Attachment 2 -SPEC HATCHET.pdf

USCGC HATCHET (WLIC 75309)

USCG 68B BARGE (68019)

SPECIFICATION FOR DRYDOCK REPAIRS

FY2027

Developed By: Charles V Red

(Revision - 0, 24 July 2026)

USCGC HATCHET (WLIC-75D) DRYDOCK AVAILABILITY FY2027

ii (Draft-1)

TABLE OF CONTENTS

Revisions Record .......................................................................................................................................... iv Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property .............................................................................. xiii Consolidated List of Critical Inspection Items ........................................................................................... xiv Principal Characteristics - Tender .............................................................................................................. xvi Principal Characteristics - Barge .............................................................................................................. xvii General Requirements WORK ITEM 1: Fire Prevention Requirements «TYPE» WORK ITEM 2: Hull Plating, U/W Body, Inspect - Tender WORK ITEM 3: Hull Plating, U/W Body, Ultrasonic Testing - Tender WORK ITEM 4: U/W Body, Preserve, 100 percent - Tender WORK ITEM 5: U/W Body, Preserve, Partial, Condition A WORK ITEM 6: Hull Plating Freeboard, Preserve, 100 Percent - Tender WORK ITEM 7: Hull and Structural Plating, General, 10.2 lbs. Steel, Renew - Tender WORK ITEM 8: Hull and Structural Plating, General, 12.75 lbs. Steel Plate, Renew - Tender WORK ITEM 9: Hull and Structural Plating, General, 15.3 lbs. Steel Plate, Renew - Tender WORK ITEM 10: Hull And Structural Plating, General, 20.4 lbs. Steel Plate, Renew - Tender WORK ITEM 11: Hull and Structural Plating, General, 7.5 lbs., 3/16 in. Steel Plate, Renew - Tender ... 44 WORK ITEM 12: Hull and Structural Plating, General, 7.65 lbs. Steel Plate, Renew - Tender WORK ITEM 13: Propulsion Shaft Rope Guards, Inspect WORK ITEM 14: Voids, Non-Accessible, Leak Test - Tender WORK ITEM 15: Voids, Non-Accessible, Internal Surfaces, Preserve WORK ITEM 16: Tanks, MP Fuel Service, Clean and Inspect - Tender WORK ITEM 17: Tanks, Potable Water, Clean and Inspect - Tender WORK ITEM 18: Tanks, Lube Oil, Clean and Inspect - Tender WORK ITEM 19: Voids, Accessible, Clean and Inspect WORK ITEM 20: Propulsion Shafting; Remove, Inspect, and Reinstall WORK ITEM 21: Propulsion Shafting, Straighten WORK ITEM 22: Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renew WORK ITEM 23: Propulsion Shaft Bearings, External, Check Clearances WORK ITEM 24: Propulsion Shaft Bearings, External, Renew WORK ITEM 25: Stern Tube Interior Surfaces, Preserve, 100 Percent WORK ITEM 26: Propeller s, Remove, Inspect, and Reinstall WORK ITEM 27: Keel Coolers, Clean, Inspect and Hydro WORK ITEM 28: Main Diesel Engine (MDE) Exhaust Piping, Commercial Clean WORK ITEM 29: Ship Service Diesel Generator (SSDG) Exhaust Piping, Commercial Clean WORK ITEM 30: Boiler Exhaust Stack Uptakes, Commercial Clean WORK ITEM 31: Fathometer Transducer, Renew – Tender WORK ITEM 32: Rudder Assembly, Remove, Inspect And Reinstall WORK ITEM 33: Rudders, Preserve, 100 Percent WORK ITEM 34: Hull Fittings (Mooring and Towing), Inspect and Test - Tender WORK ITEM 35: Sewage Holding Tanks, Clean and Inspect - Tender WORK ITEM 36: Grey Water Piping, Clean and Flush WORK ITEM 37: Sewage Piping, Clean and Flush WORK ITEM 38: Tanks, MP Fuel Service, Preserve, Partial - Tender WORK ITEM 39: Tanks, Potable Water Preserve, 100 Percent - Tender WORK ITEM 40: Decks - Exterior, Preserve, Non-Skid Broadcast Grit System WORK ITEM 41: Cathodic Protection, Zinc Anodes, Renew, - Tender iii (Draft-1)

