ATTACHMENT 2 Spec ELM (WLB 225A) DS FQ4 KAH 26R0.pdf

PDF 3 MB Posted Jul 15, 2026

Attached to: USCGC ELM (WLB 204) FY26 Dockside Availability
Solicitation number: 70Z08526QIBCT0055
Issued by: Department of Homeland Security US Coast Guard

About this file

Written by GovTribe AI · Jul 15, 2026

This is a specification document for dockside repairs and maintenance of the USCGC ELM (WLB-225A), a 225-foot Coast Guard cutter. The specification outlines 40 distinct work items required during the FY2026 dockside availability, developed by Keith A. Hoefer and effective February 13, 2026.

The work items encompass comprehensive vessel maintenance and repair across multiple systems and components. Fire prevention requirements form the foundation, requiring contractors to develop written fire plans, appoint a Fire Prevention Responsible Party, and implement fire prevention protocols per SFLC Std Spec 5550. Mechanical and hydraulic systems work includes inspection and service of the hydraulically-operated cargo hatch, hydraulic chain stoppers, crossdeck winches, hydraulic inhaul winch, mechanical chain stoppers, warping capstan, single point davit, and Appleton EB600-60-40 buoy crane. Engine and propulsion system work involves commercial cleaning of main diesel engine exhaust piping, ship service diesel generator exhaust piping, and multiple ventilation duct systems (engine room, galley, laundry, and other spaces). Additional work includes compressed air receiver and system valve cleaning, inspection, hydrostatic and lift testing; grey water and sewage tank cleaning and preservation; hull and superstructure preservation using non-skid broadcast grit systems; watertight door and scuttle renewal; circuit breaker inspection and testing; deck covering and ventilation renewal; pilot house window repair and resealing; air escape piping renewal; cargo hatch drain piping renewal; directional control valve upgrades; steering gear heat exchanger modification; vent fan overhauls; bridge window renewal; pilot house safety rail renewal; and temporary tenting provision. The specification mandates compliance with SFLC Standard Specifications (particularly SFLC Std Spec 0000 for general requirements, 0740 for welding, 5550 for fire prevention, and 6310 for preservation), Coast Guard technical publications, OSHA shipyard employment standards (29 CFR 1915), and applicable industry standards for valve testing and materials. Government-furnished property includes repair kits, seals, hydraulic components, window assemblies, and directional control valve components valued at approximately $60,000 to $65,000. Critical inspection items requiring completion within the first 25 percent of the contract period include cargo hatch inspection, compressed air systems, chain stoppers, winches, davit, crane, circuit breakers, deck covering, windows, and drain piping. Environmental protection at USCG facilities requires contractors to manage hazardous waste, comply with SPCC and NPDES permits, and appoint an Environmental Manager. All work must be performed in accordance with referenced drawings, technical publications, and quality assurance inspection forms provided in the specification.

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File	Type	Posted
Attachment3 PastPerformanceInformationForm.docx	DOCX document	Jul 15, 2026
ATTACHMENT 4 Request for Clarifications ELM.docx	DOCX document	Jul 15, 2026
70Z08526QIBCT0055 CGC ELM DOCKSIDE F.docx	DOCX document	Jul 15, 2026
ATTACHMENT 1 CGC ELM DRYDOCK FY26 PRICING SHEET.xls	XLS spreadsheet	Jul 15, 2026

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USCGC ELM (WLB 204)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2026

Developed By: Keith A Hoefer

(Rev-0, 13 February 2026)

