(Attachment 1) Rev_0 KIMBALL (WMSL 418) DS FQ3 FY21 HEC_12 Nov updated.pdf

USCGC KIMBALL (WMSL 756)

SPECIFICATION FOR DOCKSIDE REPAIRS

FY2021

Developed By: Hayden E Cherry

(Rev-0, 16 October 2020)

USCGC KIMBALL (WMSL-418) DOCKSIDE AVAILABILITY FY2021

ii (Rev-0)

TABLE OF CONTENTS

Revisions Record ......................................................................................................................................... iii Consolidated List of References ................................................................................................................... iv Consolidated List of Government-furnished Property .............................................................................. viii Consolidated List of Critical Inspection Items ............................................................................................. ix Principal Characteristics ................................................................................................................................ x General Requirements WORK ITEM 1: Folding Boom Cranes, Biennial Maintenance, Perform WORK ITEM 2: Incinerator Clean, Inspect and Test WORK ITEM 3: Oily Water Separator (OWS) System, Inspect and Groom WORK ITEM 4: Tanks (Fuel Oil Storage), Clean and Inspect WORK ITEM 5: Tanks (Ballast), Clean and Inspect WORK ITEM 6: Tanks (Oily Water, Oily Waste and Gas Turbine Fuel Oil Leak), Clean and Inspect WORK ITEM 7: Tank Sounding Tube, Replace WORK ITEM 8: HVAC System (Cleaning Gear Locker & Protective Clothing Storeroom), Modify WORK ITEM 9: Deck Covering (Slip-Resistant), Renew WORK ITEM 10: Tenting, Provide WORK ITEM 11: Deck Covering (Polymeric), Renew WORK ITEM 12: Tanks (Ballast), Preserve “Partial” WORK ITEM 13: Tanks (Oily Waste), Preserve “Partial” WORK ITEM 14: Deck Covering (Slip-Resistant) Flight Deck, Renew iii (Rev-0)

REVISIONS RECORD

This page is used to record specification revisions, which may have occurred subsequent to a Revision 0 (Rev-0) package. Information listed is intended to provide contractors and field unit personnel a means to ensure all the current specification revision pages are present when reviewing or utilizing this specification package.

DATE REV# WORK

ITEM#

CHANGES MADE

NOTE : All work item and paragraph numbers listed above for a given revision correspond to same numbers in the previous revision. This revised specification is self-contained with all of the above listed changes incorporated.

iv (Rev-0)

CONSOLIDATED LIST OF REFERENCES

The below-listed documents form a part of this specification to the extent specified herein. Approval/publication dates or revision dates/numbers are also identified, to ensure that same document versions are used at the time of specification writing and during contract execution.

All Coast guard drawings, technical publications, and standard specifications will be provided to contractors by the Coast Guard at an appropriate time, or upon request, free of charge. Other Government documents may be accessed – free of charge – from links located on the SFLC website. Commercial sites provide access to their respective documents.

COAST GUARD DRAWINGS

Coast Guard Drawing 418A-WMSL 100-001, Rev -, General Arrangements

Coast Guard Drawing 418A-WMSL 100-002, Rev N-A, General Arrangements

Coast Guard Drawing 418A-WMSL 100-006, Rev -, Inboard and Outboard Profiles

Coast Guard Drawing 418A-WMSL 801-001, Rev -, Booklet of General Plans

Coast Guard Drawing 418A-WMSL-506-001, Rev -, Overflow / Air Escapes Sounding Tubes Diagram

Coast Guard Drawing 418A-WMSL-512-001, Rev -, HVAC System Diagram

Coast Guard Drawing 418A-WMSL-593-001, Rev -, Bilge & Oil Pollution Control System Diagram

Coast Guard Drawing 750-WMSL 100-072, Rev -, Topside Configuration for NSC 5 & Follow

(AS5100004)

Coast Guard Drawing 750-WMSL 612-003, Rev C, Helo Landing Area Safety Nets & Wheel Stops Arr and Details (ASC612003)

Coast Guard Drawing 750-WMSL-085-013, Rev , Tank Capacity Curves

Coast Guard Drawing 750-WMSL-100-017, Rev K, Unit 1310 Structure – Innerbottom to 1st Platform –

Fr 22 to Fr 35 (ASC100131)

Coast Guard Drawing 750-WMSL-100-021, Rev E, Unit 2100 Struct – Inner Bottom – Fr 35 to Fr 44

(ASC100210)

Coast Guard Drawing 750-WMSL-100-026, Rev G, Unit 2200 Structure – Inner Bottom – Fr 44 to Fr 52

(ASC100220)

Coast Guard Drawing 750-WMSL-100-036, Rev M, Unit 3110 Structure 1st Platform and Below Frs 65-

77 (ASC100311)

Coast Guard Drawing 750-WMSL-100-040, Rev L, Unit 3210 Structure – Inner Bot To 1st Platform – Fr

76 to Fr 88 (ASC 100321)

Coast Guard Drawing 750-WMSL-100-061, Rev A, Inboard and Outboard Profile

Coast Guard Drawing 750-WMSL-100-090, Rev -, General Arrangements NSC 7 and Follow

(AS7100001)

Coast Guard Drawing 750-WMSL-100-531, Rev D, Structural Mods Iwo New Aft Folding Cranes

(HAMILTON/JAMES and MUNRO)

Coast Guard Drawing 750-WMSL-101-004, Rev G, C & A, First Platform (ASC101004)

Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details

Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details Ship

Wide (ASC167001) v (Rev-0)

Coast Guard Drawing 750-WMSL-167-001, Rev J, Manhole List Installation and Fabrication Details

Coast Guard Drawing 750-WMSL-300-023, Rev C, Unit 2240 - Main Dk Fr 44 to Fr 52 Arr of Elect Eqpt

(ASC300224) \

Coast Guard Drawing 750-WMSL-320-579, Rev -, Electrical Installations Iwo New Aft Folding Cranes

Coast Guard Drawing 750-WMSL-485-001, Rev L, Sleeves – Pipe Structure Penetration (SP485000)

Coast Guard Drawing 750-WMSL-506-004, Rev C, Ovfl / Air Escapes / Sounding Tubes Unit 1110

(ASC506111-Ae)

Coast Guard Drawing 750-WMSL-506-005, Rev B, Overflow / Air Escapes / Sounding Tubes - Unit

1120 (ASC506112-Ae)

