanged) 3 inch

PN: 22925-5124 NSN: 4820-

01-650-0975

2 ea. 226.51

25 N Iron body/ Stainless steel stem/ bronze disk

(wafer) 3 inch

PN: 22925-1124316 NSN:

4820-01-332-6811

2 ea. 214.14

26 Y Rudder Assembly, port NSN: 2040-01-461-1944 1 ea. 6113.36

26 Y Rudder Assembly, starboard

NSN: 2040-01-461-1943 1 ea. 5971.93

26 N Upper Roller Bearing NSN: 3110-01-512-5534 2 ea. 287.43

26 N Wartsila EL Seals Kit PN: H75492-01 NSN: 2040-01-

565-9776

2 ea. 7243.42

26 N Lower Bearing PN: TBF113090 NSN: 3120-

20-000-7677

2 ea. 405.81

27 N **Valve, Counterbalance

PN: CBCA-LAN/AP NSN:

4820-01-687-1295

4 ea. 291.50

27 N **Manifold, Valve PN: YVY NSN: 4730-01-687-

2 ea. 134.30

32 N Anode, corrosion preventive

PN: 899Y105 NSN: 5342-00-

813-6058

15 ea 57.37

33 Y *Transducer Cover

Plate

N/A 2 ea. 50.00

36 N Sewage installation kit:

Jets 610SS Toilets, Vacuum Pump, controller and Vacuum

Accumulator

NSN: 4510-01-F16-4844 PN:

CUSTVU15-TO610

1 ea. $13,957

38 N Door, QAWT, 26―X54―R.H.

(Main Deck Office

Access)

NSN: 2040-01-F14-3674 1 ea. 10,250.90

39 N Window, marine (Pos

3)

NSN: 2090-21-920-3186 1 3,084.93

39 N Window, Marine (Pos

6)

NSN: 2090-21-914-8549 1 3,138.86

39 N Window, marine (Pos

8, 11)

NSN: 2090-21-914-9450 1 2,565.38

41 N **Panel, Deck, 5/8"x48"x96", Aluminum 5052-H32

Core, 1/4" Cell, 0.063"

6061-T6 Face Sheets, Natural Mill Finish

NSN: 2040-01-F19-5621 PN:

