Attachment 1 Statement of Work Welding Equipment.pdf

Statement of Work Welding Power Supplies and Ancillary Equipment

1. SCOPE. This specification establishes the requirements for the procurement of welding power supplies and ancillary equipment (wire feeders, welding guns and carts) for the Co-op Center ( Cost Center:521HS), located at Anniston Army Depot, Anniston, Alabama (ANAD). The welding power supplies and ancillary equipment shall be delivered to ANAD by the Contractor with all the functions, capabilities and equipment as described herein. The Contractor shall provide all resources necessary to deliver, demonstrate functional operation and provide warranty service for the welding power supplies and ancillary equipment.

2. RESPONSIBILITIES

2.1. Contractor. The Contractor shall be responsible for:

2.1.1. Delivering the welding power supplies and ancillary equipment

2.1.2. Providing warranty service for welding power supplies and ancillary equipment in accordance with the term of the warranty

2.2. Government. The Government will be responsible for:

2.2.1. Minor assembly and setup of equipment after delivery

2.2.2. Providing employee(s) with a demonstration of functional operation of the welding power supplies and ancillary equipment

2.2.3. Accepting the functioning equipment in accordance with the terms of the contract

2.2.4. Supplying new 60 AMP, 4-pole, 4-wire Appleton Clamping Ring

(Red Tag) power supply plugs, (Part Number ACP6044BC) for Building 212.

3. REQUIREMENTS

3.1. Quantity Requirements.

3.1.1. Air cooled welder – Quantity: 6 – Each welder includes:

3.1.1.1. Miller Electric XMT 450 MPa with auxiliary power (Miller part number 907479001) or equal

3.1.1.2. Miller D-74 MPa Plus (Dual) (Miller part number 951292) or equal

3.1.1.3. Kit, 60/70 Series, .045 VK-GR 4 Rolls (Miller part number 151053) or equal

3.1.1.4. Industrial MIG 4/0 Kit, Lug Connections (Miller part number

300390) or equal

3.1.1.5. Inverter MIGRunner

3.1.2. Water cooled welder – Quantity 2 – Each welder includes:

3.1.2.1. Miller Electric XMT 450 MPa with auxiliary power (Miller part number 907479001) or equal

3.1.2.2. Miller D-74 MPa Plus (Dual) (Miller part number 951292) or equal

3.1.2.3. Miller Electric Coolmate 3 (Miller part number 43007) or equal

3.1.2.4. Kit, 60/70 Series, .045 VK-GR 4 Rolls (Miller part number 151053) or equal

3.1.2.5. Industrial MIG 4/0 Kit, Lug Connections (Miller part number

300390) or equal

3.1.2.6. XR-Pistol Plus 25 ft. Water cooled push pull gun (Miller part number 300757) or equal

3.1.2.7. Inverter MIGRunner/TRAVEL SYSTEM (Miller part number

195445) or equal

3.1.2.8. KIT,DRIVE ROLL POLISHED .047 U-GRV 4 ROLL AL SYSTEM

(Miller part number 265256) or equal

3.1.2.9. KIT,DRIVE ROLL POLISHED 1/16 U-GRV 4 ROLL AL (Miller part number 265257) or equal

3.1.2.10. Two GUIDEs, WIRE INLET NYLON .023 - .052 (Miller part number 221912) or equal

3.1.2.11. GUIDE,WIRE INTERMEDIATE 3/64 AL (NYLON) (Miller part number 205936) or equal

3.1.2.12. GUIDE,WIRE INTERMEDIATE 1/16 AL (NYLON) (Miller part number 205937) or equal

3.2. Performance Requirements – Salient Features and Minimum Requirements

3.2.1. Welding Power Supply

3.2.1.1. Miller Electric XMT 450 MPa with auxiliary power (Miller part number 907479001) or equal

3.2.1.1.1. Capable of GMAW, Gas Metal Arc Welding-Pulse (GMAW-P), Shielded Metal Arc Welding (SMAW), Gas Tungsten Arc Welding (GTAW), Flux Cored Arc Welding (FCAW) and Air Carbon Arc Gouging (CAC-A)

3.2.1.1.2. Rated output: Minimum 450 amps (A) at 38 volts (V) DC 100% duty cycle; 600 A maximum current

3.2.1.1.3. 115 V AC auxiliary power

3.2.1.1.4. 230/460 V AC, 3 phase input power

3.2.1.1.5. Built-in GMAW-P programs

3.2.1.1.6. Compatible with Miller Electric welding equipment currently in use at ANAD Minimum three (3) year Manufacturer’s Warranty

