Attachment 2 - CGC OUCHITA and BARGE DD Specification.pdf
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USCGC OUACHITA (WLR 65501)
USCG 130 BARGE (13067)
SPECIFICATION FOR DRYDOCK REPAIRS
FY2023
Developed By: CWO Pamela Arts-Smith
(REV-0, 14 FEBRUARY 2023)
USCGC OUACHITA (WLR-65A) DRYDOCK AVAILABILITY FY2023
ii (REV-0)
TABLE OF CONTENTS
Revisions Record .......................................................................................................................................... ii Consolidated List of References .................................................................................................................... v Consolidated List of Government-furnished Property ............................................................................... xii Consolidated List of Critical Inspection Items ........................................................................................... xiv Principal Characteristics - Tender .............................................................................................................. xvi Principal Characteristics - Barge .............................................................................................................. xvii General Requirements WORK ITEM 1: Hull Plating, U/W Body, Inspect - Tender WORK ITEM 2: Hull Plating, U/W Body, Ultrasonic Testing - Tender WORK ITEM 3: Hull Plating, Freeboard, Ultrasonic Testing - Tender WORK ITEM 4: U/W Body, Preserve, 100 percent - Tender WORK ITEM 5: Hull Plating Freeboard, Preserve, 100 Percent - Tender WORK ITEM 6: Hull And Structural Plating, General, Cracked Steel Welds, Repairs WORK ITEM 7: Hull and Structural Plating, ½” 3/16” Steel Plate, Renew WORK ITEM 8: Hull and Structural Plating, General, Degraded Weld, Steel, Repair WORK ITEM 9: Appendages, U/W, Leak Test - Tender WORK ITEM 10: Propulsion Shaft Rope Guards, Inspect WORK ITEM 11: Appendages, U/W, Internal, Preserve - Tender WORK ITEM 12: Voids, Non-Accessible, Leak Test WORK ITEM 13: Voids, Non-Accessible, Internal Surfaces, Preserve WORK ITEM 14: Tanks, MP Fuel Service, Clean and Inspect - Tender WORK ITEM 15: Tanks, Potable Water, Clean and Inspect - Tender WORK ITEM 16: Propulsion Shafting, Straighten WORK ITEM 17: Propulsion Shafting, Optical or Laser Alignment Check WORK ITEM 18: Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renew WORK ITEM 19: Propulsion Shafting, Remove, Inspect, and Reinstall WORK ITEM 20: Propulsion Shaft Bearings, External, Check Clearances WORK ITEM 21: Propulsion Shaft Bearings (External), Renew WORK ITEM 22: Stern Tube Interior Surfaces, Preserve, 100 Percent WORK ITEM 23: Propeller, Perform Minor Repairs and Reconditioning WORK ITEM 24: Propellers, Remove, Inspect, and Reinstall WORK ITEM 25: Keel Coolers, Clean, Inspect and Hydro WORK ITEM 26: Fathometer Transducer, General Maintenance WORK ITEM 27: Sea Valves and Waster Pieces, Overhaul Or Renew WORK ITEM 28: Sea Strainers, Duplex, All Sizes, Overhaul WORK ITEM 29: Rudder Assembly, Remove, Inspect And Reinstall WORK ITEM 30: Rudders, Preserve, 100 Percent WORK ITEM 31: Rudder Stock Bearings Clearances, Check WORK ITEM 32: Rudder Stock Housing, Lower, Renew WORK ITEM 33: Rudder Stock Housing, Upper, Renew WORK ITEM 34: Rudder Stock, Rebuild WORK ITEM 35: Spuds, Overhaul - Tender WORK ITEM 36: Spud Wells, Preserve - Tender WORK ITEM 37: Spud Wells, Inspect - Tender WORK ITEM 38: Sewage Holding Tanks, Clean and Inspect - Tender WORK ITEM 39: Grey Water Piping, Clean and Flush WORK ITEM 40: Sewage Piping, Clean and Flush WORK ITEM 41: Tanks (Sewage Holding), Preserve, 100 percent - Tender iii (REV-0)
WORK ITEM 42: Tanks, MP Fuel Service, Preserve, Partial - Tender WORK ITEM 43: Tanks, Potable Water Preserve, 100 Percent - Tender WORK ITEM 44: Decks - Exterior, Preserve, Non-Skid Broadcast Grit System - Tender WORK ITEM 45: Cathodic Protection, Magnesium Anodes, Renew, - Tender WORK ITEM 46: Drydock - Tender WORK ITEM 47: Temporary Services, Provide - Tender WORK ITEM 48: Sea Trial Performance, Support, Provide WORK ITEM 49: Hull Plating, U/W Body, Inspect - Barge WORK ITEM 50: Hull Plating, U/W Body, Ultrasonic Testing - Barge WORK ITEM 51: Hull Plating, Freeboard, Ultrasonic Testing - Barge WORK ITEM 52: Hull And Structural Plating, General, Cracked Steel Welds, Repairs - Barge WORK ITEM 53: Hull and Structural Plating, ½”, 3/16” Steel Plate, Renew - Barge WORK ITEM 54: Hull and Structural Plating, General, Degraded Weld, Steel, Repair - Barge WORK ITEM 55: Appendages, U/W, Leak Test - Barge WORK ITEM 56: Appendages, U/W, Internal, Preserve - Barge WORK ITEM 57: Voids, Non-Accessible, Leak Test - Barge WORK ITEM 58: Voids, Non-Accessible, Internal Surfaces, Preserve - Barge WORK ITEM 59: Tanks, MP Fuel Service, Clean and Inspect - Barge WORK ITEM 60: Tanks, Potable Water, Clean and Inspect - Barge WORK ITEM 61: Tanks, Ballast, Clean and Inspect - Barge WORK ITEM 62: Voids, Accessible, Clean and Inspect - Barge WORK ITEM 63: Keel Coolers, Clean, Inspect and Hydro - Barge WORK ITEM 64: Fathometer Transducer, General Maintenance - Barge WORK ITEM 65: Accessible Voids, Preserve, 100 Percent - Barge WORK ITEM 66: Tanks, Ballast, Preserve, 100 Percent - Barge WORK ITEM 67: Tanks, Fuel, Preserve, 100 Percent - Barge WORK ITEM 68: U/W Body, Preserve, 100 percent - Barge WORK ITEM 69: Hull Plating Freeboard, Preserve, 100 Percent - Barge WORK ITEM 70: Cathodic Protection, Magnesium Anodes, Renew - Barge WORK ITEM 71: Temporary Services, Provide - Barge Barge WORK ITEM 72: Sea Trial Performance, Support, Provide - Barge WORK ITEM 73: Sea Valves and Waster Pieces, Overhaul Or Renew - Barge WORK ITEM 74: Sea Strainers, Duplex, All Sizes, Renew - Barge WORK ITEM 75: Hull Fittings, Weight Handling Rigging Hardware, Inspect and Test - Barge WORK ITEM 76: Spuds, Overhaul - Barge WORK ITEM 77: Spud Wells, Preserve - Barge WORK ITEM 78: Spud Wells, Inspect - Barge WORK ITEM 79: Decks – Exterior (Buoy or Construction Deck), Preserve 100% WORK ITEM 80: Drydock - Barge WORK ITEM 81: Boat Davit Winch, Shrink Wrap WORK ITEM 82: Buoy and Cargo Handling Crane, Shrink Wrap WORK ITEM 83: Watertight Hatches, External DC Deck and Below, Renew WORK ITEM 84: Sewage Piping Renew………………………………………………………278 WORK ITEM 85: Potable Water Piping, Renew WORK ITEM 86: Navigation Light and Panel Upgrade………………………………………287 WORK ITEM 87: Decks-Exterior, Preserve, Non-Skid Broadcast Grit System -Barge iv (REV-0)
REVISIONS RECORD
This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.
DATE REV# WORK
ITEM#
CHANGES MADE
NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.
v (REV-0)
CONSOLIDATED LIST OF REFERENCES
The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.
All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.
COAST GUARD DRAWINGS
Coast Guard Drawing 65B WD 4808-005, Rev -, Sanitary Drain System (65506) Coast Guard Drawing 65-WD-6405-001, Rev A, Navigation Lights A&D Coast Guard Drawing 65-WD-6405-002, Rev -, Nav Lights Arrg Block & Elem WD Coast Guard Drawing 75F-WLR-330-003, Rev -, Navigation Lights Diagram Coast Guard Drawing 65B WD 4808-005, Rev -, Sanitary Drain System (65506) Coast Guard Drawing 130 CGB 085-007, Rev -, Tank Capacity Tables Coast Guard Drawing 130 CGB 111-002, Rev 9, Hull Details, Side Shell Plating and Framing Coast Guard Drawing 130 CGB 530-002, Rev 3, Cooling Water Piping Schematic Coast Guard Drawing 130 CGB 633-001, Rev -, Cathodic Protection Coast Guard Drawing 130 CGB 71-77 085-001, Rev B, General Arrangements and Profile Coast Guard Drawing 130 CGB 71-77-111-002, Rev-, Hull Details Side Shell Plating & Framing Coast Guard Drawing 130 CGB67 111-001, Rev 9, Hull Details – Bottom & Main Deck Plating and
Framing Details Coast Guard Drawing 130 CGB68 111-001, Rev 3, Hull Details – Bottom & Main Deck Plating and
Framing Details Coast Guard Drawing 130 CGB68 123-001, Rev 2, Spud Well Bhds & Spud Details Coast Guard Drawing 130 CGB69 111-001, Rev 3, Hull Details – Bottom & Main Deck Plating and
Framing Details Coast Guard Drawing 130 CGB70 111-001, Rev -, Hull Details – Bottom & Main Deck Plating and
Framing Details Coast Guard Drawing 130 CGB71-77 085-004, Rev 1, Docking Plan Coast Guard Drawing 130 CGB71-77 085-005, Rev -, Body Plan Coast Guard Drawing 130 CGB71-77 085-006, Rev -, Curves of Form Coast Guard Drawing 130 CGB71-77 111-001, Rev -, Hull Details – Bottom & Main Deck Plating and
Framing Details Coast Guard Drawing 130 CGB71-77-085-004, Rev 1, Docking Plan Coast Guard Drawing 130 CGB74-77 111-001, Rev A, Hull Details – Bottom & Main Deck Plating and
Framing Details Coast Guard Drawing 130-CGB 085-1, Rev 1, General Arrangement Main Deck Plan vi (REV-0)
Coast Guard Drawing 130-CGB 085-2, Rev 2, Compartment d& Access Plan & Hold, Mn DK & DK House
Coast Guard Drawing 130-CGB 085-7, Rev -, Tank Capacity for CG Barge 130” Coast Guard Drawing 130-CGB 530-1, Rev 2, Potable Water Tanks FAB & Install Coast Guard Drawing 130-CGB 530-3, Rev 4, Potable & Fresh Water Piping Schematic Coast Guard Drawing 130-CGB 540-2, Rev-, Fuel Oil Piping Schematic.