USCGC ELM (WLB-225A) DOCKSIDE AVAILABILITY FY2026

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property ................................................................................. ix Consolidated List of Critical Inspection Items ........................................................................................... xii Principal Characteristics ............................................................................................................................ xiii General Requirements WORK ITEM 1: Fire Prevention Requirements WORK ITEM 2: Hydraulically Operated Cargo Hatch, Inspect and Service WORK ITEM 3: Main Diesel Engine, MDE, Exhaust Piping, Commercial Clean WORK ITEM 4: Ship Service Diesel Generator, SSDG, Exhaust Piping, Commercial Clean WORK ITEM 5: Vent Ducts, Engine And Motor Room, All, Commercial Cleaning WORK ITEM 6: Vent Ducts, Galley and Pantry Room, All, Commercial Cleaning WORK ITEM 7: Vent Ducts, Laundry Exhaust, Commercial Cleaning WORK ITEM 8: Vent Ducts, All Other, Commercial Cleaning WORK ITEM 9: Compressed Air Receivers and System Valves, All, Clean, Inspect, Hydro and Lift WORK ITEM 10: Hydraulic Chain Stoppers, Inspect And Service WORK ITEM 11: Crossdeck Winches, Inspect and Service WORK ITEM 12: Hydraulic Inhaul Winch, Inspect And Service WORK ITEM 13: Mechanical Chain Stoppers, Inspect and Service WORK ITEM 14: Warping Capstan, Inspect and Service WORK ITEM 15: Hull Fittings (Mooring and Towing), Inspect and Test WORK ITEM 16: Single Point Davit, Inspect and Service WORK ITEM 17: Buoy Crane, Appleton EB600-60-40, Inspect and Service WORK ITEM 18: Grey Water Holding Tanks, Clean and Inspect WORK ITEM 19: Sewage Holding Tanks, Clean and Inspect WORK ITEM 20: Grey Water Piping, Clean and Flush WORK ITEM 21: Sewage Piping, Clean and Flush WORK ITEM 22: Tanks, Grey Water Holding, Preserve, Partial WORK ITEM 23: Tanks (Sewage Holding), Preserve, Partial WORK ITEM 24: SORS Cargo Rail Remove WORK ITEM 25: Decks - Exterior, Preserve, Non-Skid Broadcast Grit System WORK ITEM 26: Superstructure, Preserve, 100 Percent WORK ITEM 27: Temporary Services, Provide - Cutter WORK ITEM 28: Bow Thruster Machinery Room, Inspect Piping and Preserve Surfaces WORK ITEM 29: Watertight Doors and Scuttles, External, Renew WORK ITEM 30: Circuit Breakers, Inspect, Maintain & Test WORK ITEM 31: Deck Covering and Ventilation Renew WORK ITEM 32: Pilot House Windows and Frame, Repair and Reseal WORK ITEM 33: Air Escape (AE) Piping & Cofferdam, Renew & Preserve WORK ITEM 34: Cargo Hatch Drain Piping, Renew WORK ITEM 35: Directional Control Valve, Upgrade WORK ITEM 36: Steering Gear Heat Exchanger, Modify WORK ITEM 37: Vent Fans and Motors, Non-Machinery Spaces, Overhaul WORK ITEM 38: Bridge Windows, Renew WORK ITEM 39: Pilothouse Exterior Safety Rail, Renew WORK ITEM 40: Tenting, Provide iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 225 WLB 573-001, Rev K, Buoy Handling System Arrangement

Coast Guard Drawing 225 WLB 167-001, Rev L, Schedule of Steel Doors, Hatches, Scuttles & Manholes

Coast Guard Drawing 225 WLB 259-001, Rev E, Combustion Intake & Exhaust Diagram

Coast Guard Drawing 225 WLB 259-005, Rev D, Combustion Intake & Exhaust A&D Hull Block 940

Coast Guard Drawing 225 WLB 259-005, Rev E, Combustion Intake & Exhaust A&D Hull Block 940

Coast Guard Drawing 225 WLB 259-006, Rev F, Combustion Intake & Exhaust A&D Hull Blocks 970 &

Coast Guard Drawing 225 WLB 506-001, Rev N, Overflows, Air Escapes & Sounding Tubes

Coast Guard Drawing 225 WLB 506-007, Rev F, Overflows, AE & ST SYS A&D Main Deck & ABV

