Attachment 0003- Mill Turn Machine Control Sheet- WVA Spec 01-26-3416.xlsx
XLSX spreadsheet 27 KB Posted
- Attached to
- Mill Turn Machine for the Watervliet Arsenal
- Solicitation number
- W911PT26QA084
About this file
This is a Machine Control System Requirements Specification Sheet for a Mill Turn Machine procurement by the Watervliet Arsenal (WVA Spec 01-26-3416). The document serves as a mandatory control comparison template that vendors must complete to demonstrate compliance with all specified features and capabilities for the proposed control system.
The specification establishes comprehensive technical requirements across multiple functional categories including programming capabilities (undefined variables, assigned variables, math operators, Boolean operators, math functions, and control flow statements), data management (part program storage of 2MB minimum, external data input, tool offset pairs up to 999 pairs), user interface features (color graphics display, manual guide, separate MDI with 61 keys), spindle and tool control (serial spindle interface, tool life management, automatic tool compensation, tool offset memory), motion control (linear and circular interpolation, rapid traverse, inch/metric switchable conversion, dry run, threading with constant lead and taper, canned cycles), and diagnostic/display functions (machine and work coordinate systems, tool offset display/edit, spindle load meter, error reporting, and operation modes including manual, MDI, auto, and edit). The control system must support multiple axes with synchronous control capabilities, include a PC-based core (Core 2 DUO 2.26 GHz, 64GB SSD, 4GB RAM) running Windows 10, and provide connectivity through 10 Base-T Ethernet and RS-232 ports. Vendors must confirm provision of each listed feature by marking an "X" in the "Vendor Input" column; failure to provide all requirements will result in proposal rejection. The solicitation (W911PT26QA084) indicates procurement of one Mill Turn Machine with one option quantity, with a 12-month delivery timeline after contract award, conducted as a sole source procurement with DMG Mori Federal Services, though all responsible sources may submit capability statements or proposals for consideration.
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Text version
Control Comparison
| Directions: |
| 1.) Each vendor must use the spreadsheet below for the input requested. |
| 2.) This spreadsheet contains the final requirements for the control system being offered. It is mandatory that each vendor quotation/proposal include all of the features/capabilities listed. GE Fanuc part numbers were provided where known. Features/capabilities crossed out have been removed from the requirements. |
| 3.) Use this spreadsheet and indicate with an "X" under "Vendor Input" to confirm your understanding that the feature/capability/option will be provided with the system being provided. |
| 4.) Please note that failure to provide all the requirements listed will classify your proposal as unacceptable. |
| 5. Please read carefully because some terminology may have been changed. |
| Fanuc Option # | Vendor Input | Vendor Input | Comments | |
| Control Being Offered | ||||
| Use of Undefined Variables in Part Programs | ||||
| Use of Assigned Variables in Part Programs | ||||
| Math Operators in Part Programs | ||||
| Boolean Operators in Part Programs | ||||
| Math Functions in Part Programs | ||||
| If, GoTo, Do, While | ||||