SPXC-1000-1000D

1 Ea. $654.00

42 N Panel Bridge 24 V NSN: 6110-01-F18-5605 1 ea. 2,548.00

42 N Alternator NSN: 6125-01-020-2950 2 ea. 14,668.79

42 N Regulator Voltage NSN: 5963-01-623-3549 2 ea. 350.00

42 N Resistor Thermal NSN: 5905-01-662-5504 2 ea. 35.00 xii (Rev-0)

42 N Harness, Wiring NSN: 5995-01-661-5659 2 ea. 75.00

42 N Seal Plain NSN: 5330-12-314-3403 2 ea. 56.32

42 N Coupling Half NSN: 4730-12-408-7920 2 ea. 1,572.87

42 N Coupling, Flex NSN: 3010-01-255-4200 2 ea. 480.44

42 N Insert, Flexible

Coupling

NSN: 3010-12-332-3557 2 ea. 830.23

42 N Screw Machine NSN: 5305-01-384-3454 12 ea. 3.71

42 N Washer, Spring

Tension

NSN: 5310-12-125-7798 12 ea. 2.44

42 N Nut, Plain Hexagon NSN: 5310-12-156-4982 12 ea. 2.33

42 N Guard Plate NSN: 2920-12-408-7817 2 ea. 941.45

42 N Plate, Mounting NSN: 5340-12-333-7085 2 ea. 75.00

42 N Screw, Cap, Hexagon NSN: 5305-01-240-1274 14 ea. 4.53

42 N Washer, Spring

Tension

NSN: 5310-01-195-9000 14 ea. 1.81

42 N Screw Cap Hexagon NSN: 5305-12-142-8243 4 ea. 7.92

42 N Screw, Cap NSN: 5305-12-142-8236 4 ea. 3.64

42 N Washer, Flat NSN: 5310-12-149-4352 8 ea. 2.35

42 N Bracket NSN: 2815-12-408-5547 4 ea. 130.18

43 N Sensaphone Eapress II ACN: 6320-01-F21-6407 1 $1300

43 N IDS Relay Panel ACN 6320-01-F21-6406 1 $1400

43 N Switch, 3 position, Key

Lock, ACN 6320-01-F21-6408 1 $13.00

43 N Holder, switch ACN 6320-01-F21-6409 1 $2.00

43 N Contact Block, NC ACN 6320-01-F21-6410 3 $5.00

43 N Sensor, Optical ACN 6320-01-F21-6411 6 $44.00

43 N Mounting Bracket, 90 deg

ACN 5340-01-F21-6412 2 $7.00

43 N Mounting Bracket, straight

ACN 5340-01-F21-6413 4 $7.00

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

3 U/W Body, Preserve, 100 percent

7 Tanks, MP Fuel Service, Clean and Inspect

17 Propulsion Shafts, Renew

25 Sea Water System, Perform Maintenance

26 Rudder Assemblies, Renew

27 Stern Launch Door, Remove, Inspect and Reinstall

33 Drydock

36 SEWAGE SYSTEM (TOILET), MODIFY

40 Critical Coated Surface(s), Preserve xiv (Rev-0)

PRINCIPAL CHARACTERISTICS

87' WPB

PHYSICAL

Length overall 87'

Length between perpendiculars 81' 7"

Depth 10' 11"

Maximum beam 19.4'

Draft, mean to design waterline 5' 9"

Height of highest projection 50.2'

Full load displacement 93.5 long tons

Minimum operating displacement 83.9 long tons

Displacement, light ship 77.9 long tons

Framing Longitudinal

Bulkheads Four watertight bulkheads located below the Main Deck

Anchor 40 lb Fortress with 480 ft. 3 strand 5/8" dia. Line stayset

HULL

Hull/main weatherdeck material ABS Grade AH 36

Superstructure 5086 Aluminum

MACHINERY

Main propulsion Two MTU 8V396TE94, sequential turbo-charged diesels

Reduction gears Two ZF Type BW 255

Propulsion shaft Two AQUAMET 22, 101.6mm

Shaft diameter 4"

Shaft seal Two John Crane mechanical seals

Shaft bearing, intermediate Thordon Elastomeric Bearing

Shaft bearing, aft Thordon Elastomeric Bearing

Number of propellers 2

Number of blades 5

Diameter of propeller 1040mm

Pitch 1230 mm fixed

Shaft RPM 828

Rudders Two 316L Stainless Steel

Ship's service generators Two Man Model D08241F01 diesel with Stanford 60KW Generator

TANK CAPACITIES

3-9-1-f (fuel oil) 1402 gal

3-9-2-f (fuel oil) 1402 gal

3-12-2-f (waste oil) 86 gal

3-12-1-f (oily water) 86 gal

3-7-0-q (sewage collection) 352 gal

3-7-1-q (grey water) 52 gal

3-12-1-w (fresh water) 200 gal

3-12-2-w (fresh water) 200 gal

1 (Rev-0)

00000_0824_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for

Shipyard Employment

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for

Fabrication, Welding, and Inspection of Submarine Structure

2 (Rev-0)

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire

Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety

Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in the Fire Protection and Response work item, with the Contractor’s bid.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast

Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.1.1.3 SFLC-PBPL Availabilities (87 WPB, 110 WPB, & 154 WPC). The Contractor must conform to SFLC

Std Spec 5550 with the following amendments and supplements:

• For contracts executed at a Contractor’s facility, submit (pre-award) the facility’s Fire Safety Plan document described in 29 CFR 1915.502 – “Fire Safety Plan”. For planning assume that Coast Guard personnel will not be available to fight a fire.

