Attachment 1 - Statement of Work (SOW)_DDCN_DustCollection.pdf

Statement of Work For

Dust Collection DLA Distribution Cherry Point, NC

Prepared By:

DLA Installation Support New Cumberland, PA DM-FDI; Building 430 Mifflin Avenue

New Cumberland, PA 17070-5000

2022 REVISED

Apr 30, 2014

2022 RE DVISED

AAAAAAAApApApApAApAApAApApApApApApApApAAAApApApApApApApAAAAApAApApApApAAAApAAAApAApApAAAApAApApAApAApApApApAApAAppAAAApApppppApApApApAApApAAAAApAApApppppppprrr rrrrrrrrrrrrrrrr rrr rrrrrrrrrrrrrrrrrrrrr 303030303000303030030303030303030000000300000300300303000000000303000000000000030000000000, ,,,,, 2020202020020202020202020202020020202022020220220220202020202220202020222022220220222020220002002022002022 11141411141141414141114141414114114111114141414141414114141411414141114114441411414414444114441414144414114141111111111141

TABLE OF CONTENTS

1.0 SCOPE 3

1.1 SITE 3

1.2 SYSTEM LAYOUT AND FUNCTION (EXISTING SYSTEM)…………… 3

1.3 CONTRACT LINE ITEMS 4

1.4 PHYSICAL SECURITY…………………………………………………… 6

1.5 AUTHORIZED GOVERNMENT PERSONNEL………………………….. 8

2.0 APPLICABLE SPECIFICATIONS, STANDARDS AND CODES……….. 9

2.1 GOVERNMENT DOCUMENTS…………………………………………… 9

2.2 STANDARDS AND CODES………………………………………………. 10

3.0 REQUIREMENTS 12

3.1 GENERAL REQUIREMENTS……………………………………………. 12

3.2 EQUIPMENT SPECIFICATIONS………………………………………… 18

3.3 TRAINING 28

3.4 ELECTRICAL REQUIREMENTS…………………………………………. 28

4.0 QUALITY ASSURANCE PROVISIONS 30

4.1 LAYOUT OF WORK 30

4.2 SYSTEM MAINTENANCE 30

4.3 SYSTEM CHECKOUT 31

4.4 INSPECTION AND TEST 31

SECTION 1

1.0 SCOPE

The current Dust Collection System and Hopper in Building 150 requires immediate replacement due to significant deterioration. The Power Panel outside of the building requires relocation. The dust collector unit is critical to the Preservation, Packaging, Packing & Marking (PPP&M) mission and if there is a failure, a major work stoppage would occur. The original manufacturer is no longer in business so spare parts are not an available option.

The intention of this project is to replace the existing Dust Collection System with a new/current technology commercially-available system, for building 150 at DLA Cherry Point. This includes the motor, blower, and hopper cyclone separator along with the Dust Collection System unit. This specification covers the necessary management, supervision, tools, supplies, system, incidental work, materials, transportation, engineering, manufacturing, equipment, components, power, permits, staff, and labor to install a new dust collection system, remove the existing old system, and move/relocate the outside power panel that is currently located outside to inside of the building.

SCOPE OF WORK TO BE PERFORMED

Contractor shall be responsible for:

a. Install an Upgrade Dust Collection System and Hopper -Cyclone Separator with a commercial comparable current technology system replacement.

b. Relocate the current power panel outside the building, inside of the building.

c. Demolition and offsite removal of existing systems - Dust Collection & Hopper.

d. Submit System Specifications prior to purchase and install, for review and approval.

e. Must meet existing power requirements.

f. Must meet Air Quality requirements.

g. Install of system shall be per the existing layout (as is where is)of system remains, no changes to layout.

h. Submit final as built drawings of the new system and power panel in AutoCad format. The drawing should show the upgraded equipment system. Drawing details must include dimensions, equipment notation, title-block, etc.. The drawing should include equipment locations/diameter of each vent piping pick-up point, as well as the dimensions of the pick-up points to the ventilation lines and all vent piping runs utilized within this wood shop/dust collection system. The drawing will also show the location of all slide gates.

All utilities shall be shown on the drawing, to include but not limited to, compressed air and electrical service. "As-Built" drawings shall be required at the end of the project, reflecting all the updates and settings/readings.

d. Start on-site work - Contractor shall provide a detailed schedule of work to be conducted on this project. Once the project has begun, the Contractor shall update their schedule weekly.

Contractor may be required to work an alternative schedule to minimize disruption to the current work operations.

The start of work shall be carefully coordinated, not to interrupt the production of the wood working shop. Power outages, heavy lifts, or other disruptive activities shall be limited to second shift or weekends. Daily safety briefings shall be required, and full personal protective equipment shall be in effect for the duration of the project. Any hot work permits shall be identified in advance and secured daily by the Contractor. Contractor shall be responsible for all OSHA, EPA and Base, State and Federal compliance requirements associated with this type of work.

Proof of workman's compensation, general liability and automobile insurance shall be submitted prior to the start of work.

1.1 SITE

The Dust Collection systems shall be installed in Building 150 located at DLA Distribution Cherry Point, NC (DDCN) in accordance with this Statement of Work and drawings. The address is:

DLA Distribution Cherry Point City, NC Building 150

MCAS Cherry Point Marine, NC 28533

1.1.1 SITE DESCRIPTION

The system shall be installed in building 150 located at the DLA Distribution Cherry Point City, NC (DDCN) in accordance with this Statement of Work and drawings. DLA Distribution Cherry Point City, NC.