BLK 960A & 970

Coast Guard Drawing 225 WLB 506-008, Rev E, Oil Containment Coamings

Coast Guard Drawing 225 WLB 512-001, Rev G, HVAC Diagram

Coast Guard Drawing 225 WLB 512-001, Rev G, HVAC Diagrammatic

Coast Guard Drawing 225 WLB 512-007, Rev E, HVAC A&D, Fr 66-92, Innerbttm & 1st Platform

Coast Guard Drawing 225 WLB 512-208, Rev C, FANS

Coast Guard Drawing 225 WLB 512-210, Rev C, FANS, MODEL MA400AF

Coast Guard Drawing 225 WLB 512-211, Rev G, FANS, MODEL MA 150AF

Coast Guard Drawing 225 WLB 528-001, Rev K, Plumbing and Interior Deck Drains

Coast Guard Drawing 225 WLB 528-002, Rev E, Weather Deck Drains Diagram

Coast Guard Drawing 225 WLB 549-001, Rev D, Onboard Lubrication Requirements

Coast Guard Drawing 225 WLB 549-001, Rev F, Onboard Lubrication Requirements

Coast Guard Drawing 225 WLB 551-001, Rev K, Compressed Air System Diagram

Coast Guard Drawing 225 WLB 551-202, Rev-, Starting Air Receiver

Coast Guard Drawing 225 WLB 551-203, Rev-, Whistle Air Receiver

Coast Guard Drawing 225 WLB 551-204, Rev-, Service Air Receiver

Coast Guard Drawing 225 WLB 556-001, Rev K, Hydraulic System Diagram

Coast Guard Drawing 225 WLB 556-052, Hydraulic Piping Installation for Chain Stopper

Coast Guard Drawing 225 WLB 573-002, Rev D, Weight Handling System Arrangement

Coast Guard Drawing 225 WLB 573-004, Rev E, Bi-Dir Ch Stopper With Retractable Roller Stopper v (Rev-0)

Coast Guard Drawing 225 WLB 582-001, Rev E, Mooring and Towing A & D

Coast Guard Drawing 225 WLB 593-001, Rev G, Sewage and Waste Water System Diagrams

Coast Guard Drawing 225 WLB 601-001, Rev M, General Arrangement Inboard & Outboard Profiles

Coast Guard Drawing 225 WLB 601-001, Rev V; General Arrangement Inboard and Outboard Profiles

Coast Guard Drawing 225 WLB 601-002, Rev G, Booklet of General Drawings

Coast Guard Drawing 225 WLB 635-001, Rev J, Hull, Thermal, & Acoustic Insulation Schedule

Coast Guard Drawing 225 WLB 901-003, Rev C, Hull Block 901 Block Assembly

Coast Guard Drawing 225 WLBB 601-002, Rev G Booklet of General Drawings

Coast Guard Drawing 225B WLB 556-005, Rev D, Aft Hydraulic System A/D, Fr 66 Aft, Block 950, 970

Coast Guard Drawing 225B-WLB 256-001, Rev P; Seawater Cooling Sys Diagram

Coast Guard Drawing 225B-WLB 505-1, Rev D; General Requirements for Piping Systems

Coast Guard Drawing 225B-WLB 561-001, Rev C, Steering Gear Hydraulic Diagram

Coast Guard Drawing 225B-WLB 561-005, Rev E; Steering Gear Heat Exchanger Replacement

Coast Guard Drawing 225B-WLB-438-002, Rev C, Buoy Deck Controls Install to Suit MMA Aton Crane

Coast Guard Drawing 225B-WLB-597-051, Rev A, SORS Hold Stowage and Handling Fittings

Coast Guard Drawing 225-WLB 256-001, Rev U; Seawater Cooling Sys Diagram

Coast Guard Drawing 225-WLB 505-1, Rev D; General Requirements for Piping Systems

Coast Guard Drawing 225-WLB 561-001, Rev E Steering Gear Hydraulic Diagram

Coast Guard Drawing 225-WLB 561-005, Rev H; Steering Gear Heat Exchanger Replacement