WORK ITEM 42: Drydock - Tender WORK ITEM 43: Temporary Services, Provide - Tender WORK ITEM 44: Sea Trial Performance, Support, Provide WORK ITEM 45: Hull Plating, U/W Body, Ultrasonic Testing - Barge WORK ITEM 46: U/W Body, Preserve, 100 percent - Barge WORK ITEM 47: U/W Body, Preserve, Partial, Condition A - Barge WORK ITEM 48: Hull Plating Freeboard, Preserve, 100 Percent - Barge WORK ITEM 49: Hull and Structural Plating, General, 10.2 lbs. Steel, Renew - Barge WORK ITEM 50: Hull and Structural Plating, General, 12.75 lbs. Steel Plate, Renew - Barge WORK ITEM 51: Hull and Structural Plating, General, 15.3 lbs. Steel Plate, Renew - Barge WORK ITEM 52: Hull And Structural Plating, General, 20.4 lbs. Steel Plate, Renew - Barge WORK ITEM 53: Hull and Structural Plating, General, 7.5 lbs., 3/16 in. Steel Plate, Renew - Barge WORK ITEM 54: Hull and Structural Plating, General, 7.65 lbs. Steel Plate, Renew - Barge WORK ITEM 55: Appendages, U/W, Leak Test - Barge WORK ITEM 56: Voids, Accessible, Clean and Inspect - Barge WORK ITEM 57: Barge, Diesel Engine Exhaust Piping, Commercial Clean WORK ITEM 58: Accessible Voids, Preserve, Partial - Barge WORK ITEM 59: Sea Strainers, Duplex, All Sizes, Overhaul - Barge WORK ITEM 60: Spuds, Overhaul - Barge WORK ITEM 61: Spud Wells, Inspect - Barge WORK ITEM 62: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 63: Drydock - Barge WORK ITEM 64: Bilges, Inspect WORK ITEM 65: Bilges, Machinery Space, Clean and Inspect WORK ITEM 66: Bilges, Preserve WORK ITEM 67: Sink or Toilet, Renew WORK ITEM 68: Watertight Doors and Scuttles, External, Renew WORK ITEM 69: Sewage Valves, Renew WORK ITEM 70: BOSN Hold Ladder, Replace WORK ITEM 71: Lazarette Bilge, Preserve WORK ITEM 72: Wheelhouse Top, Preserve and Repair WORK ITEM 73: Pilothouse Window, Renew WORK ITEM 74: Mechanical Chain Stoppers, Inspect and Service WORK ITEM 75: Small Boat Cradle, Preserve WORK ITEM 76: External Deck Drain Piping, Repair WORK ITEM 77: Traction Winches, Inspect and Service - Tender WORK ITEM 78: Tanks (Sewage Holding), Preserve, 100 percent - Tender WORK ITEM 79: Fathometer Transducer, General Maintenance - Barge WORK ITEM 80: Compressed Air System Valves, Overhaul or Renew WORK ITEM 81: Lead Dust, Clean WORK ITEM 82: Lead-Based Paint and Asbestos-Containing Material, Perform Partial Abatement WORK ITEM 83: Lead-Based Paint and Asbestos-Containing Material, Perform Spot Abatement WORK ITEM 84: System Piping, Renew WORK ITEM 85: Barge Engine Fuel Tank Remote Valve, Renew WORK ITEM 86: Miscellaneous Space Deck Drains, Renew WORK ITEM 87: Tenting, Provide WORK ITEM 88: Independent NACE Inspector (Level 3), Provide iv (Draft-1)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

v (Draft-1)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

75 WAGL 2200-010, -Rev D, Main Rudder Stock And Fittings For Jastram S2-16-2-35 Steering System

75 WAGL 2200-011, Rev D, Flanking Rudder Stock And Fittings For Jastram S2-16-2-35 Steering System

75-WLIC-528-1, Rev -, Diag - Plumbing & Dk Drains

75-WLIC-528-2, Rev A, Arrg't - Plumbing & Dk Drains

APM: Ensure all references are latest version in CG-LIMS. If editing a WI's References, change the same ref. in the Spec's Consolidated List of References and contact the SES section chief to change the source WI. Ensure any MS Word “Comments” and Tracked Changes are removed before uploading the Spec package or delivering to CPD.