1.2 SYSTEM LAYOUT AND FUNCTION

Building 150 has a Carpenter shop in bay. The current configuration includes Saws, Packing Tables. Ventilation system, along with other specialized equipment.

The current Carpenter shop configuration is functional to meet the current needs and metrics of the operation.

The new system must properly connect to the current ventilation system and be fully functional and operational during the testing phase and completion of the project.

1.3 CONTRACT LINE ITEMS

The offeror shall bid the system with separate prices for each contract line item. Quantities specified are only estimates and shall be designed and verified by the contractor. The Government shall reserve the right to award each contract line item together or separately in order to match budget allocations with the maximum system capability. If the Government does not award all the contract line items during the initial award, the Government reserves the right to award each remaining CLIN up to 180 days from the initial contract award. CLIN numbers 0001 and 0002 are the base bid. The performance period for CLINs 0001 and 0002 is 270 days. The performance period for CLIN 0003 will be for one year after acceptance of the entire new system.

1.3.1 CLIN NO. 0001 Dust Collection System

QTY DESCRIPTION

One (1) each - supply and install new dust collector system to include motor, blower, and hopper cyclone separator and new outside vent piping system

Three (3) each - Operations/Maintenance manuals for the entire system One Lot - Operator/Maintenance training

1.3.2 CLIN NO. 0002 Dust Collection System – Fire Protection System

1.3.3 CLIN NO. 0003 1 YEAR MAINTENANCE CONTRACT

QTY DESCRIPTION

1 Yr. Preventive and Corrective Maintenance Contract for the Entire System

VENDORS SHALL PROVIDE SEPARATE PRICING FOR EACH LINE ITEM.

1.4 SECURITY REQUIREMENTS

1.4.1 Personnel Accountability

A. The Contractor or authorized representative shall submit to the COR a roster identifying all Contractor personnel who will be performing under this contract. The roster shall contain the following information about each individual. An updated roster and individual information shall be provided to the COR when any Contractor personnel changes occur.

1. Name (last, first, middle initial), aliases

2. Status (type of employment)

3. Name of Company

4. Office phone number

5. Length of anticipated employment

6. Citizenship

1.3. CLIN NO. 000

The roster shall be furnished to the COR within five (5) calendar days after the date of contract award. When any Contractor personnel changes occur, the Contractor shall provide an updated roster and individual information to the COR immediately. The prompt submission of this information will keep to a minimum any delay and inconvenience to the Contractor and Contractor personnel in performance of the contract.

B. All Contractor personnel must be a US Citizen; US Citizenship is a requirement. The Contractor shall comply with all applicable DoD security regulations and procedures during the performance of this contract. Contractor is required to have a National Agency Check with Local Agency Check and Credit Check (NACLC) as required in accordance with DoD 5220.22-M, “National Industrial Security Program Operating Manual” (NISPOM) and DoD 5200.2-R. The results must be received prior to commencement of work. A negative NACLC determination will result in immediate termination of access to the workspace and equipment. The following addresses those requirements for Security.

No Foreign National will be employed on a Government contract requiring access to Government security systems without the consent of the United Stated Government.

C. The Contractor and employees shall comply with all security requirements imposed by the installation commander at all times while on the installation Contractor personnel must bring personal identification and all completed forms to the Site Security Officer for badge photograph and identification when notified by the COR. Contractor personnel involved in civil crimes and/or other incidents of misconduct may be restricted from entry to the installation. The Contractor is responsible for insuring all visitor badges are returned within three (3) calendar days of employee termination or contract completion.

D. The Contractor shall prohibit the use of Government issued keys or Electronic Access Cards by any persons other than Contractor personnel. The Contractor shall prohibit the opening of locked areas by Contractor personnel to permit entrance of persons other than Contractor personnel engaged in the performance of assigned work in those areas.

1.4.2 PHYSICAL SECURITY

To be compliant with DoD and DLA regulatory guidance, the Contractor shall ensure the physical security of all Government property to assure that any accountable inventory or information in this contract is secured and protected against theft, sabotage or other acts constituting illegal destruction. The Government will not be responsible in any way for damage to the Contractor’s supplies, materials, equipment, and property or to Contractor employees’ personal belongings that are damaged or destroyed by fire, theft, accident, or other disaster.

1.4.3 OPERATIONAL SECURITY

1.7.1 DoD Guidance – OPSEC Training for On-Site Contractors

A. In accordance with the DoD memorandum “Reinforcing Operations Security and the Importance of Preventing Unauthorized Disclosures,” dated 20 July 2020, “all DoD personnel, including civilians, service members, and on-site contractors, are directed to take the Center for the Development of Security Excellence OPSEC Awareness, Unauthorized Disclosure of Classified Information for DoD and Industry, Insider Threat Awareness, and Introduction to Information Security courses.” Training is required for all contractors that perform work on-site at a DLA or DoD facility, or for contractors that perform work offsite and utilize Government resources or equipment to perform the contracted services.

