Attachment 2 - Specification BISCAYNE BAY (WTGB 140) DD FQ3 BGW 23R0.pdf
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- Solicitation number
- 70Z08523QIBCT0026
About this file
This is a solicitation for dry-dock repair services for the USCGC BISCAYNE BAY, a 140-foot WTGB Inland Icebreaker Tug. The Coast Guard is seeking a contractor to furnish all necessary facilities, labor, materials, services, equipment, and supplies to perform dry-dock repairs in accordance with the attached specification. The solicitation does not provide pricing terms or response dates. The contractor will be responsible for dry-docking the vessel and completing all repair work as outlined in the specification, which includes various hull, mechanical, and systems work items. The Coast Guard and Department of Homeland Security are the agencies involved.
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USCGC BISCAYNE BAY (WTGB 104)
SPECIFICATION FOR DRYDOCK REPAIRS
FY2023
(Rev-0, 20 September 2022)
USCGC BISCAYNE BAY (WTGB-140) DRYDOCK AVAILABILITY FY2023
ii (Rev-0)
TABLE OF CONTENTS
Revisions Record............................................................................................................................... iv Consolidated List of References .......................................................................................................... v Consolidated List of Government-furnished Property ............................................................................ x Consolidated List of Critical Inspection Items ..................................................................................... xi Principal Characteristics - Tug, IceBreaking ....................................................................................... xii General Requirements WORK ITEM 1: Hull Plating, Side Scan, Ultrasonic Testing WORK ITEM 2: U/W Body, Preserve, 100 percent WORK ITEM 3: Bubbler Channels, Inspect WORK ITEM 4: Appendages, U/W, Leak Test WORK ITEM 5: Propulsion Shaft Rope Guards, Inspect WORK ITEM 6: Appendages, U/W, Internal, Preserve WORK ITEM 7: Chain Lockers, Clean and Inspect WORK ITEM 8: Tanks, MP Fuel Stowage and Overflow, Clean and Inspect WORK ITEM 9: Tanks, MP Fuel Service, Clean and Inspect WORK ITEM 10: Tanks, Potable Water, Clean and Inspect WORK ITEM 11: Tanks, Ballast, Clean and Inspect WORK ITEM 12: Both Main Diesel Engine and Generator Resilient Mounts, Renewal WORK ITEM 13: Propulsion Shaft Seal, Mechanical Clean and Inspect WORK ITEM 14: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 15: Propulsion Shaft Bearings, External, Check Clearances WORK ITEM 16: Stern Tube Bearing Staves, Renew WORK ITEM 17: Propeller , Clean And Inspect WORK ITEM 18: Propeller, Minor Repairs and Reconditioning, Perform WORK ITEM 19: Fathometer Transducer, Renew WORK ITEM 20: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 21: Sea Strainers, Simplex, All Sizes, Clean and Inspect WORK ITEM 22: Fuel Manifold, Overhaul WORK ITEM 23: Rudder Assembly, Remove, Inspect And Reinstall WORK ITEM 24: Rudders, Preserve, 100 Percent WORK ITEM 25: Rudder Stock Bearings (Upper And Lower), Renew WORK ITEM 26: Anchor Chain and Ground Tackle, Preserve WORK ITEM 27: Anchors, Preserve WORK ITEM 28: Hawse Pipes, Preserve WORK ITEM 29: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 30: Sewage Holding Tanks, Clean and Inspect WORK ITEM 31: Grey Water Piping, Clean and Flush WORK ITEM 32: Sewage Piping, Clean and Flush WORK ITEM 33: Tanks (Sewage Holding), Preserve, 100 percent WORK ITEM 34: Accessible Voids, Preserve, 100 Percent WORK ITEM 35: Tanks, Ballast, Preserve, Partial WORK ITEM 36: Chain Locker, Preserve, 100 Percent WORK ITEM 37: Tanks, Grey Water Holding, Preserve, 100 Percent WORK ITEM 38: Tanks, Potable Water Preserve, 100 Percent WORK ITEM 39: Decks - Exterior, Preserve, Non-Skid Broadcast Grit System WORK ITEM 40: Cathodic Protection, Zinc Anodes, Renew, WORK ITEM 41: Drydock WORK ITEM 42: Temporary Services, Provide - Tender iii (Rev-0)