Coast Guard 68B CGB 2602-001, Rev -, Spud Well & Stern Log

Coast Guard Bill of Materials 627 WMEC 327, Rev G, Watertight Doors, Hatches & Scuttles

Coast Guard Drawing 225-WLB 601-001, Rev AC, General Arrangements Inboard and Outboard Profiles

Coast Guard Drawing 45 RB-M 180-256, Rev A , Foundations Cooling System

Coast Guard Drawing 45 RB-M 256-002, Rev A, Cooling System Propulsion

Coast Guard Drawing 45 RB-M 631-001, Rev F, Painting Schedule

Coast Guard Drawing 49A BUSL 529-001, Rev D, Bilge System

Coast Guard Drawing 55B ANB 4801-3, Rev C, Bilge System

Coast Guard Drawing 627 WMEC 167-001, Rev L, Schedule of Steel Doors, Hatches, Scuttles & Manholes

Coast Guard Drawing 68 CGB 0700-003, Rev-, 68FT Steel Barge Docking Block Arrangement (“A” and “B” Class)

Coast Guard Drawing 68 CGB 0700-003, Rev. -, 68FT Steel Barge Docking Block Arrangement (“A” and “B” Class)

Coast Guard Drawing 68B CGB 0103-8, Rev -, General Arrangement Plan and Outboard Profile

Coast Guard Drawing 68B CGB 2901-004, Rev -, Curves of Form

Coast Guard Drawing 68B CGB 2901-004, Rev-, Curves of Form

Coast Guard Drawing 68B CGB 5501-001, Rev B, Fuel Oil and Exhaust Piping – Plan & Details

Coast Guard Drawing 68B CGB 5501-1, Rev B, Fuel Oil & Exhaust Piping – Plan & Details

Coast Guard Drawing 68B CGB-103-5, Rev A, Hold Arrangement Plan

Coast Guard Drawing 68B CGB-1103-1, Rev C, Lines, Plating, Deck, and Bottom Framing Plans vi (Draft-1)

Coast Guard Drawing 68B-CGB 1103-1, Rev C, Lines, Plating & Deck & Bottom Framing Plans

Coast Guard Drawing 68B-CGB-1604-1, Rev A, Ladders

Coast Guard Drawing 68-CGB 1101-1, Rev -, Structural Sections & Details

Coast Guard Drawing 68-CGB 1112-2, Rev -, Transducer Wet Wall & Blister Installation

Coast Guard Drawing 75 WAGL 0103-008, Rev A, Booklet of General Plans

Coast Guard Drawing 75 WAGL 0103-4, Rev A, Booklet of General Plans

Coast Guard Drawing 75 WAGL 0700-004, Rev A, 75 WLIC Docking Plan

Coast Guard Drawing 75 WAGL 0700-004, Rev A, Docking Plan

Coast Guard Drawing 75 WAGL 1103-1, Rev C, Boat Davit & Cradle for 16 FT AB-SKF – Arrangement & Details

Coast Guard Drawing 75 WAGL 1906-002, Rev -, Grip Cooler - Cathodic Protection

Coast Guard Drawing 75 WAGL 2901-004, Rev -, Curves of Form

Coast Guard Drawing 75 WAGL 4103-xxx, Exhaust Piping Mods to Suit

Coast Guard Drawing 75 WLIC 111-002, Rev -, Grid Cooler Recess (AXE)

Coast Guard Drawing 75 WLIC 123-2, Rev-, Sewage Tank

Coast Guard Drawing 75 WLIC 536-001, Rev -, Diagram Jacket Water System (AXE)

Coast Guard Drawing 75 WLIC 536-002, Rev A, Main Engine & Generator Jacket Water System Arrangement & Details (AXE)