B. DLA requires Contractor compliance with the referenced DoD memo. The Contractor must immediately direct their workforce who are performing services for the Government, to take the subject training after contract award. If the contract currently requires OPSEC training for the workforce as part of onboarding or for annual refresher, per the DoD guidance, they must again take the training to be compliant with the OPSEC campaign. The training is accessible through the following URL:

https://icontenthcm04.ns2.apps.mil/icontent/CUSTOM/DLAHCM04P/NoCompat/SEC-ASCA

C. The Contractor shall provide evidence of this training to the COR and the KO no later than five (5) business days of contract award or prior to accessing the installation, whichever occurs first. The training typically takes about one hour to complete. Any training certificates dated before 20 June 2020 are not acceptable. Certificates must be kept on record for inspection or submission as required by the Government at its own discretion. Questions regarding this guidance may be directed to the KO.

1.5 AUTHORIZED GOVERNMENT PERSONNEL

1. Contracting Officer Representative (COR) - A DLA employee shall be appointed to serve as

COR. Contact information will be provided to the Contractor upon contract award.

2. Technical Point of Contract (TPOC) - A DLA employee shall be appointed to serve as TPOC and primary contact for all J6 operational technology and cyber security related requirements of the contract. Contact information will be provided to the Contractor upon contract award.

3. Changes to authorized personnel will be provided to the Contractor via a modification issued by the KO.

SECTION 2

2.0 APPLICABLE SPECIFICATIONS, STANDARDS AND CODES

The following list of specifications, standards and codes shall apply to the work covered within this document. The offeror shall be responsible to ensure that all such applicable regulations are satisfied. Special attention shall be given to federal state and local requirements. The issue in effect of the following documents on the date of the solicitation forms a part of the specification to the extent specified herein:

The Contractor will notify the Government if an applicable code or regulation governing the work changes or is updated (or a change or update is anticipated) between the award date and installation of the work in sufficient time for the Government to evaluate (a) whether the work must conform to the changed or updated code or regulation and (b) whether the Contractor is entitled to additional compensation due to the changed code or regulation.

If the Contractor believes a code requirement is either unattainable or not cost effective, the Contractor must provide sufficient cost information and supporting documentation to the Government to support an analysis on whether a waiver request to the code requirement is reasonable and necessary.

The Government will have the final say in any concern regarding the satisfaction of applicable regulations and federal, state, and local requirements.

2.1 GOVERNMENT DOCUMENTS

2.1.1 FEDERAL SPECIFICATIONS

2.1.2a NCAC - Air Quality Permit No. 04069T41

15A NCAC 02D .0512 PARTICULATES FROM WOOD PRODUCTS FINISHING

PLANTS

A person shall not cause, allow, or permit particulate matter caused by the working, sanding, or finishing of wood to be discharged from any stack, vent, or building into the atmosphere without providing, as a minimum for its collection, duct work and collectors that are properly designed and adequate to collect particulate to the maximum extent practicable, or such other devices as approved by the Commission. Commission approval of other devices proposed to meet the requirements of this Rule shall occur on a case-by-case basis. In no case shall the ambient air quality standards be exceeded beyond the property line. Collection efficiency shall be determined on the basis of weight.

History Note: Authority G.S. 143-215.3(a)(1); 143-215.107(a)(5);

Eff. February 1, 1976;

Amended Eff. January 1, 1985;

Readopted Eff. November 1, 2020.

2.1.2b NCAC - Air Quality Permit No. 04069T41

15A NCAC 02D .0521: CONTROL OF VISIBLE EMISSIONS

a. Visible emissions from this source (ID No. CP-4031-PBTH) shall not be more than 20 percent opacity when averaged over a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity.

b. One woodworking operation (ID No. CP-150-WOOD) and associated simple cyclone (48 inches in diameter, ID No. CP-150-WOOD)

The following provides a summary of limits and/or standards for the emission source(s) described above. Regulated Pollutant

Limits/Standards Applicable Regulation

Particulate matter Adequate ductwork and properly designed collectors

15A NCAC 02D .0512

Visible emissions 20 percent opacity 15A NCAC 02D .0521

2.1.2c NCAC - Air Quality Permit No. 04069T41

15A NCAC 02D .0512: PARTICULATES FROM MISCELLANEOUS WOOD PRODUCTS

FINISHING PLANTS

a. The Permittee shall not cause, allow, or permit particulate matter caused by the working, sanding, or finishing of wood to be discharged from any stack, vent, building into the atmosphere without providing, as a minimum for its collection, adequate duct work and properly designed collectors. In no case shall the ambient air quality standards be exceeded beyond the property line.

2.1.2d NCAC - Air Quality Permit No. 04069T41

2. 15A NCAC 02D .0521: CONTROL OF VISIBLE EMISSIONS

a. Visible emissions from this source (ID No. CP-150-WOOD) shall not be more than 20 percent opacity when averaged over a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity.

2.1.3 MILITARY SPECIFICATIONS

MIL-C-83286 Polyurethane Paint MIL-P-514 Plates, Identification, Instrumentation, and Marking DOD-P-15328

Pretreatment Primer

2.1.4 OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA)

STANDARDS

29 CFR 1910 Occupational Safety and Health Standards

2.1.5 U. S. ARMY CORPS OF ENGINEERS MANUAL

EM-385-1-1 General Safety Requirements

2.1.6 MILITARY STANDARDS

MIL-PRF-61002 Identification Marking of U.S. Military Property MIL-STD-248 Welding and Brazing Procedures and Performance MIL-STD-1474 Noise Limits for Army Material

2.1.7 DRAWINGS

DM-FDI Drawing Building 150- DDCN Box Shop

2.1.8 FEDERAL STANDARDS

FED-STD-595 Federal Standard 595, A (9), Colors

2.2 STANDARDS AND CODES

o Standards of the National Electrical Manufacturer’s Association (NEMA) American Welding