Coast Guard Drawing 225-WLB 601-001, Rev AC, General Arrangements Inboard and Outboard Profiles

Coast Guard Drawing 225-WLB 601-001, Rev T, General Arrangement, Inbd and Outbd Profiles

Coast Guard Drawing 225-WLB 801-015, Rev D, Scantlings, Decks & Platforms

Coast Guard Drawing 225-WLB-130-001, Rev A, Hydraulic Cargo Hatch Installation

Coast Guard Drawing 225-WLB-320-001 Rev AT, Electrical One-Line Diagram

Coast Guard Drawing 225-WLB-320-007 Rev W, Power Sys Deck Plan 02 Level & Above, Hull Block 960B, 975, & 970

Coast Guard Drawing 225-WLB-437-210, Rev D, Buoy Deck Equipment Electrical Control System Mods Blk & Elem Wiring Diagram

Coast Guard Drawing 225-WLB-438-002, Rev D, Buoy Deck Controls Install to Suit MMA Aton Crane

Coast Guard Drawing 225-WLB-512-1, Rev D, HVAC Diagram

Coast Guard Drawing 225-WLB-512-12, Rev A, HVAC Standard Details and General Instructions

Coast Guard Drawing 225-WLB-556-57, Rev A, Piping Mods for Hydraulic Cargo Hatch

Coast Guard Drawing 225-WLB-573-207, Rev -, Replacement DCV Amplifier Card Wiring Diagram

Coast Guard Drawing 225-WLB-597-020, Rev B, SORS Hold Stowage and Rail System

Coast Guard Drawing 225-WLB-601-001, Rev AC, General Arr, Inboard & Outboard Profile

Coast Guard Drawing 225-WLB-612-001, Rev L, Lifelines, Liferails & Stanchions

Coast Guard Drawing 225-WLB-625-001 Rev G, Windows and Portlights

Coast Guard Drawing 225-WLB-625-001, Rev G, Windows & Portlights

Coast Guard Drawing FL 2605-031, Rev D, Mechanical Chain Stopper, 1-7/8" Buoy Chain

Coast Guard Drawing FL 2605-034, Rev D, Mechanical Chain Stopper Repair Kit: 1-7/8", 1-5/8" & 1- 1/4"

Coast Guard Drawing FL 7101-573, Rev L, Buoy Chain Winch Assy Model CW1 vi (Rev-0)

Coast Guard Drawing FL-1702-11, Rev -, Inspection of Sheaves

Coast Guard Fleet Drawing FL-2605-029, Rev L, Chain Stopper System – Rising Sheave Assembly

NAVSEA Drawing 803-1401892, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight & Airtight Quick Acting or Individually Dogged Personnel Doors

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) 9077.1 (series), Equipment Lockout/Tags-Plus Instruction

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors Manual

Coast Guard Technical Publication (TP) 10512, Section 573-A, July 2018, Buoy Handling Crane – Model

EB600-60-40

Coast Guard Technical Publication (TP) 11101, SWBS 583, Section A (SWBS 583A), Davit, Single Point Slewing Arm Model - RAD30 - 15.5 (BMD-710)

Coast Guard Technical Publication (TP) 3498, Section A, Jul 2015, Buoy Chain Winch

Coast Guard Technical Publication (TP) 3498, SWBS 573, Feb 2021, Buoy Chain Winch

Coast Guard Technical Publication (TP) 3534A_SWBS 324_A, Switchboards, Ship Service and Emergency Diesel Generator – Model D213041-M1.

