Attachment 0002 - Draft_Equipment List.xlsx

PM - Quarterly

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b) Check gearbox oil level and add as necessary

c) Inspect pneumatic FRL

d) Inspect way lube level and add as necessary MED B138 Robot 1 37796 a) Inspect Pneumatic FRL

b) Grease joints, bushing and balancer housing

c) Inspect and adjust limits as necessary

d) Inspect all cables, harnesses, connectors, controllers, and power supplies

e) Inspect and tighten all bolts to spec.

f) Check for defective seals

b) Inspect all lubrication points to ensure lubricated and accepting grease MED B151 Linear Cut Sawing Machine 1 CBUD-STATION 3 a) Inspect all lubrication points to ensure lubricated and accepting grease

b) Inspect saw belts for wear & frays

b) Ensure proper fall arrest systems are utilized while working at heights.

c) Hydraulic Power Unit (HPU)

- Visually inspect for signs of damage.

- Observe operation and inspect for abnormal noise.

- Qualified Electrical Worker, check amp draw of motor and verify it is within normal operating parameters.

- Check for leaks.

- Check for Oil level, add Dexron III ATF as required.

d) Lift Chains

- Visually inspect chain for signs of rust, damage or deformed components.

- Lubricate as required with Fluid Film Protectant and Lubricant or equivalent.

e) Anchor Fasteners

- Visually inspect column base plates and foundation anchor fasteners for corrosion & verify tightness.

- Visually inspect the bracing for damage and fitness.

f) Structure

- Visually inspect Carriage for fit up.

- Visually check for corrosion.

g) Qualified Electrical Worker Inspect GAte Interlocks and Push Button (PB) Stations Check Level 1 VA Gate Interlock and Level 2 Swing Gate Interlock for the following:

- Check for loose attachment, proper operation, and alignment of all interlocks. Lubricate door latches and ensure door latches smoothly operate.

- Check engagement of interlock keeper.

- Check roller assembly and cable assembly for smooth operation (lubricate as necessary).

- Verify that the interlock functions properly when actuated by the roller assembly located on the VRC columns.

- Verify that gate does not open when carriage is not present.

- Verify that carriage cannot move when gate is open.

Check Level 1 and Level 2 PB Stations for the following:

- Check operation of each push button.

- Inspect for damage and verify each bezel is snug.

- Verify condition & operation of control panel light.

h) Paint

- Visually check for corrosion (unit is hot dipped galvanized).

- Use wire brush to remove any corrosion found and touch up with Z.R.C cold galvanizing compound or equal as required.

PM - Semi-Annual

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b) Inspect hoses for cracking

c) Drain coolant tank, clean and replace coolant MED B138 Robot 1 37796 a) All quarterly PM

b) Cean cooling fans and filters

b) Inspect guide bearings

Ensure proper fall arrest systems are utilized while working at heights.

a) Safety Cam Inspections

- Visually inspect safety cam shaft for signs of wear and damage.

- Visually inspect chain to safety cam connector and master link.

- Check wheel block column shoe for corrosion and hardware tightness.

b) Safety Cam Rotation

- Lower the carriage to the bottom level.

- Open the manual release valve on the Hydraulic Power Unit (page 15 of owner’s manual) The valve opens by pulling upwards.

- With the manual release valve opened, slacken the drive chain by pulling on it (this may take considerable force as you are extending the cylinders). Check to see that the safety cams rotate freely and that they are able to touch the column without obstruction.

- Close the manual release valve (you may need to tap lightly a few times on the plunger to ensure the valve seats).

- Check to make sure that the chains are properly aligned on the sprockets.

- Cycle the lift several times to check for proper operation.

c) Chain Sprockets

- Visually inspect Lift Header Sprockets for alignment and wear.

- Visually inspect Cylinder End Sprockets for alignment and wear.

Annual 3000lb PFlow Munitions Lift Ensure proper Lockout procedures are adhered to where applicable!!!

Ensure proper fall arrest systems are utilized while working at heights.

d) Synchronization Shaft

- Visually inspect for signs of damage and corrosion.

- Check key fit up.

- Spray Liberally with Corrosion protective lubricant (Fluid Film or equivalent).

e) Shaft Pillow Block Bearings and Cylinder End Clevis Assemblies.

- Verify set screws are tight.

- Lubricate bearings with Mobil EP2 or equivalent lithium-based grease (no more than one pump per bearing!).

f) Hydraulic Power Unit

- Drain oil, clean sump, replace oil with Dexron III ATF.

- Replace filter with 10-micron hydraulic filter (Donaldson P551551 or equivalent).

PM - Annual

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Perform the following inspections annually:

a) Check door and panel gaskets.

b) Check electrical connections for loose or broken wires.

c) Inspect high-voltage bus for loose connections and dust buildup.

d) Inspect inside local control and high-voltage compartments for dust buildup, loose or distressed components, and general condition of components.

Special Inspections:

High-Current Conductor Connection Inspections. Magnetic pressure may loosen some of the screws or bolts holding the bus work, cable clamps, or ignitron switches, and may create a situation where arcing occurs. After every 30,000 cycles, the following equipment should be inspected for loose bolts and screws, etc:

b) Replace oil filter

c) Clean the Chuck MED B138 Robot 1 37796 a) All quarterly / semi-annual PM

b) Replace oil filter

c) Clean the Chuck

b) Inspect all prox's, cables, cable covers, and cable tracks

c) inspect pulleys and bearings MED B151 Linear Cut Sawing Machine 1 CBUD-STATION 3 a) All quarterly PM b)Inspect turntable bearings/rollers

c) Inspect turntable gearbox, replace oil

2. Every 48-months, replace gear oil in each AXIS 1-6.

3. Inspect Mechancial Stop, Axis 1-3. Repair/replace if necessary

4. Inspect Position switches, Axis 1-3. Repair/replace if necessary

5. Inpsect Manipulator Harness, Cabling for postion switch and fan, balancing device and gearbox. Repair/replace if necessary.

6. Inspect and clean controller cabinet. Replace cabinet air filters. Repair/replace damaged or failed parts/components

7. Perform Service Assessment

When Required

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MEC B136 Magneformer 1 ?

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38961, 38962

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27020, 80140, 80141, 80142

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MED B3339 Flachette Breakdown Equipment 1 TBD

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MED DEMO Rocket Motor Static Fire Equipment 1 TBD

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MEO B104 Press 8 10754, 10755, 10756, 10757 10758, 10759, 11134, 11135

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