Coast Guard Drawing 130-CGB67 111-2, Rev -, Side Shell Plating Modification Coast Guard Drawing 130-CGB67 123-2, Rev 2, Transducer Well Details Coast Guard Drawing 130-CGB69 111-3, Rev -, Side Shell Plating Modification (CGB 69 and 70) Coast Guard Drawing 130-CGB71-77 111-3, Rev -, Side Shell Plating Modification Coast Guard Drawing 45 RB-M 180-256, Rev A , Foundations Cooling System Coast Guard Drawing 45 RB-M 256-002, Rev A, Cooling System Propulsion Coast Guard Drawing 45 RB-M 631-001, Rev F, Painting Schedule Coast Guard Drawing 49A BUSL 529-001, Rev D, Bilge System Coast Guard Drawing 55B ANB 4801-3, Rev C, Bilge System Coast Guard Drawing 65 WD 0103-1, Rev A, Outboard Profile Coast Guard Drawing 65 WD 0103-5, Rev C, Booklet of General Plans Coast Guard Drawing 65 WD 0700-004, Rev -, Docking Block Arrangement (“A” & “B” Class) Coast Guard Drawing 65 WD 1101-001, Rev 3, Hull Structural Details Coast Guard Drawing 65 WD 1101-002, Rev 3, Shell Expansion Coast Guard Drawing 65 WD 1101-004, Rev -, New Grid Cooler Pocket P/S to Suit IF1312 MDE Coast Guard Drawing 65 WD 1101-2, Rev 3, Shell Expansion Coast Guard Drawing 65 WD 2200-003 Rev A, Rudder Stock & Fittings To Suit Jastram JQ051325A
Steering System Coast Guard Drawing 65 WD 2200-003, Rev A, RUDDER STOCK & FITTINGS TO SUIT JASTRAM
JQ081225A STEERING SYSTEM
Coast Guard Drawing 65 WD 2200-003, RevA, RUDDER STOCK & FITTINGS TO SUIT JASTRAM
JQ081225A STEERING SYSTEMSteering Gear Details Coast Guard Drawing 65 WD 2200-007, Rev B, STEERING SYSTEM ARRG'T & FOUNDATINS TO
SUIT JASTRAM JQ081225A
Coast Guard Drawing 65 WD 2200-008, Rev C, RUDDER POST INSTALLATION TO SUIT
JASTRAM JQ081225A STEERING SYSTEM
Coast Guard Drawing 65 WD 2602-1, Rev 1, Spud and Spud Well Details Coast Guard Drawing 65 WD 2901-003, Rev -, Curves of Form Coast Guard Drawing 65 WD 4103-002, Rev -, Main and Auxiliary Engine Cooling System Diagrams Coast Guard Drawing 65 WD 4103-008, Rev C, Jacket Water Piping Mods to Suit IF1312 MDE Coast Guard Drawing 65 WD 4302-004, Rev B, New Propeller Shaft and Companion Flange Detail Coast Guard Drawing 65 WD 4302-005, Rev C, Shafting Installation to Suit IF 1312 MDE Coast Guard Drawing 65 WD 4804-001, Rev B, Fresh Water System Arrangement Coast Guard Drawing 65 WD 4804-002, Rev C, Fresh Water System Diagram Coast Guard Drawing 65 WD 633-001, Rev -, Cathodic Protection Coast Guard Drawing 65B WD 0500-001, Rev -, Lines and Offsets Coast Guard Drawing 65B WD 4302-004, Rev E, Shafting Installation to Suit IF 1312 MDE vii (REV-0)
Coast Guard Drawing 65-WD 4302-5, Rev C, Shafting Installation to Suit If 1312 MDE Coast Guard Drawing 65-WD 4302-5, Rev D, Shafting Installation to Suit If 1312 MDE Coast Guard Drawing 65-WD 4302-5, Rev D, Shafting Installation to Suit If 1312 Coast Guard Drawing 65-WD 2200-3, Rev A, Rudder Stock & Fittings to Suit Jastram JQ081225A
Steering System Coast Guard Drawing 65-WD 2200-7, Rev B, Steering System Arrg't & Foundatins to Suit Jastram
JQ081225A
Coast Guard Drawing 65-WD 2200-8, Rev C, Rudder Post Installation to Suit Jastram JQ081225A
Steering System Coast Guard Drawing 65WD-4808-2, Rev 1, Secondary Drainage Sys Coast Guard Drawing 75F-WLR-330-002, Rev G, Navigation Lights Diagram Coast Guard Drawing 75-WAGL 4301-5, Rev N, Shafting Machining Details to Suit If 1312 MDE Coast Guard Drawing 75-WAGL 4400-3, Rev L, Propeller to Suit IF1312 MDE Coast Guard Drawing 75-WAGL 4400-3, Rev L, Propeller to Suit IF1312 MDE Coast Guard Drawing 75-WAGL 4301-5, Rev N, Shafting Machining Details to Suit If 1312 MDE Coast Guard Drawing 75-WAGL 4400-3, Rev L, Propeller to Suit IF1312 MDE Coast Guard Drawing FL 1204-3, Rev A, Welded Padeyes & Links Coast Guard Drawing FL 6713-203, Rev -, CRP-V850 Transducer (SS505) Adapter Assembly Coast Guard Fleet Drawing FL 2602-10, Rev R, Spud Arrangements and Details Coast Guard Fleet Drawing FL 2804-12, Rev -, U.S.C.G. Emblem Coast Guard Fleet Drawing FL 2804-22, Rev-, Consolidated Visual ID for Cutters NAVSEA Drawing 167-7379842, Rev A, Procedure & Welding Sequence for Non-Ballistic, Watertight
& Airtight Quick Acting or Individually Dogged Personnel Doors
COAST GUARD PUBLICATIONS
«REF_A»
Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors
Manual Coast Guard Technical Publication (TP) 3173, SWBS 324, Navigation Light Panel Coast Guard Technical Publication (TP) 3494, 09-DEC-03, Shaft Seal - Type Fse Coast Guard Technical Publication (TP) 4506, Wartsila TM-EL-68839, Issue A, Mar 2005, Rudderstock
Seal Type EL Coast Guard Technical Publication (TP) 5491, SWBS 256, Apr 2013, Keel Grid Cooler (Duramax) Fire Prevention and Response Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2014, General
Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2020, General
Requirements Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2014, Welding and
Allied Processes Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Welding and
Allied Processes viii (REV-0)
Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2020, Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2014, Shipboard
Electrical Cable Test Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2014, Shipboard
Electrical Cable Removal, Relocation, Splice, Repair, and Installation Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2020, Auxiliary
Machine Systems Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2014, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2020, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures Surface Forces Logistics Center Standard Specification 8634 (SFLC Std Spec 8634), 2020, Drydocking Surface Forces Logistics Center Standard Specification 8635 (SFLC Std Spec 8635), 2020, Temporary
Services Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2020, Temporary
Hull Accesses Welding and Allied Processes
OTHER REFERENCES