Coast Guard Drawing 75 WLIC 593-2, Rev B, Arrangement Vacuum Flush System

Coast Guard Drawing 75B WAGL 4301-005, Rev D, Shafting Installation to Suit IF 1312 MDE (VISE &

MALLET)

Coast Guard Drawing 75B WAGL 4301-006, Rev C, Shafting Installation to Suit IF 1312 MDE

(SLEDGE)

Coast Guard Drawing 75B-WAGL 6405-01, Rev D, Navigation Light Arr Block & Elec Wire Diag

Coast Guard Drawing 75D 2200-016, Rev D, Rudder Post Installation For Jastrum S2-16-2-35 Steering System

Coast Guard Drawing 75D Drawing 1101-1, Rev C, Shell Expansion (75306-75307)

Coast Guard Drawing 75D WAGL 0500-003, Rev -, Lines and Offsets

Coast Guard Drawing 75D WAGL 0700-004, Rev -, 75FT “D” Class Towboat Docking Block Arrangement

Coast Guard Drawing 75D WAGL 103-7, Rev C-, Outboard Profile and Inboard Profile (75306-75307)

Coast Guard Drawing 75D WAGL 103-7, Rev D, Outboard Profile and Inboard Profile (75306-75307)

Coast Guard Drawing 75D WAGL 1101-001, Rev C, Shell Expansion (75306)

Coast Guard Drawing 75D WAGL 1101-001, Rev C, Shell Expansion (75306-75307)

Coast Guard Drawing 75D WAGL 1101-003, Rev -, Shell Expansion (75309-75310)

Coast Guard Drawing 75D WAGL 1101-006, Rev B, New Grid Cooler Pocket P/S to Suit 80MDDCD

SSDG (CLAMP & HATCHET)

Coast Guard Drawing 75D WAGL 1103-002, Rev -, Hull Framing Plan

Coast Guard Drawing 75D WAGL 1103-003, Rev A, Frames 4, 12, 16, 21, 31, & 36

Coast Guard Drawing 75D WAGL 1105-007, Rev -, Miscellaneous Bulkheads and Frames

Coast Guard Drawing 75D WAGL 4000-001, Rev B, Machy Arrg (75306-75307)

Coast Guard Drawing 75D WAGL 4103-005, Rev B, Exhaust Piping Plan (75306-75307)

Coast Guard Drawing 75D WAGL 4103-006, Rev A, Exhaust Piping Sects (75306-75307) vii (Draft-1)

Coast Guard Drawing 75D WAGL 4103-021, Rev C, Jacket Water Mods to Suit 80MDDCD SSDG

(CLAMP & HATCHET)

Coast Guard Drawing 75D WAGL 4103-024, Rev A, Jacket Water Mods to Suit IF1312 MDE (CLAMP

& HATCHET)

Coast Guard Drawing 75D WAGL 4301-003, Rev E, Shafting Installation to Suit IF 1312 MDE

Coast Guard Drawing 75D WAGL 700-004, Rev -, 75FT “D” Class Towboat Docking Block Arrangement

Coast Guard Drawing 75D WAGL-1103-02, Rev -, Hull Framing Plan (75306-75307

Coast Guard Drawing 75D-WAGL 4301-3, Rev -, Shafting Installation to Suit If 1312 MDE

Coast Guard Drawing 75D-WAGL 4301-3, Rev C, Shafting Installation to Suit If 1312 MDE

Coast Guard Drawing 75D-WAGL 4301-3, Rev E, Shafting Installation to Suit If 1312 MDE

Coast Guard Drawing 75D-WAGL 103-19, Rev A, Booklet of Gen Plans (75309)

Coast Guard Drawing 75D-WAGL 1105-15, Rev -, Ext Bhds on Wlhse Dk & Wlhse Top Fram Pln (75309-75310)

Coast Guard Drawing 75D-WAGL 1112-11, Rev -, Fdns On Top Of Pilothse (75309-75310)

Coast Guard Drawing 75D-WAGL 4301-3, Rev E, Shafting Installation to Suit If 1312 MDE