Society o Code of the American Society of Mechanical Engineers Standards of the American Institute of

Electrical Engineers o American Society for Testing Materials (ASTM) Standards

ASTM 53

ASTM 120

o American National Standards Institute (ANSI) o B20.1 Safety Standards for Conveyors and Related Equipment B31.8 o Gas Transmission and Distribution Piping Systems o National Fire Protection Association (NFPA) Publications National Electrical Code (NEC) o Underwriters’ Laboratories, Inc., Publication Standards o ANSI/UL-558 - Standards for Safety for Internal Combustion Engine o UL-583 - Standards for Safety Power Operated Industrial Trucks o American Iron and Steel Industrial Standards (AISI) o Factory Mutual System (FM) Publications

SECTION 3

3.0 REQUIREMENTS

3.1 GENERAL REQUIREMENTS

The general requirements cited herein shall apply to any system or equipment proposed by the contractor. Demolition of exiting system is necessary to build new system. The final design of the system and the capability of the designed system to meet the firm performance requirements of this contract are the responsibility of the contractor Alternate equipment and system architecture may be proposed by the contractor provided all firm performance requirements specified in Sections 1.3 through 1.4 and 3.1 through 3.4 are satisfied by the proposed design. The contractor shall provide all equipment, material, control components, engineering and labor necessary to provide completely installed systems ready for operation. The system shall be tested by the contractor prior to performance testing by the Government. All equipment (each whole product with its integral software) shall be the manufacturer’s current, commercially designed and available or a commercial product that has been slightly modified to fit the proposed system. The commercial product must have proven, successful field application for at least two years immediately preceding the issue date of this solicitation. The field experience of each specific equipment product shall have been gained by an identical or previous model to the one being offered. The design of the specific equipment product offered must be fully defined. At the Government's request, the Contractor shall support a design review to provide concurrence on the DLA specific implementation of the proposed system within 30 days of contract award. Final approval of the design will be provided by the Government prior to installation. The design of the specific equipment product offered must be fully defined. In addition, any design changes during the two-year period of field experience shall be identified by the offeror.

These design changes must be minor and insignificant or be demonstrated reliable through commercial application. Plastic piping for compressed air is prohibited except as a final carrier from solenoid to actuator. Pneumatic controls shall not be permitted.

3.1.1 AIR QUALITY EMISSIONS STANDARD

Dust Collection System exhaust, required filtration level down to .5 microns

3.1.2 MATERIALS AND OPERATING CONDITIONS

Unless otherwise specifically stated, all material shall be new and of the most suitable grade for the intended purpose. All parts shall be manufactured to such standards as will permit replacement or adjustment without modification to system components. All system equipment must be capable of operating in an industrial environment with temperatures from 50 to 100 degrees Fahrenheit and from 5 to 95 percent relative humidity (non-condensing). A replaceable air filter shall filter dust and other airborne particle. Electronic components will be equipped with cooling fan to protect the systems from heat damage.

3.1.3 TREATMENT AND PAINTING

All surfaces not yet painted, but suitable for painting, with the exception of plated surfaces, shall be thoroughly cleaned to provide a clean, dry surface, free of all mill scale, oil grease, dirt, rust or other inhibiting material, and shall be painted with paint conforming to Federal Specification TT-E-489H, consisting of one coat of base primer conforming to Federal

Specification TT-P-645B and one coat of enamel applied in accordance with standard commercial practices to assure complete coverage and durability of finish. An alternative painting process, which will also be acceptable, is an on-line metal cleaning process, then a blown dry or baked dry preparation prior to painting. The dry metal material is painted using an electrostatic spray paint process.

The pre-wash cleaning process deposits an iron phosphate coating, which is then covered with an alkyd baking enamel. The finish coat, when dry, shall be a smooth, even surface, free of runs, sags, drips or other defects. Color of the finish coat shall be the manufacturer’s standard commercial color.

3.1. STATE-OF-THE-ART COMPONENTS

The systems supplied by the contractor shall embody features that represent the current commercially available state-of-the-art products. Such features as plug-in electrical or electronic modules, solid-state circuitry, trouble detection lights, and electronic diagnostic systems shall be utilized when practical to do so. Automatic or lifetime lubrication shall also be utilized where applicable.

3.1.5 MATERIAL TO BE HANDLED

Sawdust collection or particulates from woodworking equipment connection to system.

Material includes various wood by products from the creation of small to large wood item I the box shop. The residue of wood matter in the form of wood dust and debris will be handle in the dust collection system. Estimated List of equipment connected to dust collection system-(Contractor must verify connection and quantity of equipment):

Radial Arm Saw Stencil Saw

Air Compressor Band Saw Panel Saw (2) Table Saw (2) Radial Saw Mitre Saw

3.1.6 LUBRICATION AND ADJUSTMENT

All equipment shall be greased, oiled or lubricated and properly adjusted by the contractor when installing equipment to insure satisfactory operation. Lifetime lubrication shall be utilized wherever possible.

3.1.7 DIMENSIONS

Dimensions required to design and install equipment for use in facilities shall not be obtained from drawings but shall be taken from measurement of the site location.