Coast Guard Drawing 750-WMSL-506-015, Rev C, Overfl / Airescapes / Sounding Tubes Unit 2100

(ASC506210-Ae)

Coast Guard Drawing 750-WMSL-506-016, Rev E, Ovrflw / Airescapes / Sounding Tubes Unit 2110

(ASC506211-Ae)

Coast Guard Drawing 750-WMSL-506-020, Rev D, Overfl / Air Escapes / Sounding Tubes Unit 2200

(ASC506220-Ae)

Coast Guard Drawing 750-WMSL-506-021, Rev C, Ovfl / Air Escapes / Sounding Tubes Unit 2210

(ASC506221-AE)

Coast Guard Drawing 750-WMSL-506-022, Rev B, Ovrflw / Airescapes / Sounding Tubes Unit 2220

(ASC506222-AE)

Coast Guard Drawing 750-WMSL-506-023, Rev C, Overflow / Air Escapes / Sounding Tubes Unit 2230

(ASC506223-Ae)

Coast Guard Drawing 750-WMSL-506-512, Rev -, Ferrous Sounding Tube Replacement A & D

Coast Guard Drawing 750-WMSL-509-001, Rev A, HVAC Insulation Schedule and L/M (ASC509001)

Coast Guard Drawing 750-WMSL-512-004, Rev A, Vent and Air Conditioning Standard Instruction

(ASC512007)

Coast Guard Drawing 750-WMSL-512-019, Rev C, Vent & Air Cond Arr Mn Dk Unit 1240

(ASC512124)

Coast Guard Drawing 750-WMSL-512-035, Rev B, Vent & Air Conditioning Arr 2nd Platf, Unit 3110

(ASC512311)

Coast Guard Drawing 750-WMSL-512-036, Rev C, Vent & Air Cond Arr 1st Platf Unit 3120

(ASC512312)

Coast Guard Drawing 750-WMSL-512-037, Rev F, Vent & Air Cond Arr 2nd Dk Unit 3130

(ASC512313)

Coast Guard Drawing 750-WMSL-512-045, Rev E, Vent & Air Conditioning 01 Level, Unit 4210

(ASC512421)

Coast Guard Drawing 750-WMSL-512-051, Rev B, Vent Arr Stack Unit 4430 (ASC512443)

Coast Guard Drawing 750-WMSL-512-528, Rev A, HVAC Modifications to Protective Clothing

Storeroom

Coast Guard Drawing 750-WMSL-512-529, Rev B, HVAC Modifications to Cleaning Gear Locker

Coast Guard Drawing 750-WMSL-588-006, Rev E, Helo Capture/Handling Arrangement & Instl Dets

(ASC588005)

Coast Guard Drawing 750-WMSL-593-011, Rev B, Solid Waste System Schematic (ASC593026)

Coast Guard Drawing 750-WMSL-635-002, Rev K, Insulation Arr & Details Thermal, Acoustic, & Fire

(ASC635002)

vi (Rev-0)

Coast Guard Drawing 750-WMSL-801-012, Rev -, Booklet of General Plans (NSC 7 ONLY)

(ASC801001G)

Naval Air Warfare Center (NAVAIR) Drawing 627927, Rev A, Visual Landing Aids Installation and

Clearance Requirements

NAVSEA Dwg 803-1385828, Rev P, Nozzles AFFF and Washdown System

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3, Jun 2006, Coatings and Colors

Manual

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (Series), Coatings and Color Manual

Coast Guard Technical Publication (TP) 7170, SWBS 593, May 2013, Incinerator - Type Atlas 600 S WS

& Diesel oil Tank - Type 600 - Installation, Operation & Maintenance Manual

Coast Guard Technical Publication (TP) 7346A, SWBS 593, May 2019, Bilge Water Separator Ultra-Sep

Model US5000-J407

Coast Guard Technical Publication (TP) 7903, SWBS 583, Apr 2019, Aft Boat handling system –Model

FB90-28

Coast Guard Technical Publication (TP) 7946, SWBS 593, Sep 2016, Incineration Plant - Installation, Operation, Maintenance & Spare Parts

Coast Guard Technical Publication (TP) 7999, SWBS 588, Mar 2015, Talon Helicopter Landing Grid –

Type 18-08

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 0850 (SFLC Std Spec 0850), 2018, General

Requirements for Drawing Preparation

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2018, Shipboard

Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2018, Shipboard

Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2018, Auxiliary

Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

Surface Forces Logistics Center Standard Specification 6341 (SFLC Std Spec 6341), 2018, Install Interior

Deck Covering Systems

Surface Forces Logistics Center Standard Specification 8636 (SFLC Std Spec 8636), 2018, Temporary

Hull Accesses

OTHER REFERENCES

3M Marine Adhesive/Sealant Fast Cure 5200

American Society for Nondestructive Testing (ASNT), Recommended Practice No. SNT-TC-1A, 2016, Personnel Qualification and Certification in Nondestructive Testing

American Society for Nondestructive Testing (ASNT), Standard No. ANSI/ASNT CP-189-2016, 2016, ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel

ASTM International (ASTM) D1330, 2010, Standard Specification for Rubber Sheet Gaskets vii (Rev-0)

ASTM International (ASTM) F708, 2018, Standard Practice for Design and Installation of Rigid Pipe

Hangers

ASTM Internationals (ASTM) G46, 2018, Standard Guide for Examination and Evaluation of Pitting

Corrosion

Code of Federal Regulations (CFR) Title 29, Part 1910, Jul 2017, Occupational Safety and Health

Standards

Code of Federal Regulations (CFR) Title 29, Part 1915, Jul 2013, Occupational Safety and Health

Standards for Shipyard Employment

Code of Federal Regulations (CFR) Title 40, Jul 2013, Protection of the Environment

Federal Specification (Fed Spec) HH-P-151, Mar 1991, Rubber-Sheet, Cloth Insert

International Standards Organization (ISO) 4406, 2017, Hydraulic Fluid Power - Fluids - Method for

Coding Level of Contamination by Solid Particles

Manufacturers Standardization Society of the Valve and Fittings Industry ANSI/MSS SP-58, 2018, Pipe

Hangers and Supports - Materials, Design, Manufacture, Selection, Application, and Installation