Coast Guard Drawing 75D-WAGL 4804-4, Rev -, Fresh Wtr Flow Diag (75309-75310)

Coast Guard Drawing 75D-WAGL 4804-5, Rev -, Fresh Wtr & Waste Piping Plan (75309-75310)

Coast Guard Drawing 75D-WAGL 4804-6, Rev -, Fresh Wtr & Waste Piping Sects (75309-75310)

Coast Guard Drawing 75D-WAGL-1203-2 Rev -, Windows Schedule & Details

Coast Guard Drawing 75D-WAGL-1203-52 Rev A, Type K-322-E & K-322-F Windows

Coast Guard Drawing 75D-WAGL-2200-014, Rev B, Steering System Arrangement For Jastram S2-16- 2-35

Coast Guard Drawing 75D-WAGL-2200-015, Rev C, Flanking Steering System Arrangement For Jastrum S2-16-2-35

Coast Guard Drawing 75D-WAGL-3902-6 Rev A, Joiner Details Wheelhouse

Coast Guard Drawing 75-WAGL 4301-5, Rev N, Shafting Machining Details to Suit If 1312 MDE

Coast Guard Drawing 75-WAGL 4400-3, Rev L, Propeller to Suit IF1312 MDE

Coast Guard Drawing 75-WAGL 1702-01, Rev B, Masts & Rigging

Coast Guard Drawing 75-WAGL 1702-02, Rev B, New Fdns & Main Mast Radar Arrs & Dets (A,B, & D)

Coast Guard Drawing 75-WAGL 4301-5, Rev N, Shafting Machining Details to Suit If 1312 MDE

Coast Guard Drawing 75-WAGL 4400-3, Rev L, Propeller to Suit IF1312 MDE

Coast Guard Drawing 75-WLIC 528-2, Rev A, ARRG'T - PLUMBING & DK DRAINS

Coast Guard Drawing 75-WLIC 593-1, Rev A, Diagram Vacuum Flush System

Coast Guard Drawing 75-WLIC 593-2, Rev B, Arrg’t Vacuum Flush System

Coast Guard Drawing 75-WLIC 593-3, Rev A, Diagram Sewage Treatment & Dischg System

Coast Guard Drawing 75-WLIC 593-4, Rev B, Arrg't Sewage Treatment & Disch System

Coast Guard Drawing 75-WLIC-528-002, Rev A, Plumbing and Deck Drains Arrangement

Coast Guard Drawing FL 2605-33, Rev B, Mechanical Chain Stopper, 1-1/4" Buoy Chain

Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly

Coast Guard Fleet Drawing FL 2602-10, Rev R, Spud Arrangements and Details

Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem viii (Draft-1)

Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters

Coast Guard Yard Drawing {xxxxxx}, Rev {x}, Title

NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight & Airtight Quick Acting or Individually Dogged Personnel Doors

COAST GUARD PUBLICATIONS

«REF_A»

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 1797, SWBS 589, Section A, Nov 2009, Winch, 20-Ton

Coast Guard Technical Publication (TP) 3494, 09-DEC-03, Shaft Seal - Type Fse

Coast Guard Technical Publication (TP) 3494, 2013, Shaft Seal - Type FSE

Coast Guard Technical Publication (TP) 4506, Wartsila TM-EL-68839, Issue A, Mar 2005, Rudderstock Seal Type EL

Coast Guard Technical Publication (TP) 5491, SWBS 256, Apr 2013, Keel Grid Cooler (Duramax)

Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Requirements for Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures ix (Draft-1)

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2020, Drydocking

Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2022, Drydocking

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2014, Temporary Hull Accesses

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary Hull Accesses

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary Hull Accesses

Welding and Allied Processes

OTHER REFERENCES

«OTHER_REF»

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities

American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2019, Disinfection of Water-Storage Facilities

American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System Components - Health Effects

American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System Components - Health Effects

American Society for Testing and Materials (ASTM) International F1508, 2010, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2004, Valves-Flanged, Threaded, and Welding End

American Society of Mechanical Engineers (ASME) B16.34, 2013, Valves-Flanged, Threaded, and Welding End

ANSI/AWWA reference if work does not deal with potable water piping.