3.1.8 NOISE LEVELS

No single item of equipment shall produce an operating noise level in excess of 70 decibels within 4 feet of the equipment and no combination of operating elements of equipment shall exceed an 8-hour time weighted average sound level of 84 decibels measured on the A scale, when measured in accordance with section 1910.95 (“Occupational Noise Exposure”) of 29

CFR 1910 (OSHA Safety and Health Standards). Noise levels shall also be in compliance with

MIL-STD-1472.

3.1.8 ELECTRICAL POWER SOURCE

It shall be the contractor’s responsibility to connect all required electrical equipment to the contractor supplied electrical power distribution panels and existing system. Unless otherwise specifically stated, electrical power sources shall be 208/ 120-volt, 3 phase, 60 Hz. All required conduits, wires, electrical power distribution equipment, breakers, transformers, frequency converters, distribution panels / subpanels, and other electrical hardware shall be contractor furnished and installed in accordance with the National Electrical Code (NEC), National Fire Protection Association (NFPA), and other applicable state and local codes. All wiring runs shall be enclosed in heavy walled rigid conduit or thin-wall Electrical Metallic Tubing (EMT) with threaded fittings. Conduit runs shall not obstruct personnel, vehicle, or other material flow patterns. All electrical work shall be in accordance with the NEC.

3.1.9 SWITCHES AND CONTROLS

All start buttons; switches, selection buttons, and other control devices shall be marked with a permanent identifying label. All wires used in control circuits shall be identified at each junction or end with a wire number which corresponds to the number used in the contractor’s electrical control drawings specified in CDRL A001 of this document. Wiring terminal strips shall be used to the maximum extent practicable.

3.1.10 STANDARDIZATION OF COMPONENTS

Corresponding units and replaceable assemblies, subassemblies and parts in this specification shall be physically and functionally interchangeable as complete items without modification thereof or of other articles with which items are used. Where dimensions, ratings and characteristics are not specified herein, the manufacturer’s published design limits shall be used to determine compliance with the foregoing.

3.1.11 FASTENERS

Unless otherwise specified, all threaded fasteners, washers and cotter pins required to fabricate the components of the system (except those designed to be in contact with oil in reservoirs) shall be plated to resist corrosion. All fasteners for similar applications shall be identical. If torch cutting or welding is required permits must be obtained per paragraph 3.1.16.1.7.

3.1.12 METAL FABRICATIONS

Metals used in the fabrication of components shall provide original quality surface finish and shall be free from kinks and hard bends. Metals having corroded or pitted surfaces are not acceptable. Metal straightening or forming shall be done by methods that will not cause weakening or injury to the material. Burrs and sharp edges in holes and on sheets, plates and members shall be removed sufficiently to assure correct fits and to prevent loosening of fasteners and damage to components. Flame cutting with a tip suitable for the thickness of metal may be employed instead of shearing or sawing. Splatter and slag shall be removed and exposed cuts ground smooth. Heated metals shall be allowed to cool slowly, except in the performance of designed heat treatment and overheating shall be avoided in accordance with the recommendations of the metal manufacturer. All bends of a major character and all modular assembly fabrication shall be made with controlled means to ensure uniformity of size and shape.

3.1.12.1 WELDS

Welded joints shall be sound, thoroughly fused to the base metal, smooth, free from cracks, pits, holes, fissures, under cuts, rough projecting edges and sized to provide strength necessary to suit the intended purpose. All welds shall be smooth, continuous, with complete heat penetration and shall transmit stress without permanent deformation or failure when the equipment supplied is subjected to normal service and the testing in Section 4 of this statement of work. The contractor’s welders, welding operators and welding procedures shall be qualified to meet the requirements of MIL- STD-248, the American Welding Society (AWS) Standards or American Society of Mechanical Engineers (ASME).

3.1.12.2 BOLTED AND RIVETED CONNECTIONS

Holes in the sizes recommended in standard practice shall be accurately punched, drilled or formed and shall have burrs removed. Bolts, studs and cap screws shall be provided with washers or lock washers. Self-locking nuts are acceptable in lieu of standard nuts and lock washers. All fasteners shall be correctly tightened and shall have full engagement. Rivet heads shall be full, neatly made, concentric with rivet holes and in full contact with the surface of the member. Excessive upsetting of rivets to fill holes is not acceptable.

3.1.12.3 CASTINGS AND FORGINGS

Castings and forgings shall be of the best quality normally used in commercial practice and not produce any deleterious effects for the intended purpose.

3.1.12.4 MACHINE WORK

All parts shall be manufactured to gage through the use of correct jigs, fixtures, tape controlled machines or combination thereof.

3.1.12.5 WORKING HOURS

Normal working hours are 07:00 through 15:30 Monday through Friday local time excluding federal holidays. The contractor may be allowed, under extenuating circumstances, to perform work outside of regular hours. Where work is desired to be performed other than during regular hours, the Contractor shall request permission from the Contracting Officer’s Representative (COR) at least 24 business hours in advance to allow for the necessary arrangements to be made.

Federal Holidays (5 U.S.C. 6103) New Year’s Day, January 1.

Birthday of Martin Luther King, Jr., the third Monday in January.

Washington’s Birthday, the third Monday in February.

Memorial Day, the last Monday in May.

Juneteeth, June 19th Independence Day, July 4.

Labor Day, the first Monday in September.

Columbus Day, the second Monday in October.

Veterans Day, November 11.

Thanksgiving Day, the fourth Thursday in November.

Christmas Day, December 25.