Coast Guard Technical Publication (TP) 3555, 21-May-1996, Steering Gear Systems

Coast Guard Technical Publication (TP) 3558, Apr 2008, Manufacturer’s Instruction Book-SWBS Group(s) 573, Section B, Cross Deck Winch – Model BMD-471

Coast Guard Technical Publication (TP) 3559, Section 582A, Apr 2009, Aft Capstan, 21” - Model BMD-

Coast Guard Technical Publication (TP) 3717, Jun 2003, Hydraulic Cargo Hatch

Coast Guard Technical Publication (TP) 3749, 26-APR-05, 1-7/8 Inch ATON Mechanical Chain Stopper

Coast Guard Technical Publication (TP) 3796, Section A, Aug 2006, Galley Hood – Model NBDL-60 (13’-4”)

Coast Guard Technical Publication (TP) 3939, SWBS 573-A, Apr 2007, Rising Sheave Chain Stopper

Fire Prevention and Response

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 0000, 2022, General Requirements

Surface Forces Logistics Center Standard Specification (SFLC Std Spec) 3042, 2022, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Jan 2022, General Requirements

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Requirements for Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2022, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Jan 2022, Welding and Allied Processes vii (Rev-0)

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), Jun 2022, General Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3020 (SFLC Std Spec 3020), 2022, Overhaul AC Electrical Motors

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2022, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2022, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2022, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 5100 (SFLC Std Spec 5100), 2022, Clean Shipboard Ventilation Systems

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), 2022, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2022, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2022, Temporary Services

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2022, Temporary Hull Accesses

OTHER REFERENCES

American National Standards Institute/National Electrical Manufacturers Association (ANSI/NEMA) AB 4, Mar 2011, Guidelines for Inspection and Preventive Maintenance of Molded Case Circuit Breakers Used in Commercial and Industrial Applications

American Society for Testing and Materials (ASTM) International F1508, 2021, Standard Specification for Angle Style, Pressure Relief Valves for Steam, Gas, and Liquid Services

American Society of Mechanical Engineers (ASME) B16.34, 2025, Valves-Flanged, Threaded, and Welding End

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets

ASTM International (ASTM) D3951, 2015, Standard Practice for Commercial Packaging

ASTM International (ASTM) D5363, 2008, Standard Specification for Anaerobic Single Component Adhesives (AN)

Code of Federal Regulations (CFR) Title 29, Part 1910, Occupational Safety and Health Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, 2014, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 29, Part 1915, 2022, Occupational Safety and Health Standards for Shipyard Employment viii (Rev-0)

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 40, Protection of the Environment

COMDTINST M10360.3C, Coatings and Color Manual

Commercial Item Description (CID) A-A-59316, 2016, Abrasive Materials; for Blasting

International Standard Organization (ISO) 2953, 2000, Mechanical Vibration, Balancing Machines, Description and Evaluation

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2019 Edition, Pressure Testing Of Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2022 Edition, Butterfly Valves

Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2010 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service

Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2019 Edition, Bronze Gate, Globe, Angle and Check Valves

MIL-A-46106, Jun 1992, Adhesive-Sealants, Silicone, RTV, One-Component

Military Specification MIL-A-22262B, March 1996, Abrasive Blasting Media Ship Hull Blast Cleaning

MIL-PRF-1149, Jun 1998, Gasket Materials, Synthetic Rubber, 50 and 65 Durometer Hardness

MIL-PRF-24176 , Oct 2004, Cement, Epoxy, Metal Repair And Hull Smoothing (Metric)

MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Standard No. 11 (SSPC-SP 11), 2013, Power-Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC)/NACE International (NACE) 2007, Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, Near-White Metal Blast Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning

Underwriters Laboratories Inc. (UL) 1066, Low-Voltage AC and DC Power Circuit Breakers Used in Enclosures, Aug. 2022 ix (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

WORK

ITEM

MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED

COST

($/UNIT)

10 N Repair Kit Assembly NSN: 2040-01-496-9418 2 ea. 1,968.67 10 N Rod Seal Repair Kit

(FL-2605-29 PC#37)

NSN: 2040-01-496-9422 2 ea. 3,030.07

10 N Repair Kit, Cable Chain (Includes Pads)

(FL-2605-29 PC#36)