ASTM F683, if piping insulation renewal is not applicable.

ASTM F992, if valve label is not applicable.

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3359, 2009, Standard Test Methods for Measuring Adhesion by Tape Test

ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means

ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component Adhesives (An)

ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component Adhesives (AN) x (Draft-1)

ASTM International (ASTM) F683, 2014, Standard Practice for Selection and Application of Thermal Insulation for Piping and Machinery

ASTM International (ASTM) F992, 2006, Standard Specification for Valve Label Plates

ASTM International (ASTM) F992, 2011, Standard Specification for Valve Label Plates

ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates

Code of Federal Regulations (CFR) Title 29, Part 1910, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 40, Protection of the Environment

Commercial Item Description (CID) A-A-52624, Nov 2008, Antifreeze, Multi Engine Type, Ethylene Glycol (For Caterpillar equipment applications, use CAT Extended Life Pre-Mix coolant.)

Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust- Petrolatum

Commercial Item Description (CID) A-A-59316, 2016, Abrasive Materials; for Blasting

Developer: Delete the following references:

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Packing; Rubber-Sheet, Cloth-Insert

Federal Specification (Fed Spec) QQ-B-654, Feb 1991, Brazing Alloys, Silver

International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller - Manufacturing Tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50 m, Inclusive

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2003 Edition, Pressure Testing Of Steel Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2002 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2011 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 1999 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2008 Edition, Bronze Gate, Globe, Angle and Check Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2018, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation

MIL PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

MIL-A-18001, May 2005, Anodes, Sacrificial Zinc Alloy (Commercially Accepted - ASTM B418)

MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning xi (Draft-1)

MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-F-1183, May 1987, Fittings, Pipe, Cast Bronze, Silver-Brazing, General Specifications for

MIL-G-24716, Apr 1993, Gaskets, Metallic-Flexible Graphite, Spiral Wound

Military Specification MIL-A-22262B, March 1996, Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-PRF-16173, 2006, Corrosive Preventive Compound, Solvent Cutback, Cold Application

MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application

MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application

MIL-PRF-24647, Jan 2018, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-PRF-24647, Jun 2006, Paint System, Anticorrosive and Antifouling, Ship Hull

MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

MIL-STD-2191, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main Propulsion Shafting

MIL-T-16420, Sep 1988, Tube, Copper-Nickel Alloy, Seamless and Welded (Copper Alloy Numbers 715 and 706)

MIL-T-24107, Oct 1987, Tube, Copper (Seamless) (Copper Alloy Numbers C10100, C10200, C10300, C10800, C12000, C12200, And C14200)

Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA- PRO-160, Nov 2011, Chapter 16, Cofferdams

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2020 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2015, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power-Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), Power Tool Cleaning to Bare Metal xii (Draft-1)

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), 2004, Power Tool Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.3 (SSPC-SP 3), Power Tool Cleaning)

The Society for Protective Coatings (SSPC) Surface Preparation Standard No. 11 (SSPC-SP 11), 2013, Power-Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC), Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements

The Society for Protective Coatings (SSPC)/NACE International (NACE) 2007, Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 10/NACE No.2, Near-White Blast Cleaning

The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal xiii (Draft-1)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

20 Y **Propeller shaft NSN: 2010-01-557-1512 2 ea. 19,184.17 22 N Wartsila FSE H74537-

02 Major Overhaul Kit

(WLP001365-001)

NSN: 01-560-3274 2 ea. 7,680.00

26 Y Propeller right hand NSN: 2010-01-534-9089 1 ea. 10,129.00 26 Y Propeller left hand NSN: 2010-01-534-9095 1 ea. 10,129.00 27 Y MDE Keel Cooler NSN: 2040-01-F11-2291 PN:

SC-418DP-114

2 $10,621.50

31 N ***Fathometer Transducer, Shallow Water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 1 ea. 343.63

32 Y **Rudder - Steering NSN: 2040-01-530-9095 2 ea. 42,634.59 32 Y **Rudder - Flanking NSN: 2040-01-531-4393 2 ea. 51707.25 32 N **Upper Rudder bearing (SKF PN