MIL-A-46106, Jun 1992, Adhesive-Sealants, Silicone, RTV, One-Component

MIL-PRF-24176C, Oct 2004, Cement, Epoxy, Metal Repair and Hull Smoothing

MIL-PRF-24613, Dec 1990, Deck Covering Materials, Interior, Cosmetic Polymeric

MIL-PRF-24667C, May 2008, Coating System, Non-Skid, for Roll, Spray, or Self-Adhering Application

Naval Sea Systems Command (NAVSEA) 0640-LP-111-4501, Apr 2012, NAVSEA OP 4 Rev 10, Ammunition And Explosives Safety Afloat

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2007, Cork and

Rubber Composition Sheet; For Aromatic Fuel And Oil Resistant Gaskets

Society of Automotive Engineers (SAE) Aerospace Material Specification (AMS) C6183, 2013, Cork and

Rubber Composition Sheet; For Aromatic Fuel and Oil Resistant Gaskets

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2013, Power Tool Cleaning to Bare Metal

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2016, Bare Metal Power Tool Cleaning

The Society for Protective Coatings (SSPC)/NACE International (NACE) Joint Surface Preparation

Standard SSPC-SP 10 (WAB)/NACE WAB-2, 2015, Near-White Metal Wet Abrasive Blast

Cleaning viii (Rev-0)

CONSOLIDATED LIST OF GOVERNMENT-FURNISHED PROPERTY

The following is a list of property, which the Government will furnish. This list supersedes any other material obligations indicated or implied by referenced drawings.

None

*Government-loaned property, which shall be returned to the vessel upon completion of the availability.

**New or refurbished equipment that the Government may provide for installation in place of existing equipment.

***Government-furnished property, which is to be supplied by either the vessel or the C4IT ServiceCenter ix (Rev-0)

CONSOLIDATED LIST OF CRITICAL INSPECTION ITEMS

The following is a list of work items, which contain Critical Inspection reports, which the Contractor must complete within the first 25% of the availability contract period (see SFLC Std Spec 0000, paragraph 3.2.6.5

(Inspection report particulars)):

Work

Item Title

1 Folding Boom Cranes, Biennial Maintenance, Perform

2 Incinerator Clean, Inspect and Test

3 Oily Water Separator (OWS) System, Inspect and Groom

4 Tanks (Fuel Oil Storage), Clean and Inspect

5 Tanks (Ballast), Clean and Inspect

6 Tanks (Oily Water, Oily Waste and Gas Turbine Fuel Oil Leak), Clean and Inspect

9 Deck Covering (Slip-Resistant), Renew

10 Tenting, Provide

11 Deck Covering (Polymeric), Renew

14 Deck Covering (Slip-Resistant) Flight Deck, Renew x (Rev-0)

PRINCIPAL CHARACTERISTICS

418' WMSL

PHYSICAL

Length overall 418' 0"

Length between perpendiculars 390' 0"

Maximum beam 54' 0"

Beam @ 01 level 47' 9-1/8"

Depth (01 level @ side to baseline) 39' 2-3/4"

01 deck camber foredeck 1/4" in 1'-0"

Minimum berth depth 20' 0"

Height of highest projection Approximately 119'

Draft, design 14.40'

Design displacement 3925 long tons

MACHINERY

Two diesel engines MTU 20V, 20-cylinder 9,730 SHP each

One gas turbine General Electric LM2500; 29,500 SHP

Type of propulsion CODAG

Electrical system 24 Volt DC

Two controllable pitch propellers Rolls-Royce 5 blade, 14' 0" diameter; 229 RPM max

Two reduction gears RENK

One cross connect gear RENK

HULL

Hull material 5086 Aluminum

HSLA-80 Steel

ABS EH 36 Steel

ABS AH 36

Frame spacing

FWD of FR 9 2' 3"

FR 9 to FR 10 6' 9"

FR 10 to FR 98 4' 1"

FR 98 to FR 99 3'-8"

ELECTRICAL

Power Three 1360 kW, 450 V, 60 Hz, 3 Phase, 1800 RPM Caterpillar 3512B diesel engines with Baylor ship service generators

Shore tie cable Seven MIL-C-24368/2 (NATO) shore power receptacles, 400 A each

TANK CAPACITIES

Diesel oil 220,359 gal

Fresh water 12,454 gal

JP-5 Fuel 35,182 gal

1 (Rev-0)

00000_0220_FLT

REC_00000_FLT_Commercial Project @ CG Facility (1212)

General Requirements

1. SCOPE

1.1 Intent. This standard specification invokes general requirements for conducting vessel repairs performed by commercial contractors at a Coast Guard facility for Coast Guard vessels.

1.2 Term interchangeability. The terms 'Contractor', 'CG Yard', 'NAVSTA EVERETT', 'shipyard', 'Base', and

'Coast Guard Industrial' are used interchangeably in this specification. Where the primary service provider is

Coast Guard personnel, references to contractor and other noted descriptors within this specification or within drawings, publications, SFLC Standard Specifications or other commercial and military references are deemed the same as prime service provider.

2. REFERENCES

COAST GUARD DRAWINGS

None

COAST GUARD PUBLICATIONS

Coast Guard Commandant Instruction (COMDTINST) M10360.3 (series), Coatings and Color Manual

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General

Requirements

Surface Forces Logistics Center Standard Specification 0740 (SFLC Std Spec 0740), 2018, Welding and

Allied Processes

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

OTHER REFERENCES

None

3. REQUIREMENTS

3.1 General. The Contractor shall conform to all requirements specified in SFLC Std Spec 0000 and in this item, as applicable, during the performance of this availability.

NOTE

The requirements of paragraph 3.1 (General) applies to all work under the scope of this contract, whether explicitly stated in work items or not, and to all other work subsequently authorized by changes, modifications, or extensions to the contract.

2 (Rev-0)

3.2 Contractor-provided fire watch personnel. The Contractor shall provide fire watch personnel and equipment.

3.3 Preservation requirements. The Contractor shall accomplish all preservation tasks, including touch-ups, in accordance with SFLC Std Spec 6310.

3.3.1 Brand name approval. Ensure that all contractor-furnished coatings are in accordance with SFLC Std Spec

6310, Appendix C (Authorized Coatings for Use on Cutters and Boats).

3.3.2 Coating colors and system color schemes. Ensure that all colors and color coat/paint schemes are in accordance with COMDTINST M10360.3, Chapter 6 (Cutter and Boat Colors Exterior and Interior).