3.1.12.6 REMOVAL OF WASTE AND DEBRIS

All on-site waste and debris and conduit generated in performing this contract shall be disposed of off-site at contractor arrangement and expense. The contractor shall comply with FAR 52-236-7. The contractor shall maintain the work site and premises in a clean and neat condition during the installation.

3.1.12.7 PENETRATION OF FIRE RATED WALLS

Fire rated walls may be penetrated for installation of electrical and communications cables and airlines pending inspection and approval by the Marine Base Fire Department. Cables shall be enclosed in rigid conduit completely through the wall. The opening around the conduit/pipe shall be sealed with an approved firestop system.

3.1.12.8 WALL OPENINGS

If the new system requires any wall openings. The following must be followed.

The walls will be carefully cut to prevent undue damage. All permanent new openings shall be protected with masonry lintels and angle iron frames with steel jams. Head and sill members shall be not less than 2 inches by 2 inches by 5/16 inch angles and steel plate material shall be not less than ¼ inch in thickness. Openings shall be finished in a neat, quality workmanship like manner and any damage resulting to the walls or floors or any part of the warehouse shall be repaired with material of a kind, texture and quality to match existing materials. The contractor is required to obtain approval from the Contracting Officer’s Representative prior to making any permanent or temporary fire rated wall or exterior wall openings other than those identified in this specification.

The contractor is required to provide and install fire protection for all temporary or permanent openings made in the fire rated walls of the warehouses, including removal of fire doors. All fire protection equipment planned for or used will be installed in accordance with NFPA codes. All contractor installed fire protection equipment shall be tested in accordance with the procedure found in paragraph 4.5.

3.1.16 SAFETY REQUIREMENTS

3.1.16.1 GENERAL REQUIREMENTS

These safety provisions are only general in nature and are not intended to be all-inclusive. The contractor shall follow and will not be excused from following the safety requirements of EM 385-1-1, appropriate safety standards or other requirements established by DLA, National Electric Code, OSHA, National Fire Code or other established safety requirements.

It is the responsibility of the contractor to be aware of the safety requirements for personnel, equipment, Building and materials. All protective coverings, shields, protective barriers, barricades, warning signs, etc., will be furnished and installed in accordance with ANSI and OSHA Standards by the contractor where a hazard or potential hazard exists. Twenty-four (24) hours prior to the planned installation of protective barriers and barricades, the contractor will coordinate with the COR for concurrence and approval. The removal of barricades and barriers will be accomplished by the contractor at the completion of the work in the area.

All personal protective equipment (PPE) must be in accordance with OSHA Standards and must be worn by all contractor personnel throughout the system installation.

Failure to wear PPE shall be considered an OSHA violation. Safety Personnel from both DDCN and the COR will make random inspections to ensure compliance by contractor personnel.

The contractor must comply with all OSHA standards for the storage, handling and application of flammable paints and liquids, combustibles and other hazardous materials. This includes the use of ventilation, personal protective equipment, respiratory protection, monitoring for air contaminants and requirements to convey to workers the hazards associated with the operation.

The contractor shall submit current material safety data sheets for all materials to be used on the project. This includes new materials selected and substitute materials.

The equipment and the controls, including any modifications and installation of same, shall conform to the requirements of ANSI/ASME B20.1-1984, Safety Standards for Conveyors and Related Equipment.

No torch cutting or welding work of any description shall be permitted within the installation boundaries until the site of the proposed work has been inspected by the base fire department, and a permit has been issued. Permits must be obtained on a daily basis by contractor personnel coordinating the request through Naval Base Fire Department and identifying the location and type of work to be done.

All edges shall be beveled, ground smooth, or otherwise shaped to preclude sharp edges. Protruding parts will be designed to eliminate any hazards that could cause personal injury and will be installed only after approval by the contracting officer or his designated representative. The equipment and the controls, including any modifications and installation of same, shall conform to the requirements of ANSI/ASME B20.1-1984, Safety Standards for Conveyors and Related Equipment.

3.1.16.2 MISHAP REPORTING

A copy of the report on each job connected injury, property damage, or motor vehicle mishap will be submitted to the COR and the safety and health office. This report may be made on either a contractor’s report form, a DLA Form 1591, mishap report, or SY 91a (motor vehicle). The estimated absence in days, if any, by employee due to injury and/or cost of property or vehicle damages shall be included.

3.1.16.3 INSTALLATION SAFETY PRACTICES

Personal protective equipment such as hard hats, safety glasses, safety shoes, etc., shall be worn in all areas and on all jobs as required by the safety and health office. All hard hat areas shall be indicated by contractor furnished signs. Safety and health office personnel may inspect the work site at any time for compliance.

All contractor material shall be stored in a neat and stable manner to preclude leaning or falling stacks. Housekeeping will be maintained at a high level at all times. Scrap material such as empty cartons, wood crates, etc., will be removed by the contractor at the end of each workday.

SmNCing is prohibited except in designated areas.

Gasoline operated equipment used in the building will be kept to a minimum to preclude the build-up of carbon monoxide and other hazardous fumes. For welding, electric motor driven arc welders are preferred. If gasoline or diesel engine welders are used, the welder will be kept outside the building with welding cables run inside, or the engine exhaust will be ducted to outside the building subject to the safety and health manager’s approval.

Only a one (1) day supply of flammable, combustible, corrosive and other hazardous materials is to be kept at the job site. All other stock of hazardous materials shall be stored in accordance with applicable OSHA Standards at a location remote from the job site and approved by the Government.