American Bureau of Shipping (ABS) 2, Rule Requirements for Survey After Construction, 2007, Part 7, Appendix Section 10, Guide for Bronze and Stainless Steel Propeller Castings American National Standards Institute/American Water Works Association (ANSI/AWWA) C652, 2011, Disinfection of Water-Storage Facilities American National Standards Institute/American Water Works Association C652 (ANSI/AWWA C652), 2019, Disinfection of Water-Storage Facilities American National Standards Institute/NSF International (ANSI/NSF) 61, 2008, Drinking Water System
Components - Health Effects American National Standards Institute/NSF International (ANSI/NSF) 61, 2015, Drinking Water System
Components - Health Effects American Society of Mechanical Engineers (ASME) B16.25, Buttwelding Ends American Society of Mechanical Engineers (ASME) B16.34, 2017, Valves-Flanged, Threaded, and
Welding End APM: If work is being done in DD, no cofferdam is needed; delete cofferdam protective measures paragraph 3.1.3 and above NAVSEA ref. Above NAVSEA ref is accessible on-line ASTM International (ASTM) B 843, 2007, Standard Specification for Magnesium Alloy Anodes for
Cathodic Protection ASTM International (ASTM) D1330, 2004, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets ASTM International (ASTM) D1330, 2015, Standard Specification for Rubber Sheet Gaskets ix (REV-0)
ASTM International (ASTM) D1709, 2008, Standard Test Methods for Impact Resistance of Plastic Film by the Free-Falling Dart Method
ASTM International (ASTM) D1922, 2008, Standard Test Method for Propagation Tear Resistance of Plastic Film and Thin Sheeting by the Pendulum Method
ASTM International (ASTM) D3951, Reapproved 2004, Standard Practice for Commercial Packaging ASTM International (ASTM) D4138, 2013, Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means ASTM International (ASTM) D5363, 2008; Standard Specification for Anaerobic Single-Component
Adhesives (An) ASTM International (ASTM) D5363, 2016, Standard Specification for Anaerobic Single-Component
Adhesives (AN) ASTM International (ASTM) D882, 2009, Standard Test Method for Tensile Properties of Thin Plastic
Sheeting ASTM International (ASTM) F992, 2017, Standard Specification for Valve Label Plates Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment Code of Federal Regulations (CFR) Title 29, Part 1915, Section 15, 2007, Shipyard Employment Commercial Item Description (CID) A-A-52624, Nov 2008, Antifreeze, Multi Engine Type, Ethylene
Glycol (For Caterpillar equipment applications, use CAT Extended Life Pre-Mix coolant.)
Commercial Item Description (CID) A-A-59313, Nov 2003, Thread Compound; Anti-seize, Zinc Dust-
Petrolatum Commercial Item Description (CID) A-A-59316, 2016, Abrasive Materials; for Blasting Fernstrum Gridcooler Installation and Maintenance Manual, 2013, Form 175 International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -
Manufacturing Tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50 m, Inclusive International Standard For Organization (ISO) 484/2, 1981, Shipbuilding - Ship Screw Propeller -
Manufacturing tolerances - Part 2: Propellers of Diameter Between 0.80 and 2.50m, Inclusive Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-61, 2013 Edition, Pressure Testing Of Steel Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-67, 2017 Edition, Butterfly Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS) SP-72, 2018 Edition, Ball Valves with Flanged or Butt-Welding Ends for General Service Manufacturers' Standardization Society of the Valve and Fittings Industry (MSS) SP-80, 2013 Edition, Bronze Gate, Globe, Angle and Check Valves Manufacturers Standardization Society of the Valve and Fittings Industry (MSS), SP-58, 2009, Pipe
Hangers and Supports – Materials, Design, Manufacture, Selection, Application and Installation MIL PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application MIL-A-22262, Mar 1996, Abrasive Blasting Media Ship Hull Blast Cleaning MIL-A-22262, Mar 1996; Abrasive Blasting Media Ship Hull Blast Cleaning MIL-DTL-1222, Dec 2000, Studs, Bolts, Screws and Nuts for Applications Where a High Degree of
Reliability Is Required Military Specification MIL-A-22262B, March 1996, Abrasive Blasting Media Ship Hull Blast Cleaning MIL-PRF-16173, 2006, Corrosive Preventive Compound, Solvent Cutback, Cold Application MIL-PRF-16173, Sep 2006, Corrosion Prevention Compound, Solvent Cut-Back, Cold-Application x (REV-0)
MIL-PRF-16173, Sep 2006, Corrosion Preventive Compound, Solvent Cutback, Cold-Application MIL-PRF-24647, Jan 2018, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-S-45180, 1998, Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-S-45180, 1998; Sealing Compound, Gasket, Hydrocarbon Fluid and Water Resistant MIL-STD-167-1, Nov 2005, Mechanical Vibrations of Shipboard Equipment (Type I - Environmental and Type II - Internally Excited) MIL-STD-2191, Nov 1992, Nov 1992, Repair Welding, Weld Cladding, Straightening, and Cold Rolling of Main Propulsion Shafting National Sanitation Foundation Standard//American National Standards Institute 372 (NSF/ANSI 372), 2020, Drinking Water System Components – Lead Content National Sanitation Foundation Standard/American National Standards Institute 61 (NSF/ANSI 61), 2016, Drinking Water System Components – Health Effects Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-
PRO-160, Nov 2011, Chapter 16, Cofferdams Naval Sea Systems Command (NAVSEA) Underwater Ship Husbandry Manuals (UWSH) S0600-AA-
PRO-160, Nov 2011, Chapter 16, Cofferdams NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and
Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2019, Cork and
Rubber Composition Sheet; for Aromatic Fuel and Oil Resistant Gaskets Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) G-6032, 2020 Grease, Plug Valve, Gasoline and Oil Resistant, NATO Code Number G-363, Metric SPIWG: Recommend MIL Pref be replaced with 6310 reference.