NOTE

Unless a waiver has been granted (in writing) by the KO, deviations from authorized coatings (listed in Appendix C of SFLC Std Spec 6310) and colors and color schemes

(provided in Chapter 6 of COMDTINST M10360.3) are strictly prohibited.

3.4 Welding and brazing requirements. The Contractor shall perform all welding and allied processes, and NDE in accordance with SFLC Std Spec 0740.

3.5 Environmental protection requirements. The Contractor shall adhere to the following environmental protection requirements in accordance with the SFLC Stand Spec 0000:

3.5.1 USCG facilities. The Contractor shall provide and maintain environmental protection as defined in SFLC

Std Spec 0000 Appendix B, Requirements for Environmental Protection at USCG Facilities, during the performance of this availability. Contractor shall plan for and provide environmental protective measures to control pollution that develops during normal practice, as well as plan for and provide environmental protective measures required to correct conditions that develop during the project. Contractor shall comply with applicable

Federal, state, and local laws, codes, ordinances, and regulations in their entirety. Any reference to a specific portion of a Federal, state, or local law, code, ordinance, or regulation in this or any other item shall not be construed to mean that relief is provided from any other sections of the law, code, ordinance, or regulation.

3.5.1.1 USCG Generator status. The activity Generator Status for the Coast Guard Facility is Small Quantity

Generator H18690390036.

3.5.1.2 Plans and permits. The CG Facility has unit specific permits including the following:

Spill Prevention Control and Countermeasures (SPCC) Plan: Unit has a SPCC Plan which requires certain unit-specific procedures be followed for the storage, inspection, and transfer of petroleum products in containers 55 gallons or greater.

National Pollutant Discharge Elimination System (NPDES) Storm Water (SW) Permit: Unit has an

NPDES SW permit which requires unit-specific procedures be followed for the storage and inspection of equipment and materials which may contribute contaminants to storm water discharges.

3.5.2 Test and procedures. The Contractor shall be required to promptly conduct tests and procedures for the purpose of assessing whether operations are in compliance with applicable Environmental Laws. Analytical work shall be done by qualified laboratories; and where required by law, the laboratories shall be certified.

3.5.3 Regulatory notifications. The Contractor shall be responsible for all regulatory notification requirements in accordance with Federal, State and local regulations. In cases where the Coast Guard must also provide public notification, such as storm water permitting, the Contractor must coordinate with the Contracting Officer or COR, and if work is being performed at a USCG Facility, the local Facility Engineer or Engineering Officer. The

3 (Rev-0)

Contractor shall submit copies of all regulatory notifications to the Contracting Officer and the local Facility

Engineer or Engineering Officer prior to commencement of work activities. Regulatory notifications shall be provided for including but not limited to demolition, renovation, National Pollutant Discharge Elimination System

(NPDES) defined site work, and remediation of controlled substances such as asbestos, hazardous waste, and lead paint.

3.5.4 Environmental manager. The Contractor shall appoint in writing an Environmental Manager for the project, and shall be responsible for coordinating Contractor compliance with Federal, State, local, and station environmental requirements. The Environmental Manager shall ensure compliance with Hazardous Waste

Program requirements, including hazardous waste handling, storage, manifesting, and disposal; implement the

Contractors’ Environmental Management Plan; ensure that all environmental permits are obtained, maintained, and closed out; ensure compliance with Storm Water Program Management requirements; ensure compliance with Hazardous Materials including storage, handling, and reporting requirements; as well as coordinate any remediation of regulated substances such as lead, asbestos, and polychlorinated biphenyl (PCB). This may be a collateral position; however the individual must be trained to accomplish the following duties; ensure waste segregation and storage compatibility requirements are met; inspect and manage Satellite Accumulation areas;

ensure only authorized personnel add wastes to containers; ensure all Contractor personnel are trained in 40 CFR requirements and individual position requirements; coordinate removal of waste containers; and maintain the

Environmental Records binder and required documentation, including environmental permits compliance and close-out.

3.5.5 HW disposal. Contractor shall comply with SFLC Std Spec 0000 Appendix B, Requirements For

Environmental Protection At USCG Facilities for HW disposal, and ensure that waste removals are conducted during normal business hours (0800-1600) on Monday through Friday (excluding holidays).

3.5.6 Additional Requirements. The Contractor shall be aware of the following:

3.5.6.1 No Contractor or Subcontractor shall have the authority to sign a Hazardous Waste Manifest using the

Coast Guard facility’s EPA Generator ID Number or remove contract generated hazardous waste from the Coast

Guard facility without COR or KO-approval.

3.5.6.2 Local environmental regulations at the Government facilities may be more stringent. As with all environmental regulations, the Contractor shall prepare for and comply with local and state regulations.

3.5.6.3 Coast Guard facilities do not maintain Facilities Response Plans (FRPs) per 33 CFR 154. Contractor shall furnish the FRP when required for over-the-water liquids transfers to and from vessels, and is required for oil/fuel transfers to/from vessels for 250 barrels (10,500 gallons) or more.

3.6 Local Policy. None.

3.7 SFLC Standard Specification approved changes. The Contractor shall be aware that the following are approved changes to published SFLC 2018 Edition Standard Specifications and supersede published content:

None.

4 (Rev-0)

4. NOTES

4.1 QA inspection forms. QA inspection forms (QA-1 thru QA-5), required in SFLC Std Spec 6310 to be completed and submitted during preservation of “critical-coated surfaces”, are provided at the end of this document.

5 (Rev-0)

QA-1 - QUALITY ASSURANCE INSPECTION FORM

(PRESERVATION CHECKLIST)

VESSEL NAME HULL # WORK

ITEM #

WORK ITEM TITLE

LOCATION OF WORK (INCL. FRAME #’S) AREA (SQFT)

CHECKPOINT 1 – COATING SYSTEM COMPLIANCE

Ensure all coatings are in compliance with SFLC Std Spec 6310, Appendix C.

CHECKPOINT 2 - PAINT STORAGE

Ensure all coatings are kept at a temperature of 65 to 85°F at all times, unless otherwise specified by the coating mfg.

CHECKPOINT 3 - AMBIENT CONDITIONS

Ensure surface and surrounding temperatures are each between 50 and 90°F for water-containing coatings, and 35 and 95°F for other coatings, unless otherwise specified by the coating manufacturer(s).