WORK ITEM 43: Sea Trial Performance, Support, Provide WORK ITEM 44: Boat Deck Lighting, Install WORK ITEM 45: Boat Cleats Install WORK ITEM 46: Garbage Disposal, Renew WORK ITEM 47: Anchor Windlass, Inspect and Service - Tug iv (Rev-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
v (Rev-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 140 WTGB 111-001, Rev R, Shell Expansion
Coast Guard Drawing 140 WTGB 111-1, Rev R, Shell Expansion
Coast Guard Drawing 140 WTGB 114-001, Rev D, Rudder Guard
Coast Guard Drawing 140 WTGB 114-002, Rev L, Bubbler Structure
Coast Guard Drawing 140 WTGB 528-001, Rev L, Sanitary & Deck Drain System Diagram
Coast Guard Drawing 140 WTGB 528-003, Rev C, Grey Water Mods & Tank Transitions
Coast Guard Drawing 140 WTGB 562-001, Rev N, Rudder
Coast Guard Drawing 140 WTGB 581-001, Rev T, Anchor Handling A & D
Coast Guard Drawing 140 WTGB 633-001, Rev D, Cathodic Protection
Coast Guard Drawing 140 WTGB 801-003, Rev C, Docking Plan
Coast Guard Drawing 140 WTGB_801_3, Rev C, Docking Plan
Coast Guard Drawing 140-WTGB-320-6, Rev L, Power System One Line Diagram
Coast Guard Drawing 140-WTGB-331-2, Rev. W, Lighting System, Main DK & Above.
Coast Guard Drawing 140 WTGB 562-1, Rev A, Rudders
Coast Guard Drawing 140 WTGB 562-2, Rev E, Rudder Stock Bearing Details
Coast Guard Drawing 140 WTGB 243-2, Rev A, Propulsion Shafting Arrangement
Coast Guard Drawing 140 WTGB 243-2, Rev B, Propulsion Shafting Arrangement
Coast Guard Drawing 140 WTGB 243-2, Rev B, Propulsion Shafting Arrangement
Coast Guard Drawing 140 WTGB 243-3, Rev -, STERN TUBE SEAL (TYPE FSE)
Coast Guard Drawing 140 WTGB 244-1, Rev -, Aft Stern Tube Bearing 13 3/4" Dia. Shaft
Coast Guard Drawing 140 WTGB 111-001, Rev -, Shell Expansion
Coast Guard Drawing 140 WTGB 114-001, Rev -, Bubbler Structure
Coast Guard Drawing 140 WTGB 114-001, Rev -, Bubbler Structure
Coast Guard Drawing 140 WTGB 114-003, Rev -, Rudder Guard
Coast Guard Drawing 140 WTGB 114-1, Rev -, Bubbler Structure
Coast Guard Drawing 140 WTGB 116-001, Rev -, Longitudinal Framing and Side Girder
Coast Guard Drawing 140 WTGB 117-001, Rev -, Transverse Frames
Coast Guard Drawing 140 WTGB 120-001, Rev -, Structural Bulkheads
Coast Guard Drawing 140 WTGB 149-001, Rev -, Tank Tops and Flats vi (Rev-0)
Coast Guard Drawing 140 WTGB 184-003, Rev -, Fathometer Transducer Install
Coast Guard Drawing 140 WTGB 192-001, Rev -, Compartment Testing Diagram
Coast Guard Drawing 140 WTGB 245-2, Rev A, Propeller & Offsets 140 Ft Wytm Cutter (All)
Coast Guard Drawing 140 WTGB 245-3, Rev -, One Single Blade 140 Ft Wytm Cutter Alum Patt
Coast Guard Drawing 140 WTGB 256-001, Rev A, Sea Water Circulating Cooling System Diagram
Coast Guard Drawing 140 WTGB 521-003, Rev A, Firemain, System Diagram
Coast Guard Drawing 140 WTGB 529-002, Rev -, Bilge and Clean Ballast, System Diagram
Coast Guard Drawing 140 WTGB 529-004, Rev -, Bilge and Ballast, Arrangements and Details
Coast Guard Drawing 140 WTGB 562-001, Rev -, Rudder
Coast Guard Drawing 140 WTGB 801-001, Rev B, Outboard Profile
Coast Guard Drawing 140 WTGB 801-004, Rev -, General Arrangement Below Main Deck
Coast Guard Drawing 140 WTGB 801-008, Rev -, Docking Plan
Coast Guard Drawing 140 WTGB 801-009, Rev -, Curves of Form
Coast Guard Drawing 140 WTGB 839-002, Rev -, Lines and Offsets
Coast Guard Drawing 140-WTGB 528-002, Rev -, Sanitary & Deck Drains Diag
Coast Guard Drawing 140-WTGB 528-003, Rev -, Sanitary & Deck Drains A&D
Coast Guard Drawing 140-WTGB 528-004, Rev -, Grey Water Mods & Tank Transition
Coast Guard Drawing 140-WTGB 801-003, Rev -, Booklets of General Plans
Coast Guard Drawing 140-WTGB-320-1, Rev L, Power System One-Line Wiring Diagram
Coast Guard Drawing 140-WTGB-320-1, Rev. M, Power System One-Line Wiring Diagram.
