Attachment_1_-_Specs_Salient_Characteristics_-_DR24HD.pdf

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Attached to
YAO DR24HD Drill Rig Federal contract opportunity
Solicitation number
140R3023Q0001
Issued by
Department of the Interior Bureau of Reclamation

About this file

This document contains specifications for a DR-24HD Dual Rotary Drill Rig to be purchased by the Bureau of Reclamation, Yuma Area Office. The specifications require a new tri-drive truck chassis with a minimum 600 horsepower engine, along with a dual rotary drill system capable of rotating and advancing casing and drill stem from 6 to 24 inches in diameter. The system must include a high torque top drive with minimum 14,000 foot-pounds of torque, a heavy duty lower drive with minimum 200,000 foot-pounds of torque, a minimum 1,070 CFM air compressor, discharge swivels for 10 and 16 inches, casing jaws for 6 through 24 inches, winches, welding equipment, lighting, safety equipment, a water injection system, and over 1,000 feet each of 4-inch and 7-inch drill pipe. The related federal contract opportunity is a notice of intent to award a sole source contract to Foremost Industries to procure this DR-24HD Dual Rotary Drill Rig for use by the Bureau of Reclamation at its Yuma Area Office.

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Sol_140R3023Q0001.pdf PDF
140R3023Q0001_w_1449.pdf PDF

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Text version

Attachment 1 - 140R3022Q0057

Specifications for DR-24HD Drill Rig

GENERAL

1.01 DESCRIPTION

The Bureau of Reclamation, Yuma Area Office (YAO), has a requirement to purchase one (1) DR-24HD Drill Rig to assist with its Facilities Maintenance Mission.

The proposed drill rig shall be capable of rotating and advancing the well casing and drill stem (clockwise or counterclockwise). The drill rig shall have the capability of doing the abovementioned capabilities at the same time and independent of each other. The drill rig shall be capable of installing and pulling back 6 inches to 24-inch drill pipe/casing for installation of well screen without the installation of an additional hydraulic jacking system. The contractor shall supply all necessary materials and connections to make a complete operational drilling system. The drilling system shall include a tube-in-tube drill system and flooded (reverse circulation) system.

Contractor shall supply a heavy duty lower rotary drive unit capable of 200,000 ft/lbs. of torque. To accommodate drilling, the lower drive shall have a minimum of a 12-foot stroke and a pullback capability of 100,000 lbs., and 42,000 lbs. of pulldown. The drill rig shall be supplied with casing jaws to adapt to 6 inch, 8 inch, 10 inch, 12 inch, 16 inch, 20 inch, 24 inch pipe.

Contractor shall supply a high torque top rotary drive unit capable of 14,000 ft/lbs. of torque. The top drive unit shall have a minimum of 80,000 lbs. pullback, and 25,000 lbs. pull down capability with a minimum of 26-foot stroke with quick trip attachment assembly.

Contractor shall supply discharge swivel assemblies to accommodate various drill casing. The 10 inch discharge swivel assembly shall be capable of handling casing pipe sizes 6 inch, 10 inch, 12 inch, 16 inch.

The 10” discharge swivel shall also include a 4 ½-inch cone seal. The 16 inch discharge swivel assembly with double roller bearing shall be capable of handling casing pipe sizes 16 inch, 20 inch and 24 inch. The system must be capable of operating with air rotary and flooded reverse system. In addition, contractor shall also supply a saver sub threaded to suit 4 ½-inch drill stem with 3 ½-inch box API (American Petroleum Institute) threads.

1.02 DR-24HD Drill Rig Salient Characteristics

A. Contractor must provide one (1) new, fully functional, and safe DR-24HD Drill Rig:

Carrier

1. New, Tri-drive, 89,000 lb. GVWR, severe duty Truck Chassis.

2. Minimum 600 HP, Tier 4 Final Emission Compliant diesel engine.

3. Minimum 13 speed manual transmission.

4. Extreme heat cooling package capable of operating in 120-degree F. temperatures.

5. 20K lb. front axle, 69K lb. tri-drive rear axles.

