Attachment 1 Technical Specificaions.pdf

Technical Specifications

Supply Activity Europe

EDGE BANDING MACHINE

TABLE OF CONTENTS

1. OVERVIEW

2. FURTHER COMMON REQUIREMENTS

3. TRANSPORT AND TRAINING REQUIREMENTS

4. DELIVERY ADDRESS / UNLOADING AREA

ATTACHMENTS

1. OVERVIEW

Electrical Characteristic Data

Electric for variable feed 400 V / 50 Hz, 2.2 kW/ 2.95 HP, CE proofed.

Technical Data

Edge-bander for edging and post-processing plate-shaped materials

Edging thickness coiled edging: 0.4 - 3 mm

Edging thickness of cut-length edging:

- max. 3 mm with unit FF30233

- max. 8 mm without unit FF302

- Edge height: max. 65 mm

- Workpiece thickness: 8 - 60 mm

- Workpiece width: min. 65 mm

- Workpiece length: min. 160 mm

- Feed speed: variable 10 - 18 m/min

User friendliness, productivity, accuracy and reliability for years due to torsion free welded machine base, conveyor chain with intelligent transport rail lubrication, pneumatic lock at machine infeed for shortest workpiece distance, electric pressure bridge adjustment, variable feed rate 10 -18 m/min.

Controls and Operation

With rotating and swiveling control panel, dust proof. Comprehensive program memory, recording of all operational data, service messages in plain text. Fully automatic operation of processing units on NC servo axes.

Glu Jet Hybrid Technology

Highly flexible adhesive application by patented nozzle technology for invisible glue lines. EVA and PUR adhesives are processed as standard without extensive and expensive additional equipment.

- Glue processed in the form of cartridges and granules.

- Neutral or colored glue changes in an instant.

- Lowest energy costs due to short heat-up in 3 minutes.

- Automatic cleaning of the glue system at your fingertips.

Aggregate Technology

Modern and solid processing units to ensure the high-quality processing of edges and ensure the highest quality of the finished furniture.

Tool Technology

Diamond tipped milling tools, state of the art technology with an integrated chip disposal, each matched to your application.

Base frame for highly rigid welded design, stable pressure bridge with twin-row rubberized pressure rollers.

Surface hardened round steel guide with direct drive for adjusting pressure bridge Motor-driven height adjustment for pressure bridge Integrated control cabinet, easily accessible.

Integrated chip collector box at end of machine, rotating and tilting control panel located ergonomically at eye height.

Roller-mounted pull-out workpiece support, manual lubrication nipples for intelligent transport chain lubrication Pneumatic locking roller for the minimum workpiece interval at machine entry, light barrier for workpiece recognition.

Machining area covered by large, space-saving, noise-insulated safety cover with large hood opening.

Powerful drive motor for shock-free transport of workpieces by workpiece chain Transport chain runs on precision half-round flat guides, chain pads on transport chain with high lug for perfect grip on workpieces.

Machine Operation

Edge Control with minimum 21.5" 16:9 color touchscreen

High performance controls for extremely simple machine operation for efficient machine setup and conversion.

Rotating and tilting control panel at eye level with Windows-like user interface, all information is displayed in plain text and/or graphics, with extensive program memory.

External USB interface

IntelliSet

Intelligent tool correction which allows intuitive adjustment of all milling and scraper operations, so that the operator can see graphically at any time which corrections are being made in which direction.

Values entered at the control for horizontal and vertical tool infeed have to automatically converted to the actual axis values in the background, so that test workpieces are not required.

Fast setting technology

To make it possible for edgebander to perform various operations simultaneously. Units can be switched on intelligently without having to empty the machine before running a set-up process, making it possible to fully utilize the entire capacity. The locking roller at the machine infeed controls the setup gap dynamically.

Eco Mode

Power-saving mode must be an automatic stand-by mode, which puts all drives out of operation as soon as no workpiece is entered into the machine. The motors must correspond to the new energy-efficiency class IE 3. If a workpiece Is not entered into the machine over a longer time period (6 minutes) the heater of the glue application system automatically shuts down, so that no more energy is consumed by the machine.

LED-Lamps (3 pc) for the infeed area/ post-processing area Modern LED technique with tempered, break-proof glass including LED workpiece sequence display.

Automatic lubrication of the transport chain Intelligent automatic transport chain lubrication.

Sensor-controlled unit, for metering lubricate to match load.

iTronic - pressure and glue quantity control automatic, program controlled fine adjustment for optimum adjustment to edge thickness, edge materials and glue types which guarantee the best process results.

Automatic package must consist of:

- automatic glue quantity control

- adaptive guillotine

- automatic pressure section

- monitoring of remaining glue quantity

- automatic PUR purge system

Infeed Area lnfeed fence 1350 mm long, extended infeed fence for exact feeding of very long workpieces to the pre-milling unit, simply adjustable for the regulation of the chip dropping during milling.