23222CC/W33)

NSN: 3110-01-F11-2241 4 ea. 709.75

32 N Rudder EL Seal, Major Overhaul Kit (WLP-

001427001)

NSN: 5330-01-646-5935 4 ea. 3,795.62

42 Y *Transducer Cover Plate

N/A 1 ea. 50.00

60 Y Spud Leg 45ft NSN: 016124510 3 773.82 63 Y *Transducer Cover

Plate N/A 4 ea. 50.00

78 N ***Fathometer Transducer, Shallow Water, 50-200 kHz

(Airmar Technology

SS505)

NSN: 5845-01-470-2500 2 ea. 343.63

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiv (Draft-1)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

3 Hull Plating, U/W Body, Ultrasonic Testing - Tender

4 U/W Body, Preserve, 100 percent - Tender

14 Voids, Non-Accessible, Leak Test - Tender

16 Tanks, MP Fuel Service, Clean and Inspect - Tender

20 Propulsion Shafting; Remove, Inspect, and Reinstall

22 Propulsion Shaft Seals, Mechanical Clean and Inspect

23 Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renew

24 Propulsion Shaft Bearings, External, Check Clearances

25 Propulsion Shaft Bearings, External, Renew

33 Rudder Assembly, Remove, Inspect And Reinstall

43 Drydock - Tender

46 Hull Plating, U/W Body, Ultrasonic Testing - Barge

53 Appendages, U/W, Leak Test - Barge

56 Accessible Voids, Preserve, Partial - Barge

57 Sea Strainers, Duplex, All Sizes, Overhaul - Barge

62 Drydock - Barge

65 Bilges, Preserve

68 Sewage Valves, Renew

70 Lazarette Bilge, Preserve

72 Pilothouse Window, Renew

73 Mechanical Chain Stoppers, Inspect and Service xv (Draft-1)

76 Traction Winches, Inspect and Service - Tender

84 System Piping, Renew xvi (Draft-1)

PRINCIPAL CHARACTERISTICS - TENDER

75' WLIC (D-CLASS), TENDER

PHYSICAL

Length overall 75' 0" Depth 7' 7-3/4" Maximum beam 22' 0" Height of highest projection 32' 0" Full load draft 4' 4 11/16" LCF Draft Full load displacement 148.49 Long Tons Fresh Water Shore tie voltage requirements 440 VAC / 3 Phase Frame spacing 1' 6"

HULL

Hull material Steel

MACHINERY

Number of propellers 2 Number of blades 4 Diameter of propeller 48" Pitch 40" fixed

RPM 400

Shaft Diameter 4.5”

TANK CAPACITIES

Fuel tanks Fresh water tanks Lube oil xvii (Draft-1)

PRINCIPAL CHARACTERISTICS - BARGE

68' CGB (B-CLASS: 68016 -68020), BARGE

PHYSICAL

Length overall 68' 6-1/2" Depth 7' 0" Maximum beam 28' 0" Full load draft 3' 0" Full load displacement 117 Long Tons Shore tie voltage requirements 440 VAC / 3 Phase Frame spacing 1' 0"

1 (Draft-1)

00000_0226_FLT

REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

2 (Draft-1)

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan, as requested in the Fire Protection and Response work item, seven (7) days before the Arrival Conference.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3 (Draft-1)

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous

4 (Draft-1)

Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.

3.7.1 SFLC Standard Specification 5550: Replace paragraph 3.11.3 to state, “Material supporting imminent work shall be brought on the cutter and stored where the work is being performed. Material that appreciably contributes to fire load shall be removed at the end of each work shift when personnel are not present. Trash, debris, and packaging materials shall be promptly removed from the vessel at the end of each work shift and not allowed to accumulate.” Advance the paragraph numbering of the Fire Prevention and Safety Inspection form to 3.11.4.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Draft-1)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK

ITEM #

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME

NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME

6 (Draft-1)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER

COAT, BARRIER COAT, TOP

COAT, ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFAC

E

AMBIEN

T

ΔT

| DP -

SURFACE |

7 (Draft-1)

QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

R…