Coast Guard Drawing 140-WTGB-528-003 Rev -, Sanitary Deck Drains, A & D
Coast Guard Drawing 140-WTGB-651-001 Rev B, Galley – Scullery, Arrangement & Details
Coast Guard Drawing 140-WTGB-801-005 Rev -. General Arrangement, Main Deck & Above
Coast Guard Drawing 140-WTGB-801-1, Rev. B, Outboard Profile.
Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly
Coast Guard Drawing Redlined 140-WTGB-331-3, Rev. D, Lighting & Power System MODS for Habitability Main Deck & Above.
NAVSEA Drawing 803-921865, Rev R, Cathodic Protection Hull Zinc Anodes
Coast Guard Drawing 140-WTGB-528-003 Rev -, Sanitary Deck Drains, A & D
Coast Guard Drawing 140-WTGB-801-005 Rev -. General Arrangement, Main Deck & Above
Coast Guard Drawing 140-WTGB-651-001 Rev B, Galley – Scullery, Arrangement & Details
Coast Guard Drawing 140-WTGB-583-002, Rev E, Boat Handling Arr Incid to Vestdavit Install
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual
Coast Guard Technical Publication (TP) 3478, Dec 2020, Manufacturer's Instruction Book-SWBS Group(s) 324
Coast Guard Technical Publication (TP) 4593C, 25-JAN-08, Seal, Shaft - Type F.S.E
Fire Prevention and Response
Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0740, 2020, Welding and Allied Processes vii (Rev-0)
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2020, Shipboard Electrical Cable Test
Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2020, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures
Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2020, Drydocking
Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary Hull Accesses
Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary Machine Systems
Coast Guard Technical Publication (TP) 3483, Feb 2012, SWBS Groups 580-583, Anchor Windlass
OTHER REFERENCES
(ASTM) A53, 2005, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless
American Bureau of Shipping (ABS) 2, Rule Requirements for Survey After Construction, 2020, Part 7, Appendix Section 10, Guide for Bronze and Stainless Steel Propeller Castings
American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities
American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects
American Society for Nondestructive Testing (ASNT) SNT-TC-1A, 2020, Recommended Practice for Personal Qualification and Certification in Nondestructive Testing
American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and Welding End
APM: If work is being done in DD, no cofferdam is needed; delete cofferdam protective measures paragraph 3.1.3 and above NAVSEA ref. Above NAVSEA ref is accessible on-line
ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets
ASTM International (ASTM) D3951, Reapproved 2010, Standard Practice for Commercial Packaging
ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means
ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An)
ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component Adhesives (AN)
ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment viii (Rev-0)
Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust- Petrolatum
Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert
Federal Specification (Fed Spec) QQ-N-281, Oct 1985, Nickel-Copper Alloy Bar, Rod, Plate, Sheet, Strip, Wire, Forgings, and Structural and Special Shaped Sections
Federal Specification (Fed Spec) RR-C-271, Rev E, Dec 2010, Chain and Attachments, Welded and Weldless
International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Valves
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves
Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2018 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service
Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves
MIL PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application
MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)
MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability Is Required
MIL-G-24716, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound
Military Standard MIL-S-19622/17D, Dec 1992, Stuffing Tube, Nylon, and Packing Assemblies, General Specification for
Military Standard MIL-STD-2003/3A (SH), Sep 2009, Electrical Plant Installation Standard Methods for Surface Ships and Submarines
MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application
MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application
MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant
MIL-STD-167-1, Nov 2005, Mechanical Vibrations of Shipboard Equipment (Type I - Environmental and Type II - Internally Excited)
National Electrical Manufacturers Association (NEMA) Stds, Pub. No. AB4, 2017, Guidelines for Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications
NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure
QPL-24667, Qualified Product List (Military) of Products Qualified Under Detail Specification MIL- PRF-24667, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application
Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C-6183B, 2019, Cork and Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets
Society of Automotive Engineers (SAE) AMS-G-6032, August 2012, Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric ix (Rev-0)
The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning
The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting
U.S. Navy Resilient Mount Handbook – A User’s Guide of Installation and Inspection Information,” NAVSEA S9073-A2-HBK-010 of 30 Aug 1988.