Safety markings shall be in accordance with 29 CFR 1910.144 and 145. Location of safety equipment shall be designated by alternating green and white stripes on the floor.

3.1.16.4 FIRE PREVENTION

The use of all fire hydrants will be controlled by this center’s fire department. No unauthorized use of fire hydrants will be permitted. Fifteen feet clearance is required around all fire hydrants at all times. Fire aisles, building entrances and building exits will be kept clear of obstructions at all times. A 24-inch clearance will be maintained at firewalls at all times.

3.1.16.5 FIRE PROTECTION

The contractor shall comply with NFPA 241. If a fire protection feature is taken out of service, the contractor shall provide an impairment plan to the installation fire department for approval. Impairment plan shall identify any appropriate mitigating measure taken and plans to notify building occupants of the impairment in accordance with UFC 3-601-02. .

3.1.16.6 FLAME CUTTING AND WELDING PROCESSES

Welding, cutting or use of flame devices require prior approval of the Fire Chief and shall be performed in accordance with ANSI Z49.1 (1975). A welding screen shall be used whenever welding is being done. The contractor shall have on duty at such times and as required by the Naval Base Fire Department Fire Chief when welding, cutting or using open flame devices, a firewatcher who shall be a qualified fire fighter with not less than three years consecutive experience.

“Hot tapping” or other cutting or welding on a flammable gas or liquid transmission or distribution utility pipeline shall be performed by a crew qualified to make hot taps.

For a gas pipeline, see 841-28 in “Gas Transmission and Distribution Piping Systems,”

ANSI B31.8 (1968).

At no time will contractor use or block installed fire equipment, valve houses, or post indicator valve unless authorized by the fire department.

3.1.16.7 15A NCAC 02D .1105 FACILITY REPORTING, RECORDKEEPING

The Director may require, pursuant to 15A NCAC 02D .0600, the owner or operator of a source subject to this Section to monitor emissions of toxic air pollutants, to maintain records of these emissions, and to report these emissions. The owner or operator of any toxic air pollutant emission source subject to the requirements of this Section shall comply with the monitoring, recordkeeping, and reporting requirements in 15A NCAC 02D .0600.

History Note: Authority G.S. 143-215.3(a)(1); 143-215.107(a)(4),(5); 143B-282;

Eff. May 1, 1990;

Amended Eff. April 1, 1999; October 1, 1991;

Readopted Eff. July 1, 2018

3.1.17 CONTRACT DATA REQUIREMENTS

The contractor shall furnish contract data as required in DD Form 1423, Contract Data Requirements List, included with this Statement of Work. Contract data, outlined in Table 2, shall be prepared in accordance with the specification or data item descriptions attached thereto, and submitted in the quantities and at the times specified for approval.

Sequence Title DID ID. Number

A001 Installation Schedule DI-S-SAT1

A002 Layout Drawings DI-E-SAT2

A003 As-Built Drawings DI-E-SAT2

A004 Operating Manual DI-E-SAT3

A005 Maintenance Manual DI-E-SAT1

A006 Contractor Technical Representative List DI-E-SAT11

A007 Training Material and Schedules DI-E-SAT

A008 Power Requirements DI-P-SAT1

A009 Design Data Calculations DI-E-24040A

A010 Certificate of Compliance DI-E-SAT14

A011 Test Plan DI-T-SAT1

Table 2

3.2 EQUIPMENT SPECIFICATIONS – DUST COLLECTION SYSTEM

Upgraded Dust Collector replacement must be comparable to current technology and industry standards and requirements. System should be a reverse pulse cartridge, turn-key un-install and install, replace vents and housing. Test dust for explosiveness and treat in accordance with NFPA requirements. Contractor shall remove existing dust collection system, shall supply and install a new dust collection system and relocate outside power panel. Removal/un-installation and disposal of the existing dust collection system. Removal/un-installation and disposal of the existing hopper of dust collection system. DLA requires replacement of the dust collector, cyclone hopper, and the relocation of existing outside power panel. The new items must include motor, blower, and hopper cyclone separator, the components Dust Collection System.

All mechanical/electrical equipment and components shall properly be interfaced to ensure the Dust Collection System are capable of delivering material at the maximum rates specified in paragraph 1.3.

All equipment supplied shall be designed and installed in compliance with this specification. All Dust Collection System shall be sighted along centerlines and aligned +/- ¼ inch in the horizontal/vertical planes. Contractor shall ensure equipment design does not cause / result in build-up of static electricity, and install protective devices as required. Penetrations of firewalls shall be accomplished in accordance with the requirements of paragraph 3.1.15.5 and 3.1.15.6.

Obtain dust sample for testing - explosive dust in accordance with NFPA 654 and 68. Contractor shall be responsible for obtaining a sample of the dust generated from the process. Collection shall be made from the dust drum under the dust collector. A one (1) pound sample shall be sent in accordance with test laboratory requirements. Completed test results and report shall be submitted to the Government for review. Based on the hazard identification the contractor shall prepare a dust hazard analysis. Based on the dust hazard analysis, the appropriate sized explosive vents and isolation devices and other hazard mitigation and prevention measures shall be purchased and incorporated into the design and manufacture of the dust collector in accordance with NFPA 664.

Costing for the sampling, testing and hardware to comply with NFPA shall be included in the contract price.