NSN: 3020-01-538-0684 16 ea. 257.99

10 N Cylinder Assembly Actuating, Linear

NSN: 3040-01-496-9424 2 ea. 1,969.24

11 N Hand Pump SS NSN: 4320-01-517-1444 1 ea 1,499.66 11 N Pressure Gauge -

Model BMD-471 NSN: 6685-01-437-2519 4 ea 43.79

11 N Wire Rope Assembly NSN: 4010-01-643-2077 4 ea 900.00 11 N Hydraulic Brake

Repair Kit - Model

BMD-471

NSN: 3950-01-526-9090 4 ea. 913.00

11 N Counterbalance Valve

- Model BMD-471

NSN: 4810-01-353-0586 4 ea. 150.00

11 N Shuttle Valve - Model

BMD-471

NSN: 4820-01-317-2748 4 ea. 35.00

11 N Hydraulic Motor Seal Kit - Model BMD-471

NSN: 5330-01-475-4566 8 ea. 84.00

11 N Clutch Shoe - Model

BMD-471

NSN: 4910-01-475-4125 4 ea. 56.90

11 N Drum Bushing - Model

BMD-471

NSN: 3950-01-631-0884 8 ea. 272.00

11 N Shaft Bushing - Model

BMD-471

NSN: 3950-01-631-0771 4 ea. 298.00

11 N Gearbox Seal Kit (For Winch Gearbox

Assemblies) - Model

BMD-471

NIIN: XFC343225 PN: YMD-

8194-R

4 ea. 70.00

11 N Control Station Repair Parts. Kit

NSN: 6110-01-644-9898 4 ea. 438.00

11 N Flag Block Pivot Bearing

NSN: 3110-01-644-9905 4 ea. 675.00

11 N Flag Block Bearing Cup, Sheave

NSN: 3110-01-644-9670 4 ea. 231.00

11 N Flag Block Bearing Cone, Sheave

NSN: 3110-01-013-4036 4 ea. 182.00

11 N Seal NSN: 5330-01-287-2826 4 ea. 104.00 11 N Manifold Repair Kit PN: YMD-8192-R 4 ea. 551.00 12 N Roller bearing Unit NSN: 3130-01-504-4363 2 ea. 4,012.00 x (Rev-0)

12 N Grease seal NSN: 5330-01-462-5544 4 ea. 79.25 12 N Level wind pivot bushing NSN: 3120-01-621-2293 1 ea. 1,139.00

12 N Level wind thrust bearing

NSN: 3120-01-621-2300 2 ea. 483.30

12 N Rexroth DCV NSN: 4810-01-507-0037 1 ea. 208.29 12 N Rexroth Sandwich

Flow Control NSN: 4810-01-505-9289 1 ea. 250.00

12 N Sun Sandwich Relief Valves

NSN: 4820-01-439-2451 2 ea. 900.00

12 Y Level Wind Hydraulic Cylinder

NSN: 3040-01-441-3721 1 ea. 7,423.00

12 N 3:1 Pilot Ratio, Vented Counterbalance Valve

Assembly

NSN: 4820-01-563-5841 1 ea 98.70

12 N Fully Adjustable Needle Valve

NSN: 4820-01-416-0579 1 ea 48.75

12 N Wire Rope Assembly NSN: 4010-01-646-6972 1 ea. 500.00 12 Y **Hydraulic Motor NSN: 4320-01-445-2248 1 ea 23,998 12 N **Pump, Hydraulic

Ram, Hand Driven NSN: 4320-01-286-4065 1 ea. 419.77

12 N **Cylinder Pin NSN: 5315-01-515-9847 1 ea 500.00 12 N **Cylinder Pin NSN: 5315-01-515-9912 1 ea 520.00 13 N Hardware Kit, Pins NSN: 2030-01-485-7209 2 ea. 528.47 13 N Hardware Kit, Mechanical NSN: 2030-01-485-7215 2 ea. 538.91