Ensure maximum relative humidity (RH) is as follows, from surface preparations through final curing of topcoat: 50% for tanks, voids, and vent plenum; and 85% for all other areas, unless otherwise specified by manufacturer(s).

Ensure surface temperature is at least 5°F above the dew point, unless otherwise specified by the coating mfg.

CHECKPOINT 4 - PRE-SURFACE PREPARATION

Remove surface contaminants (soluble salts, loose rust, mud, and marine growth) with low pressure fresh water wash down (maximum 5,000 psi). If oil and grease are present, perform solvent cleaning, as per SSPC SP-1.

Verify equipment setup, blast media, and surface preparation methods match designated test coupon.

CHECKPOINT 5 - SURFACE PREPARATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure cleanliness of prepared surface is as per specification (i.e.: SSPC SP-11, SP-10, SP WJ-2…).

Verify surface anchor profile using ASTM D4417-Methods B or C against SFLC Std Spec 6310. Conduct profile readings at a minimum of 5 locations for the first 1000-sqft area, and 2 locations for each succeeding 1000-sqft area.

Measure soluble salt conductivity in accordance with SSPC-Guide 15. Conduct 5 measurements per each 1000-sqft area (max. threshold: 70 microsiemens/cm for non-submerged surfaces, 30 microsiemens/cm for submerged surfaces).

CHECKPOINT 6 - PRIMER COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Verify proper mixing and stand-in (induction) times.

Ensure no paint is applied when the temperature is expected to drop to freezing before the paint has dried.

Ensure surfaces are completely dry, unless otherwise allowed by the coating manufacturer(s).

Verify wet film thickness (WFT) at random, to prevent under or over application. Verify final DFT.

Brush out all runs, sags, drips, and puddles.

Perform visual inspection for holidays and other defects.

CHECKPOINT 7 – STRIPE COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

After primer coat (mist coat after inorganic zinc), brush-apply un-thinned coat of same primer paint over edges, weld seams, cut-outs, and areas of complex geometries @ 3-4 mils wet film thickness (WFT).

CHECKPOINT 8 – TOP COAT APPLICATION

Verify environmental conditions (see CHECKPOINT 3).

Ensure overcoating window is as per manufacturer’s instructions.

Verify proper mixing and stand-in (induction) times, as applicable.

Verify wet film thickness at random, to prevent under or over application.

Brush out all runs, sags, drips, and puddles.

CHECKPOINT 9 – FINAL INSPECTION

Verify final system dry film thickness. Conduct 5 sets of 3 readings for each of the first 3 100-sqft areas, followed by 5 sets of 3 readings for each succeeding 1000-sqft area.

Ensure that system cure is in accordance with manufacturer's recommendation for intended service.

Ensure potable water tank exhaust ventilation is maintained continuously from and during coating application through final system cure, to exhaust all solvent to the atmosphere and to prevent solvent entrapment.

For immersion coatings (including tank U/W body), record date and time of the following events:

Final coat application: _____/_____; Return to service or removal from environment controls: _____/_____

CHECKPOINT 10 – RECORD KEEPING

Complete, sign, and submit all provided QA Inspection Forms.

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

6 (Rev-0)

QA-2 - QUALITY ASSURANCE INSPECTION FORM

(ENVIRONMENTAL READINGS)

VESSEL NAME HULL #

WORK

Use one sheet for each activity. Record conditions every four hours from before surface preparation to application of final coating system coat.

DATE

TIME

ACTIVITY (SURFACE

PREPARATION, PRIMER

COAT, BARRIER COAT, TOP

COAT, ETC…)

LOCATION (FRAME &

DECK, RELATION TO

EQUIPMENT, ETC.)

TEMPERATURE % REL.

HUMID-

ITY

DEW

PT.

SURFAC

E

AMBIEN

T

ΔT

| DP -

SURFACE |

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE / TIME

7 (Rev-0)

QA-3A - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-C)

VESSEL NAME HULL # WORK

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

PLACE SURFACE PROFILE REPLICA TAPES IN THE SPACES PROVIDED BELOW, TO SERVE AS

PERMANENT QA RECORD. MAINTAIN A SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS

DIVIDED INTO SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Place Surface Profile Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Place Surface Profile

Replica Tape Here

Reading (mils): Reading (mils): Reading (mils):

MEAN MIL READING (IAW ASTM D4417-METHOD C) FOR ABOVE 15 READINGS:

NAME OF QP-1/NACE INSPECTOR SIGNATURE CERT. # DATE /

TIME

8 (Rev-0)

QA-3B - QUALITY ASSURANCE INSPECTION FORM

(SURFACE PROFILE LOG FOR PROFILE MEASUREMENTS IAW ASTM D4417-METHOD-B)

VESSEL NAME HULL # WORK

SURFACE PREPARATION METHOD PROFILE ACHIEVED (MILS)

MIN MAX MEAN

SSPC-SP-10/NACE No. 2

SSPC-SP WJ-1/NACE WJ-1

SSPC-SP WJ-2/NACE WJ-2

SSPC-SP WJ-3/NACE WJ-3

SSPC-SP WJ-4/NACE WJ-4

SSPC-SP-3

SSPC-SP-11

SSPC-SP-11 (inaccessible area)

Brush-blasting (non-metallic substrate)

ABRASIVE MANUFACTURER: ABRASIVE SIEVE SIZE:

RECORD MEASUREMENTS TAKEN IN THE SPACES PROVIDED BELOW, TO SERVE AS PERMANENT

QA RECORD. MAINTAIN SEPARATE LOG FOR EACH LOCATION. WHEN AN AREA IS DIVIDED INTO

SEPARATE SECTIONS, MAINTAIN A SEPARATE LOG FOR EACH SECTION.

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Reading (mils):

Mean Reading

(mils)

Mean Reading (mils) IAW ASTM DD4417).

9 (Rev-0)

QA-4 - QUALITY ASSURANCE INSPECTION FORM

(SURFACE SOLUBLE SALT CONDUCTIVITY LOG)

VESSEL NAME HULL # WORK

SOLUBLE SALT CONDUCTIVITY MEASUREMENTS IAW SSPC-GUIDE 15.

DATE TEST LOCATIONS CONDUCTIVITY (MICROSIEMENS/CM)

10 (Rev-0)

QA-5 - QUALITY ASSURANCE DATA FORM

(COATING THICKNESS)

(Use one sheet for each sequence)

VESSEL NAME HULL #

WORK

COATING MFG PRODUCT NAME

BATC

H #

INDUCTI

ON TIME

COATING SYSTEM

SEQUENCE

(PRIMER/TOUCHUP/3RD

COAT, ETC.)