Submit drawings for review - Contractor shall be responsible for producing an AutoCAD drawing that shows the equipment location/diameter of each vent piping pick-up point, as well as the dimensions of the pick-up points to the truck lines and all vent piping runs utilized within this wood shop/dust collection system. The drawing will also show the location of all slide gates. The start of work shall be carefully coordinated, not to interrupt the production of the wood working shop.

All safety processes shall be in full force. Starting with securing the 208 electrical service - Lock out/tag out equipment followed by disconnect of all electrical and vent piping. Once the unit is disconnected, the Contractor will remove the dust drums and set up to rig the dust collector for removal. The exhaust silencer shall be unbolted and placed on a pallet. The fan blower and motor shall be unbolted and placed on a pallet as well. Appropriate lifting/rigging will be utilized to secure the dust collector load. Once secure, the Contractor will cut off the anchor bolts and position the dust collector on the ground for clean-out and preparation for turn-in. The contractor shall remove and dispose of bags and dust from equipment, complying with confined space requirements. Clean and Turn-In Dust Collector - The dust drums located under the dust collector shall be removed.

3.3 TRAINING

Training shall be provided in the operation and maintenance of all equipment provided by the contractor. All training media such as visual aids, diagrams and drawings shall be furnished as required per sequence A007. All training shall be conducted by individuals well qualified in training matters, and the operation and maintenance of the contractor furnished equipment.

3.3.1 OPERATOR TRAINING

Two classes, two hours each on-site training shall be conducted by the contractor in the operation of contractor supplied system components. Government personnel shall generally be experienced in warehouse operations. Operator training shall be conducted on a scheduled basis with class size not to exceed ten persons each. Operator training shall be completed prior to performance testing (paragraph 4.4.4). Operational training shall provide employees a complete knowledge of operation of the system and shall include all pertinent information regarding equipment operation.

Specific areas of operator training shall include, but are not limited to:

Familiarization with the system capacity, operating characteristics and performance parameters, including operation of manual controls.

Familiarization with location, purpose and function of all controls.

Hands-on training under expected operating conditions including simulation of emergency/error situations.

3.3.2 ONSITE MAINTENANCE TRAINING

Two classes, eight hours each, onsite maintenance training shall be conducted by the contractor in the maintenance of the installed system provided by the contractor.

Maintenance training shall be conducted on a scheduled basis with class size not to exceed 10 persons each. Onsite training shall provide a working knowledge of preventive maintenance, troubleshooting, diagnostics, and correction of malfunctions including repair, adjustment, disassembly, inspection, and overhaul and reassembly of system components. Specific areas of training shall include, but are not limited to, the following an overview of manufacturing processes and techniques employed in constructing the systems components.

Diagnostic techniques required to isolate defective components using test equipment that is listed by the contractor as necessary to equipment furnished by the contractor.

Hands-on training in the repair, adjustment, disassembly, inspection, overhaul, and reassembly of system components to circuit board component level.

Preventative maintenance.

3.4 ELECTRICAL REQUIREMENTS

All electrical construction, controls and equipment shall be manufactured and installed in accordance with NFPA 70 (National Electrical Code).

3.4.1 ELECTRICAL INSTALLATION

It shall be the contractor’s responsibility to connect all required electrical equipment to the contractor supplied electrical power distribution panels. Unless otherwise specifically stated, electrical power sources shall be 208-volt, 3 phase, 60 Hz and 120 Volt, single phase, 60 Hz.

The power source will be from one of the 208/120 VAC 3 PH-volt panels located on the firewall. The IT power source is a 208 Y, 120 V, 240-amp panel located on the firewall. All required conduits, wires, electrical power distribution equipment, breakers, transformers, distribution panels, and other electrical hardware will be contractor furnished and installed.

All electrical work shall be in accordance with the NEC and the standards of NEMA.

Contractor installed distribution system shall have an isolated ground and surge protection adequate to protect electronic equipment and computer terminals. All contractor installed electrical panels shall be clearly and permanently labeled to identify voltage and equipment serviced.

3.4.2 EXISTING PANEL BOARDS

All existing PANEL BOARDS in which work will be performed shall be provided with new typed circuit directories and standard covers shall be installed over all circuit breaker spaces.

This unit shall be removed from the outside of the building and relocated inside of the building.

3.4.3 SWITCHES AND CONTROLS

Each operating system shall be furnished with a master-operating console. All stops start buttons, switches, selection buttons, and other control devices shall be marked with a permanent identifying label. All wires used in control circuits shall be identified at each junction or end with a wire number which corresponds to the number used in the contractor’s electrical control drawings specified in the Contract Data Requirements List (DD 1423), Sequence A002, of this document.

SECTION 4

4.0 QUALITY ASSURANCE PROVISIONS

4.1 LAYOUT OF WORK

The contractor shall accurately lay out his work according to approved drawings and as built. The contractor shall give general supervision to the work using his best skill and shall designate a superintendent in charge of installation who will remain on the premises during working hours until the installation is complete. The superintendent’s name shall be provided to the Contracting Officer, the Contracting Officer’s Representative, and the site supervisor.

4.2 SYSTEM MAINTENANCE

4.2.1 OPERATIONAL SUSTAINMENT AND MAINTENANCE PRIOR TO FINAL

ACCEPTANCE

The contractor shall insure that competent maintenance personnel are on site once the equipment becomes operable. Maintenance of the entire system supplied by the contractor shall be the responsibility of the contractor until final system acceptance.