Underwriters Laboratories Inc. (UL) 489, May 2016, Molded Case Circuit Breaker x (Rev-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST
($/UNIT)
12 N 5B5000 resilient mount NSN: 5340-00-543-3867 24 ea. $800.00
12 N Conical Auxiliary Snubber Element
NSN: 5340-00-653-3518 16 ea. $500.00
13 N **Wartsila FSE H76463-02 Face
Changeout Kit
NSN: 2010-01-540-3305 PN:
WLP001419-002
1 ea. 18,227.81
14 Y **Propeller shaft NSN: 2010-01-089-8123 PN:
101 WYTM-243-001 PIECE 1
1 ea. 7,874.50
16 N **Stern Tube Bearing Staves
NSN:2010-01-102-3734 1 set 5000.00
17 Y **Propeller NSN: 2010-01-078-8216 1 ea. 42,842.00
19 N ***Fathometer Transducer, Shallow Water, 50-200 kHz
NSN: 5845-01-470-2500 PN:
SS505
1 ea. 343.63
23 Y **Rudder NSN: 2040-01-115-3498 PN:
101WYTM562-001
1 ea. 186,806.00
23 Y **Rudder Stock NSN: 2040-01-115-5203 PN:
10251-562-241-PIECE-1
1 ea. 56,742.00
25 N **Rubber Stave Bearing
NSN: 2010-01-118-1008 PN:
L-1214-1512X10 (Johnson
Rubber Co)
1 ea. 3,753.00
25 N **Pintle Bearing NSN: 2010-01-F17-4974 PN:
F113075055 (Thordon)
1 ea. 4,000.00
25 N Upper Roller Bearing NSN: 3110-01-165-1405 PN:
JHM840449-JHM840410
(Timken)
2 ea. 494.63
41 Y *Transducer Cover Plate
N/A 1 ea. 50.00
44 N SturdiLED, 29W, 2400 lumens, 45 deg. beam angle.
NSN: N/A PN: 010184.007,
STL-MED-45-UNIV-BLK
1 ea. 599.00
46 N Food Waste Disposer, In-Sink-Erator Model SS-75 Stainless Steel Controller
In-Sink-Erator Model SS-75 1 ea. 5,000.00
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xi (Rev-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
Work Item
Title
1 Hull Plating, Side Scan, Ultrasonic Testing
3 U/W Body, Preserve, 100 percent
3 Bubbler Channels, Inspect
15 Propulsion Shaft Bearings, External, Check Clearances
17 Propeller , Clean And Inspect
23 Rudder Assembly, Remove, Inspect And Reinstall xii (Rev-0)
PRINCIPAL CHARACTERISTICS - TUG, ICEBREAKING
140’ WTGB (TUG, ICEBREAKING)
PHYSICAL
Length overall 140' 0"
Length between perpendiculars 130' 0"
Breadth, extreme 37' 7-1/4"
Depth, molded 18' 2-3/8"
Frame spacing 1' 6"
Full load (Winter) draft (at ) 12' 1-1/2"
Full load (winter) displacement 687 Long tons (LT)
Full load (winter) center of gravity
Above base (kg) 13' 1"
Full load trimming moment (forward) 75.6 Ft-LT
Min. operating condition draft (at ) 11' 6-3/8"
Min. operating condition displacement 640 Long tons
Min. operating condition center of gravity
Above base (kg) 13' 4-1/4"
Min. operating condition trimming moment
Forward 76.8 Ft-LT
Height of vessel above DWL Approx. 62' 0"
MACHINERY
Main Propulsion
Engine Type Diesel-electric
Number of units: 2
Total shaft horsepower: 2500
Propeller
Number of propellers 1
Number of blades 4
Diameter of propeller 8' 6"
Pitch Fixed
NOTE
Stability values above are for representative tug. Draft and longitudinal lever values provided above are for tugs in fresh water. Longitudinal lever values are provided to adjust tug's design drag of 1.0 feet by the stern.
1 (Rev-0)
00000_0522_FLT
REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual
Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes
Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response
Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment
NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure
2 (Rev-0)
3. REQUIREMENTS
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements of this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.
3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.
3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in the Fire Protection and Response work item, with the Contractor’s bid.
3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, seven (7) days before the Arrival Conference.
NOTE
NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast
Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.
Contractors can apply to NAVSEA headquarters directly for copies.
3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.
3.2 Contractor-provided fire extinguishers. The Contractor must provide portable fire extinguishers.
3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:
Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.
Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.
3 (Rev-0)
3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.
3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.
Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:
ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.
ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.
3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.
For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).
3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;
for each additional 1000 square feet, perform an additional area measurement. A “measurements” for coating thickness is defined as follows:
SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.
SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5 inch diameter circle defining the spot.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B- Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY- 130.
3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.
3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B- Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.
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NOTE
NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in
NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding
Weldox 900 are considered the same as those for welding HY-130.
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is _________.
3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:
Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.
National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.
Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.
3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility
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Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;
ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.
3.6 Local Policy. The Contractor must refer to site (e.g. Base) Regulations and Instructions for details regarding local policies (e.g. crane services, parking, or facility usage).
3.7 SFLC Standard Specification approved changes. The Contractor must be aware that the following are approved changes to published SFLC 2020 Edition Standard Specifications and supersede published content:
3.7.1 SFLC Standard Specification 8636. Add missing paragraphs between 3.2 and 3.5 of Std Spec 8636 as follows:
“3.3 Access cut boundaries. The Contractor shall ensure that access cuts comply with the requirements and restrictions detailed in the following and in SFLC Std Spec 0740, and referenced codes.
3.3.1 Location of boundaries. Boundaries of access cuts and closure plates shall, in general, be located between principal ship framing, bulkheads, and other structural members and shall be at least three inches from any of these members or from the toes of other welds. A reduction in this three inch minimum may be approved by the KO on a case by case basis provided sufficient clearance is maintained for welding and inspection requirements. The boundaries of access cuts and closure plates should land on existing butts or seams, wherever practicable. The boundaries of prior access cuts should be utilized wherever possible. Boundaries may extend across one or more frames as required for the size of the opening.
3.3.2 Access hole dimensions and arrangements. Holes or access cuts shall be the minimum size necessary and shall be in accordance with the following:
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Rectangular access cuts and closure plates welded into primary hull structure shall be at least 12 inches wide in the lesser dimension.
For circular access cuts, the minimum diameter shall be 4T, where T = thickness of the involved structural member, but not less than three inches.
Circular closure plates for access cuts less than two feet in diameter shall be dished 1/16 to 1/8 inch to allow for shrinkage when welded.
Corners of rectangular access cuts and closure plates shall have a minimum radius of 6 inches except when a boundary lands on an existing hull longitudinal seam or transverse butt weld.
Corners at an existing seam or butt shall intersect at a 90 degree angle.
Cuts that are to cross existing butts or seams shall do so at an angle of 90 degrees plus or minus 15 degrees.
In primary hull structure, existing welds forming the boundary of a cut shall be cut back 3 inches beyond the toe of the access cut, except that the cut back shall not intersect or cross an existing weld, frame, or structural member. In which case, the cut back may be reduced to a minimum of two inches in length.
Existing welds crossed by the cut shall not be cut back.
3.3.3 Primary hull structure. Primary Hull Structure includes the shell, main strength decks, principal longitudinal bulkheads, vertical keel, deep web girders and stiffeners designed to withstand the ship bending stress.
3.3.4 Mechanically fastened joints. Welding closer than six inches to a mechanically fastened joint should be avoided. When access cuts cross or come within six inches of a mechanically fastened joint, the fasteners shall be checked for tightness and if necessary, loose fasteners shall be seal welded or removed, and replaced for a distance of 6 inches beyond the edge of the cut. When a cut crosses a mechanically fastened seam the cut plates shall be repaired using single V welds backed with glass tape (MIL-C-20079) to prevent fusion between the mechanically fastened plates.
3.4 Ship integrity maintenance. The Contractor shall maintain safety and ship integrity by installing temporary guarding and coaming, in addition to weathertight and watertight closures. Remove these temporary fabrications after closing the hull access, and grind surfaces flush in way of removals. For shell plating cuts made at or below the waterline where temporary closures are impractical, the Contractor shall secure each vulnerable compartment and subdivision to minimize potential damage to the extent permitted by the scope and urgency of the work.