DRY FILM THICKNESS (DFT) MEASUREMENTS IAW SSPC-PA 2.

SPOT 1 2 3 4 5

AVERAGE

VALUE

*BASE METAL READING

(BMR) Required, If Magnetic

Pull-Off (Type I/Banana) Gauge

Is Used.

LOCATION (FRAME REFERENCE):

SPOT 1 2 3 4 5 OVERALL AVG. DFT ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE

ADJUSTMENTS

AFTER ADJUSTMENTS

AVG.

1 AVG. BMR DEVIATION

3 BEFORE

ADJUSTMENTS

1 AVG. BMR DEVIATION

3 BEFORE

ADJUSTMENTS

APPLICATION METHOD (AIRLESS,

CONVENTIONAL SPRAY, ROLLED)

AVERAGE DFT

11 (Rev-0)

58300_TAB_0920_756

WORK ITEM 1: Folding Boom Cranes, Biennial Maintenance, Perform

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to inspect, service and test three folding boom cranes. (i.e. Crane No.2, Crane No.4 and Crane No.3 Appleton Model FB90-28).

1.2 Government-furnished property.

BOAT TYPE

NUMBER OF

PERSONNEL

VOLUME

OF FUEL

TANK (GAL)

TYPE

OF

FUEL

TOTAL

WEIGHT OF

THE OUTFIT

& CARGO

APPROXIMATE

HOIST WEIGHT

W/O CREW

CB-OTH Mark IV 13 97 Diesel

Oil 150 6569

Long Range

Interceptor II (LRI-

II) Cutter Boat

15 282 Diesel

Oil 21950

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 750-WMSL-100-090, Rev -, General Arrangements NSC 7 and Follow

(AS7100001)

Coast Guard Drawing 750-WMSL-100-531, Rev D, Structural Mods Iwo New Aft Folding

Cranes (HAMILTON/JAMES and MUNRO)

Coast Guard Drawing 750-WMSL-320-579, Rev -, Electrical Installations Iwo New Aft Folding

Cranes

Coast Guard Drawing 750-WMSL-801-012, Rev -, Booklet of General Plans (NSC 7 ONLY)

(ASC801001G)

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 7903, SWBS 583, Apr 2019, Aft Boat handling system –

Model FB90-28

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements

Surface Forces Logistics Center Standard Specification 5000 (SFLC Std Spec 5000), 2018, Auxiliary Machine Systems

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

12 (Rev-0)

OTHER REFERENCES

International Standards Organization (ISO) 4406, 2017, Hydraulic Fluid Power - Fluids - Method for Coding Level of Contamination by Solid Particles

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):

3.2 (Inspect and repair task particulars) – Task #1, 2 & 3.

3.2 (Hydraulic Lube Oil Analysis) – Task # 7

3.1.2 Tech Rep.

3.1.2.1 The Contractor shall provide the services of a qualified Tech Rep who is familiar with the

Appleton Model FB90-28 Folding Boom Cranes to do the following, on site:

Advise on manufacturer's proprietary information pertinent to the system.

Ensure compliance with manufacturer's procedures and standards during inspections, repairs, calibration and testing.

Provide Tech Support to renew luffing cylinder.

3.1.2.2 Ensure the Tech Rep has a résumé of demonstrated experience with the system/equipment stated above.

3.1.2.3 Submit a copy of the Tech Rep’s résumé and a list of references to the COR at the Arrival

Conference.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces near the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec

0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the below-listed:

Piping

Electrical Cables

3.1.5 The Contractor shall provide all special tools required to perform work on this item.

3.1.6 Reference documents. The Contractor shall use referenced drawings for guidance. Perform all work in accordance with SFLC Std Spec 5000 and Coast Guard Technical Publication (TP) 7903.

3.2 Inspect and repair task particulars.

13 (Rev-0)

ADDITIONAL REQUIREMENTS

# TASK TYPE QTY COMPONENT

OR ASSEMBLY

APPENDIX AND

PARA. FROM SFLC

STD SPEC 5000

OTHER

1 Operate and

Inspect

3 Folding Boom

Cranes

3.2.1 Submit a CIR

2 Operate and inspect

3 Chest packs 3.2.1 Submit a CIR.

3 Operate and inspect

1 Control Console 3.2.1 Submit a CIR.

4 Service and inspect

3 Crane Assembly 3.2.2 Perform all Preventive

Maintenance Action as indicated on Table 4-1 of

CG TP 7903. Inspect hydraulic hoses for leaks, abrasions, swelling and defects. Inspect entire

Folding crane assembly for signs of leakage, cracks, structural damage and deformations. Submit a

CFR.

5 Partially

Preserve

3 Folding Boom

Crane Assembly

N/A Preserve in accordance with

Para 3.4 of this specification

6 Groom and

Lubricate

3 Folding Boom

Crane Assembly

3.2.6 Perform Scheduled

maintenance per Chapter 4 of CG TP 7903.

7 Hydraulic

Lube Oil

Analysis

3 Hydraulic System Appendix C2.1.3.1 Submit a CIR.

8 Final

Operational and Weight

Test

3 Folding Boom

Crane Assembly

Perform the Appleton

Marine Inc. “Start-up and

Overhaul Test Procedure of

TP 7903 (i.e. Items 1-10 of

Figure 1). Perform all testing with cutter at or near

0 degree trim and 0 degrees list.

Note:* Static Test (Item 2.1-

Is Not Required) * Do not use Cutter’s LRI and OTH boats for weight testing, use weights instead.* The

Contractor/Tech Rep shall provide Data sheet of all test identified in the Figure 1.

Submit a CFR.

9 Fabricate and

Install

3 Label Plate B2.9

14 (Rev-0)

3.2.1 The Contractor shall provide all parts (i.e. Greases, lubricating oils, hydraulic fluid, hydraulic oil filters, tank breather elements and other miscellaneous materials) and materials to conduct the required maintenance actions listed above.

3.2.2 Load and operational testing. The Contractor shall use water bags with certified dynamometer to conduct all load testing and operational testing. Perform testing in the presence of the Coast Guard

Inspector and the Tech Rep. Submit CFR with written report including test results to the Coast Guard

Inspector within one week.