6. Front bumper, center mounted tow hook.

7. Air ride driver seat.

8. Cruise Control.

9. A/C and Heated cab.

10. AM/FM, Bluetooth radio.

11. Gloss white paint.

Dual Rotary Drill

1. High torque top drive with minimum 14,000 ft/lbs. of torque.

2. 24” heavy duty lower drive with minimum 200,000 ft/lbs. of torque.

3. Minimum 1070 cmf, 350 psi. air compressor.

4. 10” discharge swivel w/ 4 ½” cone seal.

5. 6” casing jaws installed in lower drive.

6. Under drill deck mounted toolbox.

7. 325-amp gas engine welder, mounted on left front corner of drill deck.

8. Minimum 8000 lb. capacity auxiliary winch with minimum of 120’ feet of ½” cable installed.

9. Breakout and holdback wrenches for 4 ½” drill pipe.

10. Saver Sub for 4 ½” OD – 6” CSR pin to 2 7/8” IF Box.

11. 3” air plumbing all the way to inlet swivel.

12. Double anchor, sock type, whip checks on all high-pressure air lines.

13. 24 GMP Water injection system.

14. 12 volt LED lighting installed.

15. Self-retractable fall arrester mounted at top of derek above the ladder.

16. Sandline winch with a minimum of 800’ of 7/16” cable installed, sheaved over hole center.

17. Hydraulic discharge swivel clamp to fit 10” and 16” discharge swivels.

18. 120 degree hydraulic cooling package.

19. Cyclone Separator mounted on drill.

20. Mini sampling cyclone separator and attachments with 1:10 split.

21. Qty of 2- 5”X50ft. discharge hose with couplers and whipchecks.

22. Gloss white paint.

Tooling and Accessories

1. 6” DR24HD Casing jaw set.

2. 8” DR24HD Casing jaw set.

3. 10” DR24HD Casing jaw set.

4. 12” DR24HD Casing jaw set.

5. 16” DR24HD Casing jaw set.

6. 18” DR24HD Casing jaw set.

7. 20” DR24HD Casing jaw set.

8. 24” DR24HD Casing jaw set.

9. 16” Heavy duty discharge swivel with double row bearings, spout and discharge hose adapter.

10. 16” Swivel seal and wiper kit for 4 ½” drill pipe.

11. 16” Swivel seal and wiper kit for 7” OD drill pipe.

12. 16” Discharge swivel adapter 16” to 18”.

13. 16” Discharge swivel adapter 18” to 20”.

14. 16” Discharge swivel adapter 20” to 24”.

15. Quick trip attachment hoisting cable assembly.

16. 10” Discharge swivel adapter 10” to 6”.

17. 10” Discharge swivel adapter 10” to 8”.

18. 10” Discharge swivel adapter 10” to 12”.

19. Qty of 2- Reverse Circulation (RC) air inlet swivel 6”CSR to 7” CSR spindle. (2ea.)

20. XHD Discharge Tee– 4 ½” ID (RC top drive)

21. Qty of 2- Wearplugs for the XHD discharge tee. (2ea.)

22. Top drive spacer extension for discharge clamp, left hand.

23. Top drive spacer extension for discharge clamp, right hand.

24. 8 ½” AF wrench for RC air inlet swivel.

25. 7” CSR Saver Sub – 6” CSR Pin to 7” CSR Box.

26. 7” CSR Saver Sub – Pin to Pin, 12” long.

27. 4 ½ CST Saver Sub – 6” CSR Pin to 2 7/8” IF Box

28. Breakout wrench for 4 ½” Drill Pipe – 3 ½” AF

29. Holdback wrench for 4 ½” Drill Pipe – 3 ½” AF

30. Breakout wrench for 7” CSR drill pipe- 6 ¼”AF

31. Holdback wrench for 7” CSR drill pipe- 6 ¼”AF

32. 1000 ft. of 4 ½” OD CSR RC drill pipe (CTP)

33. 1000 ft. of 7” OD CSR RC drill pipe (CTP)

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