16 N Swing Brake Seal Kit NSN: 5330-01-390-3514 PN:

90-016-2011

2 ea 68.45

16 N Swing Brake Disc Kit NSN: 3010-01-464-1040 PN:

90-016-2131

2 ea 187.20

16 N Swing Holding Valve NSN: 4820-01-466-4918 PN:

CBEA-LHV-YHL (Sun

Hydraulics)

1 ea 251.50

16 N Wire Rope Assembly NSN: 4010-01-620-9604 PN:

JWCG062100PL

1 ea 660.00

17 N Main Fall Wire Rope NSN: 4010-01-486-0047 PN:

JWCG13001919PL

1 2,642.00

17 N Aux Fall Wire Rope NSN: 4010-01-594-2228 PN:

JWCG75200637PL

1 805.32

29 N 21 inch Diameter Quick-Acting

Watertight Flush Scuttle, Steel, 3-Dog, Fwd Hinge 12 in coaming

NSN:N/A PN: N/A 1 ea. 10,000.00

35 N Directional Control Valve (DCV)

NSN: 4810-01-F19-5719 PN:

4WRE10E75-2X/G24K4/V

1 ea. 1137.00

35 N Amplifier Card NSN: 5996-01-F19-5720 PN:

VT-VRPA2-2-1X/V0/T1

1 ea. 958.21 xi (Rev-0)

35 N Amplifier Card Holder NSN: 5996-01-F19-5721 PN:

VT3002-1-2X/48F

1 ea. 367.50

35 N Mating Connector, 4P

G4WIF PG7 SW

NSN: 5935-01-F19-5722 PN:

R900023126

1 ea. 150.00

38 Y Window, heated, fixed, 42 IN x 72 IN, bronze, Â½â€ heat treated clear

NSN: 2090-01-413-0480 ES

Marine Type KN-325-F

1 ea. $3,000 ea.

38 Y Window, heated, sliding, 52-5/16 IN x

34-7/8 IN, bronze, Â½â€ heat treated clear

ES Marine Type 101SS 1 ea. $3,000 ea.

38 Y Window, heated, hinged, top, 42 IN x 44 IN, S.S, Â½â€ heat treated clear

NSN: 2040-01-4105-4720 ES

Marine Type KN-130

1ea. $3,000 ea.

38 Y Window, heated, fixed, 42 IN x 72 IN, bronze, Â½â€ heat treated clear

ES Marine Type KN-325-F 1 ea. $3,000 ea.

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xii (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):

Work Item

Title

2 Hydraulically Operated Cargo Hatch, Inspect and Service

9 Compressed Air Receivers and System Valves, All, Clean, Inspect, Hydro and Lift

10 Hydraulic Chain Stoppers, Inspect And Service

11 Crossdeck Winches, Inspect and Service

12 Hydraulic Inhaul Winch, Inspect And Service

13 Mechanical Chain Stoppers, Inspect and Service

14 Warping Capstan, Inspect and Service

16 Single Point Davit, Inspect and Service

17 Buoy Crane, Appleton EB600-60-40, Inspect and Service

28 Bow Thruster Machinery Room Upper Deck, Inspect Piping and Preserve

30 Type Circuit Breakers, Inspect, Maintain & Test

31 Deck Covering and Ventilation Renew

32 Pilot House Windows and Frame, Repair and Reseal

34 Cargo Hatch Drain Piping, Renew

35 Directional Control Valve, Upgrade xiii (Rev-0)

PRINCIPAL CHARACTERISTICS

225' WLB (A-CLASS)

PHYSICAL

Length overall 225' 0" Length between perpendiculars 206' 0" Maximum beam 46' Designed draft 13' 0" Full load displacement 1929.74 Long Tons SW Light ship displacement 1544.38 Long Tons SW Minimum operating displacement 1906.70 Long Tons SW Mast height (above 12' waterline) 67' 5" Anchor Two 4000 lb standard Navy stockless anchors, 8 shots each, port and starboard, 1-