The Society for Protective Coatings (SSPC) Surface Preparation Specification No. 1 (SSPC-SP 1), 2004, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2016, Solvent Cleaning The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power-Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC) Surface Preparation Standard No. 11 (SSPC-SP 11), 2013, Power-Tool Cleaning to Bare Metal The Society for Protective Coatings (SSPC), January 2015, Paint Application Specification No. 2 (PA-2), Procedure for Determining Conformance to Dry Coating Thickness Requirements The Society for Protective Coatings (SSPC)/NACE International (NACE) 2007, Joint Surface Preparation
Standard SSPC-SP 10/NACE No. 2, Near-White Metal Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP 10/NACE No.2, 2007, Near-White Blast Cleaning The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation
Standard SSPC-SP 12/NACE No.5, 2002, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating xi (REV-0)
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP 12/NACE No.5, 2007, Surface Preparation and Cleaning of Steel & Other Hard Materials by High and Ultrahigh Pressure Water Jetting
The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation Standard SSPC-SP WJ-2/NACE WJ-2, 2012, Waterjet Cleaning of Metals – Very Thorough Cleaning
The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2004, Near-White Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Blast Cleaning
The Society for Protective Coatings (SSPC)/NACE-International (NACE) Joint Surface Preparation Standard SSPC-SP 10/NACE No. 2, 2007, Near-White Metal Blast Cleaning
The Society for Protective Coatings SSPC-SP 10/NACE No.2, Jan 2007, Near-White Blast Cleaning The Society for Protective Coatings SSPC-SP 11, Jul 2012, Power Tool Cleaning to Bare Metal xii (REV-0)
CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY
The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.
WORK
ITEM
MTI ITEM DESCRIPTION NSN/PN QTY ESTIMATED
COST
($/UNIT)
18 N Wartsila FSE
H74537-02 Major Overhaul Kit
(WLP001365-001)
NSN: 01-560-3274 2 ea. 7,680.00
24 Y **Propeller, LH NSN: 2010-01-534-9089 1 ea. 13,000.00 24 Y **Propeller, RH NSN: 2010-01-534-9095 1 ea. 13,000.00 26 N ***Fathometer
Transducer, Shallow Water, 50-200 kHz
(Airmar Technology
SS505)
NSN: 5845-01-470-2500 1 ea. 343.63
28 Y **2 1/2 inch Duplex Strainer
PN: Hayward, Model # B148 1 ea. 1,338.90
29 Y **Rudder - Steering NSN: 2040-01-530-9095 2 ea. 28,675.25 29 N **Upper Rudder bearing (SKF PN
23222CC/W33)
NSN: 3110-01-F11-2241 2 ea. 547.88
29 N Rudder EL Seal, Major Overhaul Kit
(WLP-001427001)
NSN: 5330-01-646-5935 2 ea. 4,000.00
46 Y *Transducer Cover Plate
N/A 1 ea. 50.00
64 N ***Fathometer Transducer, Shallow Water, 50-200 kHz
(Airmar Technology
SS505)
NSN: 5845-01-470-2500 1 ea. 343.63
80 Y *Transducer Cover Plate
N/A 4 ea. 50.00
85 N 24” x 24” RWTQA Spring Balanced Hatch, 4-Dog, 6” coaming, PN: 803-1645097: 1 ea. $9,600.00
85 N 36” x 42” RWTQA Spring Balanced Hatch, 4-Dog, 6” coaming
PN: 803-1645097 1 ea $14,160.00
86 N Iota Engineering DLS-27-15 Battery
Charger / Power Converter
P/N: DLS-27-15 FSC: 6130 1 ea. $ 230.00
86 N McDermott Masthead TB5LED-MAST-24-P-DH-30FT 1 $990.00 xiii (REV-0)
Lt, 5 nm vis 86 N McDermott PORT
Running Lt, 2 nm vis
TB2D-PORT-24-P-DH-30FT 1 $660.00
86 N McDermott STBD Running Lt, 2 nm vis
TB2D-STAR-24-P-DH-30FT 1 $660.00
86 N McDermott Stern Lt, 2 nm vis
TB2D-STERN-24-P-DH-30FT 1 $660.00
86 N McDermott Amber Signal Lt, 3 nm vis
TB3D-78-AMBER-24-P-30FT 2 $363.00
86 N McDermott Red Signal Lt, 3 nm vis
TB3-78-RED-24-P-30FT 2 $363.00
86 N McDermott White Signal Lt, 3 nm vis
TB3-78-WHITE-24-P-30FT 2 $363.00
86 N McDermott PORT Running Lt, 2 nm vis
TB3-PORT-24-P-DH-30FT-
BRKT
1 $990.00
86 N McDermott STBD Running Lt, 2 nm vis
TB3-STAR-24-P-DH-30FT-
BRKT
1 $990.00
86 N McDermott Barge Special Flashing Lt, 2 nm vis
TB-266-TOW-24-P-DH-180-
30FT-BRKT
1 $990.00
86 N Enersys Backup Battery
PN: NP7-12 NSN: 6140-01-365-
2 $30.00
*Government-loaned property, which shall be returned to the vessel upon completion of the availability.
**New or refurbished equipment that the Government may provide for installation in place of existing equipment.
***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter xiv (REV-0)
CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS
The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5 (Inspection report particulars)):
Work Item Title
2 Hull Plating, U/W Body, Ultrasonic Testing - Tender
4 U/W Body, Preserve, 100 percent - Tender
9 Appendages, U/W, Leak Test - Tender
12 Voids, Non-Accessible, Leak Test
14 Tanks, MP Fuel Service, Clean and Inspect - Tender
18 Propulsion Shaft Seals, Mechanical Overhaul and Inflatable Renew
19 Propulsion Shafting, Remove, Inspect, and Reinstall
20 Propulsion Shaft Bearings, External, Check Clearances
28 Sea Strainers, Duplex, All Sizes, Overhaul
29 Rudder Assembly, Remove, Inspect And Reinstall
46 Drydock - Tender
50 Hull Plating, U/W Body, Ultrasonic Testing - Barge
55 Appendages, U/W, Leak Test - Barge
57 Voids, Non-Accessible, Leak Test - Barge
59 Tanks, MP Fuel Service, Clean and Inspect - Barge
61 Tanks, Ballast, Clean and Inspect - Barge
65 Accessible Voids, Preserve, 100 Percent - Barge
70 U/W Body, Preserve, 100 percent - Barge
76 Sea Strainers, Duplex, All Sizes, Overhaul - Barge
82 Drydock - Barge
84 Bilges, Preserve xv (REV-0)
90 Sewage Piping, Renew
91 Potable Water Piping, Renew xvi (REV-0)
PRINCIPAL CHARACTERISTICS - TENDER
65’ WLR (A-CLASS), SMALL BUOY RIVER TENDER
PHYSICAL
Length overall 65' 10" Depth 7' 8" Maximum beam 21'0" Frame spacing 1' 6" Full load draft 5' 2 5/16" LCF Draft Full load displacement 132.39 Long Tons Fresh Water
HULL
Hull material Steel
MACHINERY
Number of propellers 2 Number of blades 5 Diameter of propeller 48" Pitch 46" fixed
RPM 370
TANK CAPACITIES
Fuel tanks Fresh water tanks Lube oil xvii (REV-0)
PRINCIPAL CHARACTERISTICS - BARGE
130' CGB, BARGE
PHYSICAL
Length overall 130' 0" Depth 7' 6" Maximum beam 30' 0" Frame spacing 15" - 30" Full load draft 4’ 3" (LCF Draft) Full load displacement 240.76 Long Tons SW
1 (REV-0)
00000_0522_FLT
REC_00000_FLT_Commercial Project @ Contractor’ Facility (0121)
General Requirements
1. SCOPE
1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed at a commercial contractor’s facility for Coast Guard vessels.
1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and 'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.
2. REFERENCES
COAST GUARD DRAWINGS
None
COAST GUARD PUBLICATIONS
Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), Latest Version, General Requirements Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), Latest Version, Welding and Allied Processes Surface Forces Logistics Center Standard Specification 5550 (SFLC Std Spec 5550), Latest Version, Fire Prevention and Response Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), Latest Version, Requirements for Preservation of Ship Structures
OTHER REFERENCES
Code of Federal Regulations (CFR) Title 29, Part 1915, Occupational Safety and Health Standards for
Shipyard Employment NAVSEA Technical Publication T9074-AD-GIB-010/1688, (TP 1688), July 2012, Requirements for
Fabrication, Welding, and Inspection of Submarine Structure
2 (REV-0)
3. REQUIREMENTS
3.1 General. The Contractor must conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability. The requirements of this WI applies to all work under the scope of this contract, whether explicitly stated in all following work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.
3.1.1 The Contractor must conform to all requirements specified in SFLC Std Spec 5550 and in the Fire Protection and Response work item, as applicable, during the performance of this availability.
3.1.1.1 Fire Safety Plan submission. The Contractor must submit a copy of the CFR 1915, Subpart P, Fire Safety Plan with the Contractor’s bid when work will be conducted in a Contractor–owned facility. Include any MOA(s) with local firefighting facilities.
3.1.1.2 Fire Plan submission. The Contractor must submit a copy of the developed availability specific fire plan as requested in the Fire Protection and Response work item, with the Contractor’s bid.
NOTE
NAVSEA drawings listed will be available FOR INSPECTION ONLY from the Coast Guard Port Engineer post-award. SFLC will not redistribute NAVSEA documents.
Contractors can apply to NAVSEA headquarters directly for copies.
3.2 Contractor-provided fire watch personnel. The Contractor must provide fire watch personnel and equipment.
3.2 Fire watch requirements. The Contractor must refer to 3.3.1.3 (Fire watch requirements) of SFLC Std Spec 0000, in accomplishing the following task:
• Provide fire watch personnel and fire extinguishers for the duration of the availability period, during and beyond noted Coast Guard fire watch support.
3.3 Preservation requirements. The Contractor must accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.
3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec 6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).
3.3.2 Coating colors and system color schemes. The Contractor must obtain a written KO authorization to deviate from any coatings required in SFLC Std Spec 6310 Appendix C before work.
3.3.3 In-process quality control measures. The Contractor must abide by all the safety, preservation, and quality control requirements specified in SFLC Std Spec 0000, paragraph 3.2.4.2 (In-process QC measures for “critical-coated surfaces”).
3.3.3.1 Quality control requirements. The Contractor must abide by the following when performing preservation related inspections. The following measurements must be randomly spaced throughout for the purposes of providing a representation of the entire prepared or coated surface.
3.3.3.1.1 Surface profile measurements. One surface profile measurement must be taken for every 200 square feet for the first 1000 square feet; for each additional 500 square feet or less, one profile measurement must be taken.
3 (REV-0)
Profile measurements must be taken in accordance with SFLC Std Spec 6310, paragraph 3.1.8.3 (Surface profile measurements). A “measurement” for surface profile is defined as follows:
• ASTM D4417, Method B: One profile measurement is the average (mean) of 10 individual readings.
• ASTM D4417, Method C: One profile measurement is the average (mean) of 2 individual readings.
3.3.3.1.2 Soluble salt conductivity measurements. 5 conductivity measurements must be taken every 1000 square feet. For submerged (immersed) applications conductivity measurements must not exceed 30 microsiemens/cm.
For non-submerged (non-immersed) applications conductivity measurements must not exceed 70 microsiemens/cm. If a conductivity check fails, clean the surface in accordance with SFLC Std Spec 6310, paragraph 3.1.8.5 (Soluble salt removal).
3.3.3.1.3 Coating thickness measurements. Three area measurements must be taken for the first 1000 square feet;
for each additional 1000 square feet, perform an additional area measurement. A “measurements” for coating thickness is defined as follows:
• SSPC-PA 2 defines an area measurement as 5 separate spot measurements randomly spaced throughout a 100 square foot area.
• SSPC-PA 2 defines a spot measurement as 3 gage readings and each new gage reading the probe must be moved to a new location within a 1.5 inch diameter circle defining the spot.
3.4 Welding and brazing requirements. The Contractor must perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.
3.4.1 HY-130 material substitution. The Contractor must be aware that HY-130 steel plating is no longer commercially available. For the purpose of performing flight deck repairs on US Coast Guard WMEC-270 “B- Class” cutters, Weldox 900 steel plating has been approved as a replacement for HY-130. Due to the similarity in material properties and weldability of HY-130 and Weldox 900, all welding procedures and welder qualifications for welding Weldox 900 must be the same as those outlined in NAVSEA TP 1688 as applicable for welding HY- 130.
3.4.2 Standard spec modification. For any welding involving HY-130 on the flight deck of WMEC-270 “B-Class” cutters, perform all welding and allied processes, and non-destructive evaluation (NDE) in accordance with NAVSEA TP 1688. The Contractor must be aware that the welding requirements specified in this document take precedence over paragraph 3.3.6 of SFLC Standard Spec 0000 for the purpose of welding involving HY-130.
3.4.3 Approval to weld HY-130. To obtain Coast Guard approval to weld on HY-130 steel for WMEC-270 “B- Class” cutters, the Contractor must provide written Performance Qualification Records (PQR’s) for each process to be used. The PQR’s must be approved by one of the regulatory agencies affirming that the WPS meets the welding requirements of NAVSEA TP 1688. In addition, the Contractor must ensure that all subcontractors, prior to performing welding operations, have qualified procedures by meeting all the requirements set forth in this document.
NOTE
NAVSEA approval is NOT required for welding procedures submitted but the procedures must be reviewed and shown to satisfy the requirements set forth in NAVSEA TP 1688, by a welding regulatory agency. The requirements for welding Weldox 900 are considered the same as those for welding HY-130.
3.5 Environmental protection requirements. The Contractor must adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:
4 (REV-0)
3.5.1 Contractor operated (non USCG) facilities. The Contractor must provide and maintain environmental protection as defined in SFLC Std Spec 0000 Appendix A, Requirements for Environmental Protection at Contractor Operated (Non USCG) Facilities, as applicable, during the performance of this availability. Contractor must plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor must comply with applicable Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item must not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.
3.5.2 Test and procedures. The Contractor is required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work must be done by qualified laboratories; and where required by law, the laboratories must be certified.
3.5.3 Regulatory notifications. The Contractor is responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The Contractor must submit copies of all regulatory notifications to the Contracting Officer and the local Facility Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications must be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System (NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.
3.5.4 Environmental manager. The Contractor must appoint in writing an Environmental Manager for the project, who is responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager must ensure compliance with Hazardous Waste Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out;
ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas; ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the Environmental Records binder and required documentation, including environmental permits compliance and close-out.
3.5.5 HW disposal. Contractor must comply with SFLC Std Spec 0000 Appendix A, Requirements For Environmental Protection At Contractor Operated (Non USCG) Facilities for HW disposal.
3.6 Local Policy. The Contractor must refer to site (e.g. Base) Regulations and Instructions for details regarding local policies (e.g. crane services, parking, or facility usage).
3.7 SFLC Standard Specification approved changes. The Contractor must be aware that the following are approved changes to published SFLC 2020 Edition Standard Specifications and supersede published content:
3.7.1 SFLC Standard Specification 8636. Add missing paragraphs between 3.2 and 3.5 of Std Spec 8636 as follows:
5 (REV-0)
“3.3 Access cut boundaries. The Contractor shall ensure that access cuts comply with the requirements and restrictions detailed in the following and in SFLC Std Spec 0740, and referenced codes.
3.3.1 Location of boundaries. Boundaries of access cuts and closure plates shall, in general, be located between principal ship framing, bulkheads, and other structural members and shall be at least three inches from any of these members or from the toes of other welds. A reduction in this three inch minimum may be approved by the KO on a case by case basis provided sufficient clearance is maintained for welding and inspection requirements. The boundaries of access cuts and closure plates should land on existing butts or seams, wherever practicable. The boundaries of prior access cuts should be utilized wherever possible. Boundaries may extend across one or more frames as required for the size of the opening.