3.2.2. Dual Wire Feeder

3.2.2.1. Miller D-74 MPa Plus (Dual) (Miller part number 951292) or equal

3.2.2.1.1. Wire feed speed of a minimum 780 inches per minute (ipm)

3.2.2.1.2. Wire diameter capacity: 0.023-5/64 in. steel, 0.035-1/16 in.

aluminum

3.2.2.1.3. Remote voltage control

3.2.2.1.4. Capable of GMAW-P

3.2.2.1.5. Digital meters

3.2.2.1.6. Compatible with Miller Electric XMT 450 MPa or equal power supply

3.2.2.1.7. Compatible with Miller Electric welding equipment currently in use at ANAD

3.2.2.1.8. Minimum three (3) year Manufacturer’s Warranty

3.2.3 Water-Cooled Push Pull Gun

3.2.3.1 Miller XR™-Pistol Plus 25 ft. Water (Miller part number 300757) or equal

3.2.3.1.1 Minimum amperage rating of 200 @ 100%

3.2.3.1.2 .030-1/16 in. wire size

3.2.3.1.3 Cable length 25 ft.

3.2.3.1.4 180 degree head angle

3.2.3.1.5 Push/pull torch type

3.2.3.1.6 Minimum one (1) year Manufacturer’s Warranty

3.2.4 Wheeled Cart for Power Supply and Wire Feeder

3.2.4.1 Miller Electric MIG Runner (Miller part number 195445) or equal

3.2.4.1.1 Compatible with Miller Electric 450MPa or equal power supply and

Miller Electric D-74 MPa Plus wire feeders or equal

3.2.5 Drive Roll Kits

3.2.5.1 Miller 60/70 Series, .045 VK-GR 4 Rolls (Miller part number

151053) or equal

3.2.5.1.1 Compatible with 0.045 in. wires

3.2.5.1.2 V Groove

3.2.5.2 Miller Polished .047 U-GRV 4 (Miller part number 265256) or equal

3.2.5.2.1 Compatible with 0.047 in. wires

3.2.5.2.2 U Groove

3.2.5.3 Miller Polished 1/16 U-GRV 4 (Miller part number 265257) or equal

3.2.5.3.1 Compatible with 1/16 in. wires

3.2.5.3.2 U Groove

3.2.6 Wire Inlet

3.2.6.1 Miller Guide, Wire Inlet .023-.052 (Miller part number 221912) or equal

3.2.6.1.1 Nylon

3.2.6.1.2 0.023 in.-0.052 in.

3.2.7 Miller Guide, 3/64

3.2.7.1 Miller Guide, Wire Intermediate 3/64 AL (Miller part number

205936) or equal

3.2.7.1.1 Nylon

3.2.7.1.2 3/64 in.

3.2.8 Miller Guide, 1/16

3.2.8.1 Miller Guide, Wire Intermediate 1/16 AL (Miller part number

205937) or equal

3.2.8.1.1 Nylon

3.2.8.1.2 1/16 in.

3.2.9 Water Coolers for Water-Cooled GMAW Guns

3.2.9.1 Miller Electric Coolmate 3 (Miller part number 43007) or equal

3.2.9.1.1 115 V AC, 50/60 Hz

3.2.9.1.2 Maximum current draw: 4.7 A (60Hz)

3.2.9.1.3 Minimum cooling capacity: 3820 W (13,000 BTU/hr.). 4.2 quart/min

3.2.9.1.4 ICE cooling capacity: 1420 W (4840 BTU/hr.), 1.1 quart/min

3.2.9.1.5 Three (3) gallon tank capacity

3.2.9.1.6 Minimum one (1) year parts and labor Manufacturer’s Warranty

3.2.10 Accessory Kit

3.2.10.1 Miller Industrial MIG 4/0 Kit, Lug Connections (Miller Part Number 300390) or equal

3.2.10.2 15 ft. work cable with lug connector on one end and 600-amp C-clamp on the other end

3.2.10.3 10 ft. 4/0 feeder weld cable with lug connector on one and a lug on the other

3.2.10.4 Flowmeter regulator with 10 ft. gas hose

3.2.10.5 Minimum 0.25 (1/4) year Manufacturer’s Warranty

3.3 Warranty Service

3.3.3 Contractor shall provide its best commercial warranty.

3.3.4 Contractor shall respond to a request for warranty repairs within 24 hours and provide the required repairs within 48 hours unless the Contracting Officer agrees to another period of performance.

3.3.5 Any repair that must be repeated within 90 days shall be made at no expense to the Government.

3.4 Equipment Location. Equipment shall be delivered to Building 212.

3.5 Environmental Compliance. The equipment provided under this contract shall meet all applicable Environmental Protection Agency (EPA) regulations and/or Alabama Department of Environmental Management requirements in effect on the date of the contract. These regulations apply in part to the emission of hazardous pollutants to the environment or human health and shall be adhered to during the service, transportation, storage and operation of the equipment.

4. ACCEPTANCE.

4.1. Conformance. The welding power supplies and ancillary equipment shall meet the requirements of this specification. The Government reserves the right to, at any time during the contract period, require proof of such conformance or to inspect the unit to determine compliance with the requirements of these specifications.

4.2. Performance Test. Upon completion of minor assembly and set up by Government employees, the Contractor shall demonstrate each unit’s ability to meet the performance requirements in accordance with Section 3.2. During these tests, the contractor shall demonstrate proper operation of all controls, functions and features. The Government will provide the components to be tested. All tests must be witnessed by the ANAD Contracting Officer or Contracting Officer’s Representative. Should a malfunction or failure occur during any test, the contractor shall correct the problem and repeat the entire test from start to finish.

4.3. Acceptance. The Government will accept the equipment only after the

Contractor successfully completes the requirements of Paragraphs 4.1 and 4.2 above and provides all training and documentation required herein. Final acceptance will be at Anniston Army Depot. Upon acceptance of all items described above, the Contractor shall submit a completed DD Form 250 for signature by the ANAD Contracting Officer, as final acceptance of the equipment required by this specification (see solicitation for form and instruction).

5. Delivery. The Contractor shall be responsible for delivering the welding power supplies and ancillary equipment to Building 212 at Anniston Army Depot. Delivery Hours are: 7:00 AM – 4:30 PM, Monday – Thursday, Friday 7:00 AM- 3:30 PM, Every other Friday closed.

6. Content

6.1. Operating Manuals – Contractor shall supply operating manuals. The provided manuals shall include at a minimum the following: operating instructions, maintenance instructions, spare parts lists and catalogs. In addition, any other documents normally furnished with the equipment shall be provided. All documentation shall be furnished in the English language. The documentation shall meet the requirements of the following paragraph.

6.2. Operating Instructions - Operating instructions shall include detailed information and instruction covering all equipment controls and operation.

7. Scope Changes - The Contractor shall not proceed with any verbal or written change(s) to the scope of work from sources other than the Contracting Officer, who will provide changes in writing.