Attachment 1 Specifications.pdf

Specifications for W50S6L-21-Q-0014, Heat Treat Oven

CLIN 0001 - Single Chamber Heat Treat Furnace Delta H SCAHT-141424-2000-MILL OR EQUAL

- Single Chamber Aerospace Qualified Heat Treating System with roll away quench tank for stainless steel, PH stainless, and titanium. Requires 440-480VAC 3P 150A Service, min.

- Meets all accountability, qualifying, instrumentation, and secure (tamperproof) digital batch records requirements of SAE-AMS2750, USAF/NAVAIR Tech Order 1-1A-9 and Boeing 5621 Pyrometry and NADCAP as supplied.

- Radiant Heat 2,000°F Furnace Chamber:

- Certified TUS Work Volume: 14 inches wide, 14 inches high, 24 inches deep

- Meets Class 3, +/- 15°F 1,200°F - 2,000°F, typically classified as Class 5, +/-25°F

- Inert Argon or Nitrogen atmosphere with precision flow control and gas tight construction

Recorder / Controls / Instrumentation Type:

- Digital Paperless Process Recorder with tamperproof Batch Reporting and AMS2750 Process Monitoring software – pre-programmed for simple automatic data entry

- Batch record follows AFTO Form 8 field entry requirements with irrefutable record of soak time, quench delay in a secure/tamperproof digital or printable document

- Recorder automatically tracks Thermocouple Usage, TUS, SAT and Calibration intervals

- Notifies operators of approaching or past due “Out Of Compliance” condition

- Notifies operators of thermocouple usage and/or change dates

- Instrumentation Type A, B, or C capable per TO 1-1A-9 and SAE-AMS2750

- Configured for Instrumentation Type C – As Supplied

- Records TUS High and TUS Low locations (proving within the uniformity tolerance range), Air Control Temperature and Quench Temperature

- Instrumentation Type D capable but discouraged due to inability to know when chamber is within the uniformity tolerance range

- Independent programmable chamber temperature controllers with multiple profiles, high temperature limit controllers and END OF CYCLE / TEMPERATURE DEVIATION alarms and ALARM SILENCE button

Thermocouple (TC) Probe Sets / Certification / Features:

- Includes all necessary control and monitoring sheathed non-expendable type K TCs plus SAT type N TCs with spares, as a 3-year supply for commercial compliance to SAE-AMS2750

- TCs include engraved individual serial number and large tag to document installation date, replacement date and usage record as required for compliance to AMS2570 and TO 1-1A-9

- All type K operation TCs include AMS2750 required N.I.S.T. traceable lot Certificate Of Calibration

- All type N SAT thermocouples include AMS2750 required individual (each) Certificate Of Calibration

- Wire harness for connection of TUS thermocouples to TUS recorder (SuperSystems SDS 8120)

- Dedicated and fixed SAT/TUS test ports designed into furnace construction; standardized control and recorded process thermocouple locations guarantee repeatable SAT/TUS inspections

- Manual TUS Jack Box and Switch; facilitates TUS without digital recorder, or failure of process recorder

2 Year Warranty

CLIN 0002 - Start-up and Certification Services to Include Operator/Maintenance Training

- Start-up and Certification Services for Aerospace Heat Treating:

- Operator/Maintenance Training for both systems: 5 full days /OJT with Certificate of Completion.

- Includes rapid on-site qualifying and training for performing the initial / periodic TUS and SAT, and P.E.M.L. registration of instrumentation; heat treat aircraft parts within 3-4 days.

- Includes pyrometry records management training for 5 years demand requirement

- Set-up of Honeywell software for remote computer control and monitoring, batch printing

- Product Support available 24/7 for critical technical assistance, warranty service and parts

CLIN 0003 – Delivery -Government will be responsible for rigging, power, air, and other fluids.

-Contractor will be responsible for packaging, freight, shipping, and handling from origin to Joint Base Elmendorf-Richardson, Alaska, 99506.