3/8 die lock chain

HULL

Bilge keels (port & starboard) Frames 42-79 Frame spacing FR 0 to 12 21" FR 12 to 30 22" FR 30 to 102 24"

MACHINERY

Main propulsion Diesel Reduction Diesel engines Two Caterpillar 3608, TA, 3100 BHP each @ 900 RPM Number of propellers 1 Number of blades 4 Diameter 10' Pitch Controllable

RPM 254

Ship's service diesel generators Two Caterpillar 3508 TA, 450 KW Emergency diesel generator One Caterpillar 3406 DITA, 280 KW Shore tie Two 450 VAC, 400 Amp, 3-wire Shaft bearing, forward Cooper Bearing 01-BCP-1400-EX-TL Shaft bearing, aft Water Lubricated Cutless Bearing

TANK CAPACITIES

Diesel oil 76,498 gal.

Fresh water capacity 8056 gal.

Hydraulic oil capacity 2785 gal.

Lube oil storage 764 gal.

Grey water tank 2700 gal.

Sewage holding tank 1700 gal.

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00000_0725_FLT

REC_00000_FLT_Commercial Project @ CG Facility (0121)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes

Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures

OTHER REFERENCES

Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for Shipyard Employment

NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for Fabrication, Welding, and Inspection of Submarine Structure

2 (Rev-0)

3. REQUIREMENTS

3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements in this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.

3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.

NOTE

NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.

Contractors can apply to NAVSEA headquarters directly for copies.

3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:

Provide portable fire extinguishers for Coast Guard fire watch personnel. Coast Guard fire watch is in lieu of contractor personnel during the hours of 0800-1600, Monday through Friday, and limited to two Coast Guard fire watch personnel.

Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.

3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.

3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).

3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.

3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.

Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:

ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.

ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.

3 (Rev-0)

3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.

For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).

3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;

for each additional 1000 square feet, perform an additional area measurement. A “measurement” for coating thickness is defined as follows:

SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.

SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5-inch diameter circle defining the spot.

3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B- Class” cutters, Strenx 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Strenx 900, all welding procedures and welder qualifications for welding Strenx 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY- 130.

3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.

3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B- Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.

NOTE

NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Strenx 900 are considered the same as those for welding HY-130.

3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable

4 (Rev-0)

Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is TBD.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

Air Emission Permit: Unit has an Air Emission Permit which requires unit-specific procedures be followed for the emissions of VOCs and hazardous air pollutants.

3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.

3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;

ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix B, Requirements For Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor must be aware of the following:

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3.5.6.1 No Contractor or Subcontractor must have the authority to sign a Hazardous Waste Manifest using the Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor must prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor must furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. The Contractor must refer to site (e.g., Base) Regulations and Instructions for details regarding local policies (e.g., crane services, parking, or facility usage).

3.7 SFLC Standard Specification approved changes. Approved updates to the 2022 SFLC Standard Specifications will appear here.

3.7.1 SFLC Standard Specification 5550: Replace paragraph 3.11.3 to state, “Material supporting imminent work shall be brought on the cutter and stored where the work is being performed. Material that appreciably contributes to fire load shall be removed at the end of each work shift when personnel are not present. Trash, debris, and packaging materials shall be promptly removed from the vessel at the end of each work shift and not allowed to accumulate.” Advance the paragraph numbering of the Fire Prevention and Safety Inspection form to 3.11.4.

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

6 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK ITEM

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/AMPP INSPECTOR SIGNATURE CERT. # DATE / TIME

NAME OF CG REPRESENTATIVE SIGNATURE UNIT DATE/TIME

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QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK ITEM

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER COAT,

BARRIER COAT, TOP COAT,

ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFACE AMBIENT ΔT

| DP -

SURFACE |

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QA-3a - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK ITEM

LOCATION OF WORK (FRAME REFERENCES) AREA (SQFT)

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/AMPP No. 2

SSPC-SP WJ-2/AMPP WJ-2

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area) Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile Replica Tape Here