3.4.1 Guarding. Install temporary guards in accordance with 29 CFR 1915.73.
3.4.2 Coaming. Ensure that in areas where flammable liquids may be stored, a 4 inch high metal coaming shall be installed on the surface of the deck with tack welds and fully sealed with caulking compound. The coaming shall encircle the access cut in the deck.
3.4.3 Weathertight and contamination closures. Fabricate temporary closures, using fire retardant material, before cutting access openings and install closures whenever access is not in use. Closures shall be:
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Constructed to protect the access from inclement weather and entry of contaminants (shall include a coaming or dam on the deck to redirect rain runoff away from the opening).
Fitted with fasteners that permit rapid installation and removal.
Able to support a minimum of 150 pounds per square foot for horizontal deck closures.
Where the access opening is in way of a removed hatch, scuttle or door, the closure shall be configured to allow normal passage of ship’s personnel and equipment.
3.4.4 Watertight closures. Ensure that access openings created four feet or less above the maximum anticipated waterline shall include temporary watertight closures when the vessel is waterborne.
NOTE
NAVSEA S0600-AA-PRO-160/CH16 provides requirements for design, fabrication, and installation of temporary watertight closures.”
3.7.2 SFLC Standard Specification 0000. Replace paragraph 3.3.4 Vessel access, as follows:
"3.3.4 Vessel access. During work at the Contractor’s facility, provide access and/or egress to and from the vessel in accordance with 29 CFR 1915.74, Subpart E. Provide a minimum of two gangways that have the following:
Adequate walking surface width and strength and be safely secured.
A railing, with a mid-rail, on each side of the gangway, and a turn table if necessary.
Substantial steps properly secured and equipped with at least one handrail, when the upper end of the gangway rests on or is flush with the top of the bulwark of the dock.
Nets or other suitable protection on both sides, when there is a danger of personnel falling between the ship and the dock. Nets and other suitable protection must extend beyond the projected area of the access and egress points so as to catch a personnel that may be falling outward: i.e., the nets must be wider than the gangway.
Proper trimming at all times.
Adequate illumination for their full length.
Separated by one-fourth the length of the vessel, at a minimum, as to mitigate the possibility that an incident could block both means of escape."
3.7.3 SFLC Standard Specification 8635. Replace and add paragraphs as follows, "3.3.10.4.1 Contractor-furnished supporting equipment. Provide all hoses and fittings needed to supply water to the system. Provide pressure gauges at the connection(s) to the ship and the furthest firehose station to allow personnel to clearly read the gage-face to demonstrate or record the required water pressure is available at all energized portions of the system."
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"3.2.3 Shipboard access/egress and routing of temporary services. Maintain a primary and secondary means of access/egress for each vessel, where practicable.
Pre-plan for the installation of temporary services to minimize the total number of service leads penetrating the hull by maximizing the use of backbones and/or manifolds for industrial services. Pre-planning for the installation of temporary services shall include removal (first in, last out, when no longer required). Pay special attention to transitional spaces (cross passages, top and bottom of stairwells) where services could potentially fall and restrict emergency personnel egress and/or casualty responder access."
"3.2.3.2 Materials used for suspending temporary services. Temporary services shall be suspended at regular intervals, to prevent impeding personnel access/egress and emergency response, using a high temperature line that meets the noncombustibility test requirements contained in reference (e). When using steel wire rope, or other potentially abrasive material, an anti-chafing material shall be used to prevent damage of the temporary service line. When available, temporary service lines may be run through the ship’s structural elements (i.e., cable ways, light stanchions, etc.). When the routing of temporary services overhead is not practicable, temporary services, rigging of hoses, welding leads, and temporary lights shall be clear of the decks on temporary “trees” or brackets and be arranged to minimize tripping and other hazards."
"3.2.3.5 Quick Disconnect Fittings. QDFs shall be located within 10 feet of designated vertical and horizontal fire zone boundaries. When practicable, QDFs shall be installed within 10 feet of hull penetrations used for personnel access, to facilitate the deployment of smoke control curtains. QDFs must be capable of being disconnected safely on pressurized or energized systems unless approved for use as described in paragraph 3.2.3.7. Pressurized and disconnected QDFs must prevent wetting of energized equipment. For hull openings used for services only, QDFs are not required, provided the opening is fitted with an air and smoke control “sock” that remains in place around the services. Air and smoke control curtains are not intended to provide an air tight seal of the hull opening. Rather, the curtains or socks, are to ensure that emergency responders can control the flow of air and smoke through the opening to allow for de-smoking of compartments, and minimize “chimney” effects. Curtains shall be made of fire resistant fabric meeting the requirements of NFPA 701."