• For all contracts at all facilities, submit the following information pre-award, taking into consideration how the maintenance/repairs specified in the work items will affect uninterrupted operation of the subject systems; make all necessary amendments to this submission after discussions with the COR at the arrival conference and during contract execution as emerging conditions warrant:

o Describe all anticipated needs for fire detection/alarm, fire-fighting, and shipboard lighting and communication systems supplementation (see below) and a description of the proposed remedies/solutions

(include pricing for maintaining capability in pre-award quote).

o Describe how any required temporary/supplemental fire detection/alarm systems will notify fire responders.

o Describe all anticipated breaches of the cutter’s Fire Protection Boundaries and the proposed temporary solutions that will minimize impact on the Fire Protection Boundary’s proper function (e.g. removal of cables/hoses/etc. at the end of work day or installation of quick disconnects, installation of temporary fire curtains, etc.).

• Whenever maintenance/repairs described in work items or Change Requests necessitate securing, or making inoperable, all or part of the vessel’s fire detection or fire alarm system, submit a proposal to the COR/KO describing an equivalent method(s) for temporarily maintaining all lost functionality of the system(s). Select the

3 (Rev-0) most economical option(s) available (i.e. for extended loss of service of the entire system the temporary fire detections/alarm system described in SFLC Std Spec 5550 may be the best option, for shorter durations temporary watch standers may be more economical, etc.). After the COR has agreed to the proposal, maintain the capability of these systems for the duration of the contract to the greatest practicable extent.

• Whenever maintenance/repairs described in work items or Change Requests necessitate securing, or making inoperable, all or part of the vessel’s firefighting (e.g. fire main system, P100 and other dewatering systems, halon systems, portable fire extinguishers, etc.), lighting, and communications systems, submit a proposal to the COR/KO describing equivalent method(s) for temporarily maintaining all lost functionality of the system(s). Select the most economical option(s) available. After the COR has agreed to the proposal, maintain fire detection/alarm/fighting and lighting/communications capability for the duration of the contract to the greatest practicable extent.

• All Fire Protection Boundaries must be left intact and functional at all times to the greatest practicable extent. Notify the COR in writing whenever a breached Fire Protection Boundary will be left unattended outside of normal working hours (e.g. a door/hatch is made un-closable/un-securable due to repair work, an access cut is made into deck/bhd that is part of a Fire Protection Boundary, etc.). When a Fire Protection Boundary must be breached to facilitate contract work, minimize the impact using industry-standard methods (e.g. fire curtains, quick-disconnect fittings, etc.)

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec

0000, in accomplishing the following task:

• Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

4 (Rev-0)

• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B-

Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY-

130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with

NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B-

Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in

NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding

Weldox 900 are considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at

Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor

5 (Rev-0) must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is _________.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

• Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

• National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

• Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’

Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous

Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental

Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For

Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

6 (Rev-0)

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.

3.7.1 None.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

7 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME

NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME

8 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

9 (Rev-0)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE /

TIME

10 (Rev-0)

QA-3b - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK ITEM

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT QA

RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Mils Reading (IAW ASTM D4417-Method B for above 10 readings (by column):

Mean Reading

(mils)

11 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK ITEM

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

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QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK ITEM

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR)

*Required, If Magnetic Pull-Off (Type I/Banana) Gauge Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE ADJUSTMENTS AFTER ADJUSTMENTS

AVG.

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

13 (Rev-0)

4.2 Tank and Void Assessment form.

14 (Rev-0)

15 (Rev-0)

11000_NET_0523_87WPB

WORK ITEM 1: Hull Plating (Side Scan), Ultrasonic Testing

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to perform thickness measurements of the underwater (u/w) body and freeboard by ultrasonic side scan method.

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 87 WPB 085-013, Rev B, Docking Plan

Coast Guard Drawing 87 WPB 111-001, Rev H, Shell Expansion

Coast Guard Drawing 87 WPB 111-050, Rev A, Updates to DWG 87-WPB-111-001 Exhaust

Port Insert Plate Installation and Details

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

OTHER REFERENCES

American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2016, Recommended

Practice for Personal Qualification and Certification in Nondestructive Testing

3. REQUIREMENTS

3.1 General.

3.1.1 CIR.

None.

3.1.2 Tech Rep.

Not applicable.

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3.1.3 Protective measures. The Contractor must furnish and install all protective measures in accordance with SFLC Std Spec 0000, paragraph 3.3.3 (Vessel…