| Change/Retrieve Table Data | ||||
| Interrupt Program, Move Axes to Adjust Offsets | S825 | |||
| Presets G92, G50 | ||||
| Digital Servo Interface | J800 | |||
| RS232 port and Ethernet ports | ||||
| Retrace Tool Path (Run Program Backwards) - (Manual Handle Retrace) | J998 | |||
| Part Program Storage (2MB minimum) | ||||
| External Data Input | J913 | |||
| Tool Offset Pairs 999-pairs | S622 | |||
| Programmable Data Input (G10) | J872 | |||
| Manual Handle Interruption Feed | J837 | |||
| Manual Guide I | N/A | |||
| Additional Custom Macros | J887 | |||
| Color Graphics - (Graphics Display) | J972 | |||
| 3rd axis - (For Tool Changer) | J801 | |||
| Axes Synchronous Control | J843 | N/A | ||
| Special G Code Input | J871 | |||
| Interruption for Custom Macro | J874 | |||
| Coordinate System Rotation | J893 | |||
| PMC w/ 112k Steps | ||||
| Spindle Interface – Serial | J850 | |||
| Actual Spindle Speed Output | J856 | |||
| Tool Life Management | J935 | |||
| Automatic Tool Compensation | J932 | |||
| Separate Type MDI (61 Keys) | ||||
| Restart of Automatic Operation | J838 | |||
| Automatic Tool Offset G36/G37 | ||||
| Work Coordinate System Shift | J894 | |||
| Manual Intervention and Return | ||||
| HSSB | ||||
| Ladder Edit for HSSB Function | J820 | |||
| Axis Control by PMC | J804 | |||
| Operator’s Panel 520mm | S656 | |||
| Tool Offset Memory C | J937 | |||
| Par. 5.5.13.1 | ||||
| Abs./Inc. Programming | ||||
| Leading Zero Omission | ||||
| Decimal Point Programming Input | ||||
| Program Resolution .0001” min. | ||||
| Single Block Mode | ||||
| Program/Option Stop | ||||
| Programmed Operator Messages | ||||
| Mult G and M Codes in Same Block | ||||
| Optional Block Skip | ||||
| Program Rewind | ||||
| Linear Interpolation | ||||
| Circular Interpolation | ||||
| Rapid Traverse | ||||
| Inch/Metric Switchable Conversion | J876 | |||
| Dry Run (With & Without Axes Inhibit) | ||||
| Canned Cycles | J878 | |||
| Threading-Constant Lead & Taper (Continuous) | J826 | |||
| Threading-Multiple Start | ||||
| Threading-Threads per Inch | ||||
| FPR, FPM Programming | ||||
| Dwell-Time Based | ||||
| Dwell-Revolution Based | ||||
| Coordinate System-Machine (G52-G59) | J894 | |||
| Coordinate System-Work | J894 | |||
| Program Edit-Foreground/Background | ||||
| Corner Rounding/Chamfer | J875 | |||
| Direct RPM Spindle Speed Programming | ||||
| Mirror Image Programming | ||||
| Subroutines w/ Mult Level Nesting | ||||
| Custom Macros | J873 | |||
| Stroke Checks - 2/3 Stroke Checks | J840 | |||
| Stored Limit Checks Before Move | J749 | |||
| Tool Identifier | ||||
| Tool Pocket Identifier | ||||
| Tool Geometry & Wear Tool Offsets/ Compensation-Tool Radius (200 pairs) | J931 | |||
| Tool Offsets/ Compensation - Fixture | ||||
| Additional Work Coordinate system, 300 Pairs (Mills) | J919 | |||
| Tool Life Management | J935 | |||
| Horsepower Monitoring | ||||
| iAdapts Adaptive Control with CD & Manual | S898 | N/A | ||
| Macro Executor & C-language Executor 700K reserved for system S/W | J734 for iadapt | N/A | ||
| Custom Software Size 2MB | J738#2M | |||
| Programmable Safe Zones (Same as stored stroke check) | J840 | |||
| Tool Retract and Retrace - (Tool Retract & Recover) | J823 | |||
| Program Delete from System Memory | ||||
| Inverse Time Feed | J715 | |||
| Presets G92, G50 | ||||
| Program Restart | J838 | |||
| Plus and Minus Programming on Linear & Rotary Axes | ||||
| Max. Feedrates Capable of: Rapid – Min. current capabilities | ||||