"3.2.3.7 Service lines crossing fire zone boundaries. When service lines transit a fire zone boundary which cannot be safely disconnected locally (e.g., high voltage cables), the COR shall approve, in advance, the method to safely secure and remove the service."
3.7.4 SFLC Standard Specification 6310.
3.7.4.1 On page 2, replace REFERENCE “MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application” with “MIL-PRF-24667D, FEB 2021, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application”
3.7.4.2 On page 9, replace the NOTE under paragraph 3.1.8.5 as follows:
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De-ionized water may be used in cases where available fresh water has excessive chloride/chlorine content. Submit a CFR prior to using de -ionized water.
4. NOTES
4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.
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QA-1 - QUALITY ASSURANCE INSPECTION FORM
(PRESERVATION CHECKLIST)
VESSEL NAME HULL # WORK ITEM
WORK ITEM TITLE
LO CATION OF WORK (INCL. FRAME #’S) AREA (SQ FT)
CHECKPOINT 1 – COATING SYSTEM COMPLIANCE
Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.
CHECKPOINT 2 - PAINT STO RAGE
Ensure all coatings are kept at a temperature of 65 to 85°F at all t imes, unless otherwise specified by the coating mfg.
CHECKPOINT 3 - AMBIENT CO NDITIO NS
Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).
Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).
Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.
CHECKPOINT 4 - PRE-SURFACE PREPARATIO N
Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP -1.
Verify equipment setup, blast media, and surface preparation methods match designated test coupon.
CHECKPOINT 5 - SURFACE PREPARATIO N
Verify environmental conditions (see CHECKPOINT 3).
Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP -11, SP-10, SP WJ-2…).
Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.
Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).
CHECKPOINT 6 - PRIMER CO AT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Verify proper mixing and stand-in (induction) times.
Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.
Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).
Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.
Brush out all runs, sags, drips, and puddles.
Perform visual inspection for holidays and other defects.
CHECKPOINT 7 – STRIPE CO AT APPLICATION
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).
CHECKPOINT 8 – TO P COAT APPLICATIO N
Verify environmental conditions (see CHECKPOINT 3).
Ensure overcoating window is as per manufacturer’s instructions.
Verify proper mixing and stand-in (induction) times, as applicable.
Verify wet film thickness at random, to prevent under or over application.
Brush out all runs, sags, drips, and puddles.
CHECKPOINT 9 – FINAL INSPECTIO N
Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.
Ensure that system cure is in accordance with manufacturer's recommendation for intended service.
Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.
For immersion coatings (including tank U/W body), record date and time of the following events:
Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____
CHECKPOINT 10 – RECORD KEEPING
Complete, sign, and submit all provided QA Inspection Forms.
NAME O F Q P-1/NACE INSPECTO R SIGNATURE CERT. # DATE / TIME
NAME O F CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME
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QA-2 - QUALITY ASSURANCE INSPECTION FORM
(ENVIRONMENTAL READINGS)
VESSEL NAME HULL #
WORK ITEM
Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.
DATE
TIME
ACTIVITY (SURFACE
PREPARATIO N, PRIMER CO AT,
BARRIER CO AT, TO P COAT,
ETC…)
LO CATION (FRAME &
DECK, RELATIO N TO
EQ UIPMENT, ETC.)
TEMPERATURE % REL.
HUMID-
ITY
DEW
PT.
SURFACE AMBIENT ΔT
| DP -
SURFACE |
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QA-3a - QUALITY ASSURANCE INSPECTION FORM
(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)
VESSEL NAME HULL # WORK ITEM
LO CATION OF WORK (FRAME REFERENCES) AREA (SQ FT)
SURFACE PREPARATIO N METHO D PRO FILE ACHIEVED (MILS)
MIN MAX MEAN
SSPC-SP-10/NACE No. 2
SSPC-SP WJ-2/NACE WJ-2
SSPC-SP-3
SSPC-SP-11
SSPC-SP-11 (inaccessible area)
Brush-blasting (non-metallic substrate)
ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:
PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS
PERMANENT QA RECORD.
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