Attachment 1 - TDP PNTDP0159 VER 001 SPMYM326Q4070.pdf

This is a Technical Data Package (TDP) for a Hose Assembly component designated as SPECIAL EMPHASIS material for use in a critical shipboard system. The hose assembly must be manufactured in strict accordance with NAVSEA Drawing number 6640965 assembly 321, NAVSEA Drawing number 6640819, and Electric Boat Specification 3461, except where amplified or modified herein. The material contains non-metallic components that must satisfy toxicity and flammability requirements per NAVSEA S8800-AG-MAN-010/P-9290, and special engineering approval may be required for materials other than those specified.

The TDP establishes comprehensive requirements for manufacturing, testing, quality assurance, and certification. Manufacturing must include hydrostatic testing per Note A of drawing 6640965 sheet 321, with hoses tested at circumferential chalk lines and fitted adapters under pressure conditions. Lubrication must comply with MIL-PRF-27617 Type III specifications. Off-gassing analysis is mandatory and must be conducted by one of seven approved laboratories including ALS Simi Valley, Electric Boat Corp., Naval Surface Warfare Center Crane, Naval Experimental Diving Unit, Naval Undersea Warfare Center Keyport, VSOL Group, or A&B Environmental Services. Quality system requirements mandate compliance with ISO-10012 or ANSI/ASQC Z540.3 calibration standards, MIL-STD-45662 acceptability, and material traceability per MIL-STD-792. The contractor must maintain configuration control, provide objective quality evidence (OQE), and submit certificates of compliance showing traceability to the marking on each individual item. Material sampling follows zero-defect lot acceptance criteria, and all test certifications must be positive and unqualified, with materials rejected if received without required test certification papers.