| Max. Feedrates Capable of: Point to Point - Min. current capabilities | ||||
| Max.Feedrates capable of: Contour – Min. current capabilities | ||||
| Feedback Resolution-Linear Axis: .0001" | ||||
| Feedback Resolution-Rotary Axis: .001 degree | ||||
| Compensation Tables-Backlash | ||||
| Compensation Tables-Pitch Error Comp. (BiDirectional) | S656 | |||
| Interpolation Type Straightness Compensation (128) | S639 | |||
| Position Display-Relative | ||||
| Position Display-Absolute | ||||
| Position Display-Machine | ||||
| Position Display-Distance to Go | ||||
| Position Display-Following Error | ||||
| Coordinate System Display Edit-Machine | ||||
| Coordinate System Display Edit-Work | ||||
| Tool Offset Display/Edit-Length | ||||
| Tool Offset Display/Edit-Radius | ||||
| Machine Status Display-Feedrate | ||||
| Machine Status Display-Feedrate Override | ||||
| Machine Status Display-Spindle Rate | ||||
| Machine Status Display-Spindle Speed Override | ||||
| Machine Status Display-Real Time PLC Error Reporting | ||||
| Parameter Display/Edit | ||||
| Message Display-Active M,G,S,T,D,H Codes | ||||
| Program Display-Axis Position | ||||
| Program Display-Program Line Number | ||||
| Program Display-Program Name | ||||
| Program Display-Subroutine Line Number | ||||
| Program Display-Subroutine Name | ||||
| Program Display-Programmed Spindle Speed and Feedrate | ||||
| Program Loading/Storage (2MB storage minimum) | ||||
| Program Check (With or Without Axes Inhibited) | ||||
| Data Protection | ||||
| Clock Function | ||||
| Self-Diagnostic Functions | ||||
| PLC/System Software Display-Ladder Logic | ||||
| Spindle Load Meter/Horsepower Display | ||||
| Program Sequence Number Search | ||||
| Help Functions | ||||
| Operation Modes-Manual | ||||
| Operation Modes-MDI | ||||
| Operation Modes-Auto | ||||
| Operation Modes-Edit | ||||
| Axis Select | ||||
| Axis Jog +/- : Continuous | ||||
| Axis Jog +/- : Incremental | ||||
| Feedrate Override | ||||
| Rapid Override | ||||
| Spindle Control-CW | ||||
| Spindle Control-CCW | ||||
| Spindle Control-Off | ||||
| Spindle Control-Neutral | ||||
| Spindle Jog | ||||
| Spindle Orient/Program In Degrees | J853 | |||
| Spindle Speed Override | ||||
| Feedhold | ||||
| Cycle Start | ||||
| Cycle Stop | ||||
| E-Stop | ||||
| Home Axis | ||||
| Single Block | ||||
| Option Stop | ||||
| Tool Chain +/- | ||||
| Tool Engage/Release | ||||
| Return Jog | ||||
| Overtravel Override Capability | ||||
| Manual Pulse Generator (MPG) | ||||
| Number Axes | ||||
| Maximum Feedrates | ||||
| Lamp Test Pushbutton | ||||
| Servo Tuning | ||||
| Coordinate System Definition | ||||
| Following Error Limits | ||||
| Axis Inhibit | ||||
| Tandem Axis Control | J733 | |||
| Dual Position Feedback | J704 | |||
| Bell Shaped Acc/Dec After Interpolation for cutting Feed | J829 | |||
| Panel-I Open Face PC | ||||
| Core 2 DUO 2.26 GHZ | ||||
| 64 GB Solid State Drive (SSD) | ||||
| 4 GB RAM | ||||
| USB Type-A Flash Drives and Ports | ||||
| 10 Base-T Ethernet Card | S707 | |||
| RS-232 | ||||
| Hulapoint Pointing Device | ||||
| QWERTY Horizontal Keyboard | ||||
| 15" Fanuc Panel i LCD with Softkey, Touch Panel and Protected Cover | ||||
| Operating System Windows 10 Latest Edition & SPs | B413 | |||
| Uninterrupted Power Supply (UPS) | B413 |
Control Spreadsheet New Mill Turn Machine Spec. #01-26-3416 Page &P
File details come from the government source that posted it. Updated .