3.3.2 Access hole dimensions and arrangements. Holes or access cuts shall be the minimum size necessary and shall be in accordance with the following:
• Rectangular access cuts and closure plates welded into primary hull structure shall be at least 12 inches wide in the lesser dimension.
• For circular access cuts, the minimum diameter shall be 4T, where T = thickness of the involved structural member, but not less than three inches.
• Circular closure plates for access cuts less than two feet in diameter shall be dished 1/16 to 1/8 inch to allow for shrinkage when welded.
• Corners of rectangular access cuts and closure plates shall have a minimum radius of 6 inches except when a boundary lands on an existing hull longitudinal seam or transverse butt weld.
• Corners at an existing seam or butt shall intersect at a 90 degree angle.
• Cuts that are to cross existing butts or seams shall do so at an angle of 90 degrees plus or minus 15 degrees.
• In primary hull structure, existing welds forming the boundary of a cut shall be cut back 3 inches beyond the toe of the access cut, except that the cut back shall not intersect or cross an existing weld, frame, or structural member. In which case, the cut back may be reduced to a minimum of two inches in length.
• Existing welds crossed by the cut shall not be cut back.
3.3.3 Primary hull structure. Primary Hull Structure includes the shell, main strength decks, principal longitudinal bulkheads, vertical keel, deep web girders and stiffeners designed to withstand the ship bending stress.
3.3.4 Mechanically fastened joints. Welding closer than six inches to a mechanically fastened joint should be avoided. When access cuts cross or come within six inches of a mechanically fastened joint, the fasteners shall be checked for tightness and if necessary, loose fasteners shall be seal welded or removed, and replaced for a distance of 6 inches beyond the edge of the cut. When a cut crosses a mechanically fastened seam the cut plates shall be repaired using single V welds backed with glass tape (MIL-C-20079) to prevent fusion between the mechanically fastened plates.
6 (REV-0)
3.4 Ship integrity maintenance. The Contractor shall maintain safety and ship integrity by installing temporary guarding and coaming, in addition to weathertight and watertight closures. Remove these temporary fabrications after closing the hull access, and grind surfaces flush in way of removals. For shell plating cuts made at or below the waterline where temporary closures are impractical, the Contractor shall secure each vulnerable compartment and subdivision to minimize potential damage to the extent permitted by the scope and urgency of the work.
3.4.1 Guarding. Install temporary guards in accordance with 29 CFR 1915.73.
3.4.2 Coaming. Ensure that in areas where flammable liquids may be stored, a 4 inch high metal coaming shall be installed on the surface of the deck with tack welds and fully sealed with caulking compound. The coaming shall encircle the access cut in the deck.
3.4.3 Weathertight and contamination closures. Fabricate temporary closures, using fire retardant material, before cutting access openings and install closures whenever access is not in use. Closures shall be:
• Constructed to protect the access from inclement weather and entry of contaminants (shall include a coaming or dam on the deck to redirect rain runoff away from the opening).
• Fitted with fasteners that permit rapid installation and removal.
• Able to support a minimum of 150 pounds per square foot for horizontal deck closures.
• Where the access opening is in way of a removed hatch, scuttle or door, the closure shall be configured to allow normal passage of ship’s personnel and equipment.
3.4.4 Watertight closures. Ensure that access openings created four feet or less above the maximum anticipated waterline shall include temporary watertight closures when the vessel is waterborne.
NOTE
NAVSEA S0600-AA-PRO-160/CH16 provides requirements for design, fabrication, and installation of temporary watertight closures.”
3.7.2 SFLC Standard Specification 0000. Replace paragraph 3.3.4 Vessel access, as follows:
"3.3.4 Vessel access. During work at the Contractor’s facility, provide access and/or egress to and from the vessel in accordance with 29 CFR 1915.74, Subpart E. Provide a minimum of two gangways that have the following:
• Adequate walking surface width and strength and be safely secured.
• A railing, with a mid-rail, on each side of the gangway, and a turn table if necessary.
• Substantial steps properly secured and equipped with at least one handrail, when the upper end of the gangway rests on or is flush with the top of the bulwark of the dock.
• Nets or other suitable protection on both sides, when there is a danger of personnel falling between the ship and the dock. Nets and other suitable
7 (REV-0)
protection must extend beyond the projected area of the access and egress points so as to catch a personnel that may be falling outward: i.e., the nets must be wider than the gangway.
• Proper trimming at all times.
• Adequate illumination for their full length.
• Separated by one-fourth the length of the vessel, at a minimum, as to mitigate the possibility that an incident could block both means of escape."
3.7.3 SFLC Standard Specification 8635. Replace and add paragraphs as follows, "3.3.10.4.1 Contractor-furnished supporting equipment. Provide all hoses and fittings needed to supply water to the system. Provide pressure gauges at the connection(s) to the ship and the furthest firehose station to allow personnel to clearly read the gage-face to demonstrate or record the required water pressure is available at all energized portions of the system."
"3.2.3 Shipboard access/egress and routing of temporary services. Maintain a primary and secondary means of access/egress for each vessel, where practicable.
Pre-plan for the installation of temporary services to minimize the total number of service leads penetrating the hull by maximizing the use of backbones and/or manifolds for industrial services. Pre-planning for the installation of temporary services shall include removal (first in, last out, when no longer required). Pay special attention to transitional spaces (cross passages, top and bottom of stairwells) where services could potentially fall and restrict emergency personnel egress and/or casualty responder access."
"3.2.3.2…
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