Attachment 0003- Mill Turn Machine Control Sheet- WVA Spec 01-26-3416.xlsx

XLSX spreadsheet 27 KB Posted

Attached to
Mill Turn Machine for the Watervliet Arsenal
Solicitation number
W911PT26QA084
Issued by

About this file

This is a Machine Control System Requirements Specification Sheet for a Mill Turn Machine procurement by the Watervliet Arsenal (WVA Spec 01-26-3416). The document serves as a mandatory control comparison template that vendors must complete to demonstrate compliance with all specified features and capabilities for the proposed control system.

The specification establishes comprehensive technical requirements across multiple functional categories including programming capabilities (undefined variables, assigned variables, math operators, Boolean operators, math functions, and control flow statements), data management (part program storage of 2MB minimum, external data input, tool offset pairs up to 999 pairs), user interface features (color graphics display, manual guide, separate MDI with 61 keys), spindle and tool control (serial spindle interface, tool life management, automatic tool compensation, tool offset memory), motion control (linear and circular interpolation, rapid traverse, inch/metric switchable conversion, dry run, threading with constant lead and taper, canned cycles), and diagnostic/display functions (machine and work coordinate systems, tool offset display/edit, spindle load meter, error reporting, and operation modes including manual, MDI, auto, and edit). The control system must support multiple axes with synchronous control capabilities, include a PC-based core (Core 2 DUO 2.26 GHz, 64GB SSD, 4GB RAM) running Windows 10, and provide connectivity through 10 Base-T Ethernet and RS-232 ports. Vendors must confirm provision of each listed feature by marking an "X" in the "Vendor Input" column; failure to provide all requirements will result in proposal rejection. The solicitation (W911PT26QA084) indicates procurement of one Mill Turn Machine with one option quantity, with a 12-month delivery timeline after contract award, conducted as a sole source procurement with DMG Mori Federal Services, though all responsible sources may submit capability statements or proposals for consideration.

View the file

Other files

On GovTribe

Work with this file

  • Download the original file
  • Contacts named in this file
  • Similar government files
  • Ask GovTribe AI about this file