3.2.3 The Contractor shall provide Data Sheet of all items listed in the Figure 1 at the end of this specification.

3.3 Special requirements for various components. Charging the nitrogen cylinders will require the SV-1

Charging Kit. The Contractor shall provide the required charging kit (i.e. Wilkes and McLean Part No.

SV-1).

3.4 Deck preservation. The Contractor shall perform the following work:

3.4.1 Power tool clean areas of the three (3) cranes where paint has blistered or where rust is showing.

For bidding purposes, assume that 25 sq. ft. of paint in scattered locations around the base of each crane must be preserved. A total of 75 sq. ft. of painted surface must be prepared and preserved.

3.4.1.1 For bidding purposes, assume that no staging shall be required. If staging is required to perform painting repairs, a contract modification may be issued.

3.4.2 After power tool cleaning, feather edges where rust and loose paint were removed.

3.43 Solvent wipe prepared areas to remove any debris or grease.

3.4.4 Paint prepared areas with 2 coats of high build epoxy paint, each coat to be 5-6 mils dft, top coat to match existing color. Follow guidance for deck machinery in SFLC Std Spec 6310.

3.5 Touch-up preservation. The Contractor shall prepare and coat all new and disturbed exterior and interior surfaces to match existing adjacent surfaces, in accordance with SFLC Std Spec 6310. Abide by all touch-up requirements outlined in SFLC Std Spec 6310.

15 (Rev-0)

FIGURE 1: TEST DATA SHEET (ITEM 1 THROUGH 10)

16 (Rev-0)

S20_008_59300_JSP_0420_418

59300_JSP_0420_418

WORK ITEM 2: Incinerator Clean, Inspect and Test

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to clean, inspect and test the

Ship’s Incinerator listed in the Table 1.

TABLE 1 – INCINERATOR

LOCATION

ATLAS MODEL NUMBER

/ SERIAL NUMBER

COAST GUARD TECHNICAL

PUBLICATION

Incinerator Room (1-47-1-Q) 600 S WS / 40250 7170 & 7946

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 750-WMSL-100-090, Rev -, General Arrangements NSC 7 and Follow

(AS7100001)

Coast Guard Drawing 750-WMSL-801-012, Rev -, Booklet of General Plans (NSC 7 ONLY)

(ASC801001G)

Coast Guard Drawing 750-WMSL-300-023, Rev C, Unit 2240 - Main Dk Fr 44 to Fr 52 Arr of

Elect Eqpt (ASC300224) \

Coast Guard Drawing 750-WMSL-593-011, Rev B, Solid Waste System Schematic

(ASC593026)

COAST GUARD PUBLICATIONS

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2018, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2018, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

17 (Rev-0)

Coast Guard Technical Publication (TP) 7170, SWBS 593, May 2013, Incinerator - Type Atlas

600 S WS & Diesel oil Tank - Type 600 - Installation, Operation & Maintenance Manual

Coast Guard Technical Publication (TP) 7946, SWBS 593, Sep 2016, Incineration Plant -

Installation, Operation, Maintenance & Spare Parts

OTHER REFERENCES

The Society for Protective Coatings (SSPC) Surface Preparation Specification No.1 (SSPC-SP 1), 2004, Solvent Cleaning

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):

3.2 Inspection

3.1.2 Tech Rep. The Contractor shall provide the services of a Qualified Technical Representative who is familiar with the Incinerator (Atlas Model No. 600 S WS) to accomplish the following on site:

Advise on manufacturer's proprietary system information.

Assist with the following installation and repair method(s).

Ensure compliance with manufacturer's procedures and standards during system disassembly, inspection, and reassembly as applicable.

3.1.2.1 Ensure the Tech Rep has experience with the system/equipment stated above and demonstrated on their résumé.

3.1.2.2 Submit the name and résumé of the Tech Rep to the COR at the Arrival Conference.

3.1.3 Protective measures. The Contractor shall furnish and install suitable covering to seal off and protect all non-affected surfaces/equipment and spaces near the work area against contamination during the performance of work. Upon completion of work, remove protective material and inspect for the presence of contamination. Clean all equipment and spaces, contaminated due to improper protection, to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec

0000, paragraph 3.3.5 (Interferences). Known interferences include, but are not limited to the following:

Piping

Electrical wiring

Exhaust duct

3.1.5 Work locations. The concerned work area is listed in Table 1. See the Coast Guard Drawings in

Section 2 above for guidance, locations, and details.

TABLE 2 – WORK LOCATIONS

18 (Rev-0)

COMPARTMENT

Incinerator Room (1-47-1-Q)

3.1.5 Electrical work. The Contractor shall accomplish all electrical work in accordance with SFLC Std

Spec 3042, and test cables in accordance with SFLC Std Spec 3041.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.1.6 Operational test, initial. Prior to commencement of work, the Contractor shall witness Coast Guard personnel perform an initial operational test of all items or shipboard devices to be disturbed, used, repaired, or altered, to demonstrate existing operational condition. Without any waste, with Tech Rep support, perform operational test in accordance with TP 7170. Verify all alarms and indicating lights status on the Control Panel. Submit a CFR.

3.1.7 Materials. The Contractor shall supply material listed in Table 3.

TABLE 3 – PART LIST

QUANTITY PART NUMBER

DESCRIPTION SUGGESTED

SOURCE OF

SUPPLY

1 64F4007 Oil Nozzle 4.5 US GPH For

Primary Atlas Incinerator, dw@atlasinc.dk www.atlasinc.dk.

1 64F4003 Oil Nozzle 6.5 US Gallons/H

1 77S4096 Diesel Oil Burner, DH 160

1 62M4010 U-Tube Pressure Gauge 0-1000

2 63S4010 Air hose

3.2 Inspection. The Contractor with Tech Rep support shall perform following task in accordance with

TP 7170 & 7946. Submit a CIR.

Inspect Thermal Relay and Check Setting

Inspect all wiring and tightened up terminals

Inspect Electrodes

Inspect Pressure Switches

Inspect Solenoid Valves & Electrical Connection

Inspect Door Gasket for possible leaks

Inspect Air Strainer & remove deposit

Inspect Photo Cell

Inspect Thermocouple

Inspect Primary & Secondary Burner

Inspect Refractory Lining for cracks and damaged area

Inspect Hoses

Sluice Door

Mechanism and Pneumatic Actuators.

