Attachment 2 - Salient Characteristics.pdf

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Attached to
JLG Man Lift Repair
Solicitation number
FA480326Q0053
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This document is a Salient Characteristics specification for JLG High-Reach Vehicle Repairs outlining required maintenance and replacement work for a man lift chassis system.

The support requirement specifies four OEM replacement parts: Swing Drive Hub (Part #1001248468, Qty 1), Upper Lift Cylinder (Part #1001251004, Qty 1), LH Wheel 36X14-2 (Part #1001207345, Qty 2), and RH Wheel 36X14-2 (Part #1001207346, Qty 2). The work scope encompasses four primary repair tasks. Swing Drive Hub Replacement requires removing the non-functional hub, installing the new OEM part, ensuring proper meshing with swing gear components, torquing all fasteners to JLG specifications, and conducting functional testing of the 360-degree swing operation. Upper Lift Cylinder Replacement involves mechanically supporting the upper boom section, safely relieving hydraulic pressure, disconnecting hydraulic lines and mounting pins, removing the faulty cylinder, installing the new OEM component, reconnecting hydraulic lines with system bleeding per manufacturer service manual, and testing lift and lower functions throughout full range of motion. Wheel and Tire Assembly Replacement requires lifting and supporting the man lift chassis using appropriate stands, removing all four existing wheel assemblies, installing two new LH wheel assemblies on the left side and two new RH wheel assemblies on the right side, and torquing all lug nuts to manufacturer specifications. Final Testing and Inspection mandates conducting a comprehensive functional test of drive, steering, lift, and swing functions upon completion, performing final inspection to verify no hydraulic leaks exist and all components are secure, cleaning the work area of all debris, and returning the man lift in ready-to-use condition.

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