Text version

Control Comparison

Directions:
1.) Each vendor must use the spreadsheet below for the input requested.
2.) This spreadsheet contains the final requirements for the control system being offered. It is mandatory that each vendor quotation/proposal include all of the features/capabilities listed. GE Fanuc part numbers were provided where known. Features/capabilities crossed out have been removed from the requirements.
3.) Use this spreadsheet and indicate with an "X" under "Vendor Input" to confirm your understanding that the feature/capability/option will be provided with the system being provided.
4.) Please note that failure to provide all the requirements listed will classify your proposal as unacceptable.
5. Please read carefully because some terminology may have been changed.
Fanuc Option #Vendor InputVendor InputComments
Control Being Offered
Use of Undefined Variables in Part Programs
Use of Assigned Variables in Part Programs
Math Operators in Part Programs
Boolean Operators in Part Programs
Math Functions in Part Programs
If, GoTo, Do, While
Change/Retrieve Table Data
Interrupt Program, Move Axes to Adjust OffsetsS825
Presets G92, G50
Digital Servo InterfaceJ800
RS232 port and Ethernet ports
Retrace Tool Path (Run Program Backwards) - (Manual Handle Retrace)J998
Part Program Storage (2MB minimum)
External Data InputJ913
Tool Offset Pairs 999-pairsS622
Programmable Data Input (G10)J872
Manual Handle Interruption FeedJ837
Manual Guide IN/A
Additional Custom MacrosJ887
Color Graphics - (Graphics Display)J972
3rd axis - (For Tool Changer)J801
Axes Synchronous ControlJ843N/A
Special G Code InputJ871
Interruption for Custom MacroJ874
Coordinate System RotationJ893
PMC w/ 112k Steps
Spindle Interface – SerialJ850
Actual Spindle Speed OutputJ856
Tool Life ManagementJ935
Automatic Tool CompensationJ932
Separate Type MDI (61 Keys)
Restart of Automatic OperationJ838
Automatic Tool Offset G36/G37
Work Coordinate System ShiftJ894
Manual Intervention and Return
HSSB
Ladder Edit for HSSB FunctionJ820
Axis Control by PMCJ804
Operator’s Panel 520mmS656
Tool Offset Memory CJ937
Par. 5.5.13.1
Abs./Inc. Programming
Leading Zero Omission
Decimal Point Programming Input
Program Resolution .0001” min.
Single Block Mode
Program/Option Stop
Programmed Operator Messages
Mult G and M Codes in Same Block
Optional Block Skip
Program Rewind
Linear Interpolation
Circular Interpolation
Rapid Traverse
Inch/Metric Switchable ConversionJ876
Dry Run (With & Without Axes Inhibit)
Canned CyclesJ878
Threading-Constant Lead & Taper (Continuous)J826
Threading-Multiple Start
Threading-Threads per Inch
FPR, FPM Programming
Dwell-Time Based
Dwell-Revolution Based
Coordinate System-Machine (G52-G59)J894
Coordinate System-WorkJ894
Program Edit-Foreground/Background
Corner Rounding/ChamferJ875
Direct RPM Spindle Speed Programming
Mirror Image Programming
Subroutines w/ Mult Level Nesting
Custom MacrosJ873
Stroke Checks - 2/3 Stroke ChecksJ840
Stored Limit Checks Before MoveJ749
Tool Identifier
Tool Pocket Identifier
Tool Geometry & Wear Tool Offsets/ Compensation-Tool Radius (200 pairs)J931
Tool Offsets/ Compensation - Fixture
Additional Work Coordinate system, 300 Pairs (Mills)J919
Tool Life ManagementJ935
Horsepower Monitoring
iAdapts Adaptive Control with CD & ManualS898N/A
Macro Executor & C-language Executor 700K reserved for system S/WJ734 for iadaptN/A
Custom Software Size 2MBJ738#2M
Programmable Safe Zones (Same as stored stroke check)J840
Tool Retract and Retrace - (Tool Retract & Recover)J823
Program Delete from System Memory
Inverse Time FeedJ715
Presets G92, G50
Program RestartJ838
Plus and Minus Programming on Linear & Rotary Axes
Max. Feedrates Capable of: Rapid – Min. current capabilities
Max. Feedrates Capable of: Point to Point - Min. current capabilities
Max.Feedrates capable of: Contour – Min. current capabilities
Feedback Resolution-Linear Axis: .0001"
Feedback Resolution-Rotary Axis: .001 degree
Compensation Tables-Backlash
Compensation Tables-Pitch Error Comp. (BiDirectional)S656
Interpolation Type Straightness Compensation (128)S639
Position Display-Relative
Position Display-Absolute
Position Display-Machine
Position Display-Distance to Go
Position Display-Following Error
Coordinate System Display Edit-Machine
Coordinate System Display Edit-Work
Tool Offset Display/Edit-Length
Tool Offset Display/Edit-Radius
Machine Status Display-Feedrate
Machine Status Display-Feedrate Override
Machine Status Display-Spindle Rate
Machine Status Display-Spindle Speed Override
Machine Status Display-Real Time PLC Error Reporting
Parameter Display/Edit
Message Display-Active M,G,S,T,D,H Codes
Program Display-Axis Position
Program Display-Program Line Number
Program Display-Program Name
Program Display-Subroutine Line Number
Program Display-Subroutine Name
Program Display-Programmed Spindle Speed and Feedrate
Program Loading/Storage (2MB storage minimum)
Program Check (With or Without Axes Inhibited)
Data Protection
Clock Function
Self-Diagnostic Functions
PLC/System Software Display-Ladder Logic
Spindle Load Meter/Horsepower Display
Program Sequence Number Search
Help Functions
Operation Modes-Manual
Operation Modes-MDI
Operation Modes-Auto
Operation Modes-Edit
Axis Select
Axis Jog +/- : Continuous
Axis Jog +/- : Incremental
Feedrate Override
Rapid Override
Spindle Control-CW
Spindle Control-CCW
Spindle Control-Off
Spindle Control-Neutral
Spindle Jog
Spindle Orient/Program In DegreesJ853
Spindle Speed Override
Feedhold
Cycle Start
Cycle Stop
E-Stop
Home Axis
Single Block
Option Stop
Tool Chain +/-
Tool Engage/Release
Return Jog
Overtravel Override Capability
Manual Pulse Generator (MPG)
Number Axes
Maximum Feedrates
Lamp Test Pushbutton
Servo Tuning
Coordinate System Definition
Following Error Limits
Axis Inhibit
Tandem Axis ControlJ733
Dual Position FeedbackJ704
Bell Shaped Acc/Dec After Interpolation for cutting FeedJ829
Panel-I Open Face PC
Core 2 DUO 2.26 GHZ
64 GB Solid State Drive (SSD)
4 GB RAM
USB Type-A Flash Drives and Ports
10 Base-T Ethernet CardS707
RS-232
Hulapoint Pointing Device
QWERTY Horizontal Keyboard
15" Fanuc Panel i LCD with Softkey, Touch Panel and Protected Cover
Operating System Windows 10 Latest Edition & SPsB413
Uninterrupted Power Supply (UPS)B413

Control Spreadsheet New Mill Turn Machine Spec. #01-26-3416 Page &P

File details come from the government source that posted it. Updated .