19 (Rev-0)

Locks Inspection.

3.2.1 Trap door. The Contractor in presence of the Coast Guard Inspector shall inspect the trap door and adjust the trap door for proper operation and submit a CFR.

3.2.2 Control panel. The Contractor shall thoroughly clean control panel surfaces in accordance with

SSPC-1 and preserve the control panel surfaces to its original operating condition. Submit a CFR.

3.3 Refractory lining. The Contractor shall clean refractory lining in accordance with TP-7946. The

Contractor shall install temporary catchment devices (i.e. bags, tarps, etc.) as needed to contain debris.

Take all precautions necessary to prevent the spread of dust and soot. Use a vacuum to collect dust.

3.3.1 Pay attention to residue on the walls. If residue is over 0.8” thick, gently remove this by means of a wire brush and a paint scraper. Do not use a hammer.

3.3.2 Upon completion of satisfactory cleaning, inspect refractory lining in the presence of Coast Guard

Inspector. Look for cracks/wear on refractory lining as specified in the Coast Guard TP-7170. Submit a

CFR. Refractory repairs or renewal will be Change Order through Contracting Officer.

3.3.4 Dispose waste in accordance with all federal, state and local laws and regulations.

3.4 Primary and secondary burners. The Contractor with Tech Rep support shall renew primary burner oil nozzle and secondary burner oil nozzle in accordance with CG Tech Pub 7170 and 7946. Primary and

Secondary burners are shown in Figures 1 at the end of this specification.

3.4.1 Clean fuel filter on oil filter pump.

3.4.2 Check electrodes in accordance with CG Tech Pub 7170. Observe and record original adjustment settings for electrodes and air quantity into burner. Submit CFR.

3.5 Flame detector. The Contractor shall clean photocells with a clean lint free cloth.

3.6 Thermocouple. The Contractor shall clean thermocouples with a soft bristle brush and damp cloth.

Inspect for cracks. Submit a CFR.

3.7 Air strainer. The Contractor shall remove deposits from the air strainer.

NOTE

Coast Guard personnel will operate all shipboard machinery and equipment.

3.8 Operational test – post repairs. After completion of work, the Contractor shall witness an operational test (by Coast Guard personnel) of incinerator to prove that incinerator is working in satisfactory operating condition. Without any waste, with Tech Rep support, perform operational test in accordance with TP 7170. Verify all alarms and indicating lights status on the Control Panel. Submit a CFR.

3.9 Touch-up preservation. The Contractor shall prepare and touch-up coat all disturbed surfaces to match existing adjacent surfaces in accordance with SFLC Std Spec 0000, Appendix A (Requirements for

Preservation of Ship Structures).

20 (Rev-0)

21 (Rev-0)

FIGURE 1: PRIMARY & SECONDARY BURNER

22 (Rev-0)

59320_RTK_0320_418

WORK ITEM 3: Oily Water Separator (OWS) System, Inspect and Groom

1. SCOPE

1.1 Intent. This work item describes the requirements for the Contractor to inspect and groom the Oily

Water Separator (OWS) located in the Auxiliary Machinery Room (5-36-01-E).

1.2 Government-furnished property.

None.

2. REFERENCES

COAST GUARD DRAWINGS

Coast Guard Drawing 750-WMSL-100-090, Rev -, General Arrangements NSC 7 and Follow

(AS7100001)

Coast Guard Drawing 750-WMSL-801-012, Rev -, Booklet of General Plans (NSC 7 ONLY)

(ASC801001G)

Coast Guard Drawing 418A-WMSL-593-001, Rev -, Bilge & Oil Pollution Control System

Diagram

COAST GUARD PUBLICATIONS

Coast Guard Technical Publication (TP) 7346A, SWBS 593, May 2019, Bilge Water Separator

Ultra-Sep Model US5000-J407

Surface Forces Logistics Center Standard Specification 0000 (SFLC Std Spec 0000), 2018, General Requirements

Surface Forces Logistics Center Standard Specification 3041 (SFLC Std Spec 3041), 2018, Shipboard Electrical Cable Test

Surface Forces Logistics Center Standard Specification 3042 (SFLC Std Spec 3042), 2018, Shipboard Electrical Cable Removal, Relocation, Splice, Repair, and Installation

Surface Forces Logistics Center Standard Specification 6310 (SFLC Std Spec 6310), 2018, Requirements for Preservation of Ship Structures

None

23 (Rev-0)

3. REQUIREMENTS

3.1 General.

3.1.1 CIR. The Contractor shall submit a CIR for the inspections listed in the following paragraph(s):

3.3 Inspection and maintenance

3.1.2 Tech Rep. The Contractor shall provide the services of an OEM authorized/ licensed Tech Rep for the OWS (Model Number: US5000-J407) to accomplish the following on site:

Provide manufacturer's proprietary system/ equipment information, software, and tools.

Assist with and ensure compliance with manufacturer's procedures and standards during disassembly, inspection, repair, modification, calibration, and reassembly of the equipment/system.

The Tech Rep shall be present in all aspects of this work item.

Perform on-site calibration of the oil content monitor assembly.

Conduct operations familiarization of the equipment to ship’s crew after completion of repair work.

3.1.2.1 Ensure the Tech Rep is an OEM Certified Representative for the system/equipment stated above and demonstrated on their résumé.

3.1.3 Protective measures. The Contractor shall furnish and install all protective coverings to seal off and protect all non-affected vessel's components, equipment, and spaces in the vicinity of the work area against contamination during the performance of work. Upon completion of work, the Contractor shall remove all installed protective measures, inspect for the presence of contamination, and return all contaminated equipment, components, and spaces to original condition of cleanliness.

3.1.4 Interferences. The Contractor shall handle all interferences in accordance with SFLC Std Spec

0000, paragraph 3.3.5 (Interferences). Known interferences include, but not limited to the following:

Piping

Ventilation ducting

Overhead lighting

Electrical wiring

3.1.5 Electrical requirements. The Contractor shall accomplish all electrical work in accordance with

SFLC Std Spec 3042, and test cables in accordance with SFLC Std Spec 3041.

NOTE

Coast Guard personnel will operate all shipboard equipment and machinery at all times.

3.2 Operational test, initial. Prior to commencement of work, the Contractor shall witness Coast Guard personnel perform an initial operational test of all items…