Pre-Milling Unit

Pre-milling unit must be 2 x 2.0 kW/ 2.7 HP, 200 Hz, 12000 min -1 with 2 cutter units for joining the panel edge 1 x counterclockwise run, 1 x clockwise run max. joint thickness: 3 mm

- Advantage Airstream Technology:

- Low-noise operation in use and idling -3 dB(A)

- Chip capture rate up to 99% through Airstream technology.

This means significantly less double cutting, longer tool life and less cleaning effort 35° axis angle ensures excellent cutting quality. Resharpening zone = 1.5 mm diamond, up to 3-4 re-sharpen able (depending on material).

Must include one Diamond cutter dia. 70 x 64 x 30 mm, 2+2 teeth, left hand Air Stream System and one Diamond cutter, dia. 70 x 64 x 30 mm, 2+2 teeth, right hand Air Stream System.

Edge Feeder

Swiveling cross-cut shears, automatic transport of coils and strips, max. load capacity: 150 mm for coils: max. edge thickness 3mm (material dependent) forward cut up to max. 65mm edge height (material dependent) max cross section 135 mmi (material dependent) incl. support table for coils dia. 820 mm

Pressure Unit

Pressure section first roller driven, 2 support pressure rollers motorized with pneum. control of the pressure rollers.

PLC-controlled adjustment of edge thickness via NC servo-drive

End trimming unit (60 mm) pneumatic (2 x 0.45 kW/ 0.6 HP, 12000 min -1) with electro pneumatic angle adjustment O -10° for coils and strips max. 15 x 65 mm (= 975 mm2 at max.

10 m/min) Edge cross-section depending on feed speed and material.

End trimming chips collector to collect the end trimming chips from the end trimming aggregate

Multifunctional trimming unit

100% repetition accuracy at the touch of a button based on zero clearance mechanisms and 6 fully digital NC servo-axes. Machine adjustments on linear guides. With standard blast nozzles in front of sensing rollers to blow away chips in front of sensing areas. Horizontal sensing with angular sensing rollers developed especially for processing modern, high gloss edging.

Multi profile tool:

Flush trimming 8 mm, Radius 1,3 mm + Radius 2 mm.

Profile cutting unit

(1 x 0.3 kW/ 0.4 HP, 300 Hz, 15000 min -1) incl. motorized horizontal adjustment of the axis profile cutting function up to 3 mm edging thickness workpiece thickness: 12 - 60 mm incl.

diamond tool R = 2 mm, incl. automatic plunge-out control for edge thickness over 8 mm (max.

feed speed 10 m/min), Incl. dust extraction.

Special package for shelves with rounded faces Diamond coated cutter dia. 60 mm x 10 mm, dia. 16 mm, Z = 3, R = 2 mm with integrated chip removal, for corner copy.

Required accessories

Scraper unit with motor-driven adjustment of 6 axis, with chip remover. incl. blast nozzles with two multi-scraper holders, incl. cutting tools R 1,3 + R 2 mm.

Surface glue scraper with pre and post tracing device for scraping out superfluous glue on the complete panel length for a clean glue line. Pneumatic top shift facility (shifting range 20 mm) incl. 2 blow nozzles, incl. 2 HW turnover knifes (4-fold), incl. dust extraction hood.

Buffing unit (2 x 0.2 kW/ 0.27 HP, 50 Hz, 1,400 min-1) For edge cleaning and polishing, with 2 textile buffing wheels, tilt range 0 - 5°.

Sprayer unit for the in- and outfeed area.

For the infeed area: Electronically controlled sprayer with release agent.

For the outfeed area: Electronically controlled sprayer with cleaning agent.

Sprayer unit after pressure unit to sprinkle the edge with lubricant recommended for high gloss edge material.

Sprayer unit after pressure unit with use of antistatic coolant.

Guide unit for end edge banding on narrow parts. Workpiece thickness: min. 10 mm, max. 60 mm workpiece length: ca. 140 – 450 mm.

2. FURTHER COMMON REQUIREMENTS

- At least a one-year warranty must be included.

- Equipment must be brand new

- Machines must have CE Conformity Declaration.

- 1 EA Operation manual and 1 EA spare parts list in English and German language

- Bolted to ground: YES

- Electrical work: YES (connect to distribution box 380V/32AMP)

For technical evaluation, Contractors shall use the Salient characteristics layout provided with the technical requirements to annotate whether each item noted is fully met or note how it differs from the data noted. Offers submitted without this technical data will be considered non-responsive.

3. TRANSPORT AND TRAINING REQUIREMENTS

- Packing and Transport costs included

- Transport insurance included

- On-site Training in German Language included

4. DELIVERY ADDRESS / UNLOADING AREA

- Kaiserslautern Army Depot

TLSC-E&A / Supply Activity Europe & Africa (SAE/A) Ludwigshafener Strasse 31, Bldg 2267 67657 Kaiserslautern

- Door/access area: Front or Back Door; Door width 5m (see attachments)

Attachments Door entrance:

Installation area: