Attachment 0001_SPI - AK13302061 REV B.pdf

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

FORM APPROVED

OMB No. 0704-0188

2920-01-330-2061 NOVEMBER 5, 2019

AK13302061

B

4. NATIONAL STOCK NO.

2. CAGE 3. SPI NO.

6. REVISION5. DATE

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

XSWSPECIAL PACKAGING INSTRUCTION

10478800 (1LW55) STARTER,ELECTRICAL 19207

A. *UNIT PACK WEIGHT, CUBE AND DIMENSIONS ARE ESTIMATED.

B. INSPECT THE PRESERVATION AND UNIT PACK IN ACCORDANCE WITH MIL-STD-2073-1D.

C. THE METHOD 40 WATERVAPORPROOF ENCLOSURE IS PROVIDED BY THE CLOSED CELL POLYURETHANE FOAM THAT TOTALLY ENCAPSULATES THE ITEM AND PREVENTS MOISTURE FROM GETTING TO THE ITEM.

D. PRESERVATIVE: APPLY MIL-PRF-32033 PRESERVATIVE OIL TO ALL EXTERNAL, UNPAINTED, UNPLATED METALLIC

SURFACES.

E. PROCEDURES FOR FOAM-IN-PLACE PACKAGING, MATERIALS AND WORKMANSHIP SHALL BE AS SPECIFIED HEREIN. REFERENCE MIL-HDBK-775, TECHNIQUE VII, FULL ENCAPSULATED PACK FOR GUIDANCE.

F. PACKAGING STEPS.

STEP A. SELECT THE BEST ORIENTATION FOR THE ITEM CONSIDERING THE READY AVAILABILITY OF SUPPORTING SURFACES, SEE PAGE 5. THE ORIENTATION SELECTED SHALL ALSO DEPEND ON LOCATIONS OF CRITICAL ITEM PROJECTIONS AND THE VOID AREAS THAT MAY LATER CAUSE REMOVAL OF THE ITEM TO BE DIFFICULT, SEE

ILLUSTRATION, PAGE 5.

STEP B. CONTAINERS SHALL BE FABRICATED FROM FIBERBOARD CONFORMING TO ASTM D4727, GRADE V3C, TYPE CF, CLASS WR. CONTAINER DIMENSIONS SHALL BE INSIDE MEASUREMENTS AND ARE CITED IN THE SEQUENCE OF LENGTH, WIDTH, AND DEPTH. THE LENGTH DIMENSIONS SHALL BE THE LARGER OF THE TWO DIMENSIONS OF THE OPEN FACE OF THE BOX, AND THE DEPTH DIMENSION SHALL, BE PERPENDICULAR TO THE LENGTH AND WIDTH, SEE

BILL OF MATERIALS.

STEP C. PREPARE PROPERLY SIZED PREFOAMED BLOCKS TO SUPPORT THE ITEM IN A STABLE POSITION DURING THE FOAMING PROCEDURE. BLOCKS MUST BE CUT AND POSITIONED SO THAT THE DIRECTION OF FOAM RISE

(MAXIMUM COMPRESSIVE STRENGTH) IS SUPPORTING THE ITEM.

THIS IS VERY IMPORTANT ON HEAVY ITEMS TO PREVENT BLOCKS FROM COLLAPSING. CLASS AND GRADE OF FOAM SHALL BE IDENTICAL TO THE FOAM INGREDIENTS TO BE USED. THE THICKNESS OF THE BLOCKS SHALL BE DETERMINED BY THE REQUIREMENT FOR CRITICAL CENTERING OF THE ITEM BETWEEN THE TOP AND BOTTOM OF THE CONTAINER. ADDITIONALLY, LOAD-BEARING MATERIAL, PLYWOOD, IS REQUIRED TO DISTRIBUTE CONCENTRATED LOADS OVER THE AREA OF THE FOAM BLOCKS THEREBY PREVENTING COMPRESSION AND DAMAGE

TO THE FOAM BLOCKS PRIOR TO FOAMING, SEE PAGE 5.

1 EACH NONE

MIL-STD-2073-1, SEE NOTES

MIL-STD-2073-1

MIL-STD-2073-1

10. UNIT PACK CU. (CU. FT.)

0003.027*

11. UNIT PACK SIZE (IN)

12. MILITARY PRESERVATION

17. NOTES / DRAWING

15. PACKING

14. DRYING

13. CLEANING

7. QUP 8. ICQ 9. UNIT PACK WT. (LB)

0087.0*

20.

DESCRIPTION

18.

STEPS

19.

REQ'D

MIL-STD-2073-1 AND NOTE J

MIL-STD-2073-1 AND NOTE J

MIL-STD-129 AND NOTE G

026.5 015.3X X 012.9*

b. LEVEL B

16. MARKING

a. LEVEL A

SEE NOTES FOR PACKAGING DETAILS

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 1 of 5 Pages

XFA

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

FORM APPROVED

OMB No. 0704-0188

2920-01-330-2061 NOVEMBER 5, 2019

AK13302061

B

4. NATIONAL STOCK NO.

2. CAGE 3. SPI NO.

6. REVISION5. DATE

XSW

WEATHERIS

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

10478800 (1LW55) STARTER,E 19207

STEP D. WITH THE ITEM SUPPORTED ON THE BLOCKS, DETERMINE THE CUT LINE IN THE HORIZONTAL PLANE THAT WILL BEST PERMIT REMOVAL OF THE TOP CUT SECTION OF THE FOAMED PACK AND SUBSEQUENT REMOVAL OF THE ITEM FROM THE REMAINING BOTTOM SECTION. THE CUTLINE SHALL BE 16 INCHES FROM THE BOTTOM OF THE

CONTAINER BASE.

STEP E. A PROTECTIVE SLEEVE, SEE PAGE 5, SHALL BE FABRICATED TO CONTOUR TO THE ITEM AS CLOSELY AS POSSIBLE AND BE POSITIONED HORIZONTALLY AROUND THE ITEM SO THAT THE CUT LINE MARKING TO BE APPLIED ON THE EXTERIOR OF THE CONTAINER WILL BE LOCATED AT THE VERTICAL CENTER OF THE SLEEVE. THE SLEEVE SHALL BE FABRICATED AND FORMED USING FIBERBOARD MATERIAL CONFORMING TO TYPE CF, GRADE V3C, CLASS WR, ASTM D4727. THE SLEEVE SHALL BE SECURED IN PLACE WITH TAPE CONFORMING TO ASTM D5330/D5330M AND DRAWN TIGHTLY TO THE ITEM UNDER ADEQUATE TENSION. THIS SLEEVE IS DESIGNED TO PROVIDE PROTECTION TO THE ITEM DURING THE CUTTING OPERATION WHEN OPENING, AND TO FACILITATE THE REMOVAL OF BOTH THE TOP OF THE CONTAINER AND THE ITEM FROM THE BASE SECTION. CARE SHALL BE EXERCISED TO ENSURE THAT THERE

ARE NO PROJECTIONS BEYOND THE PLANE FORMED BY THE SLEEVE.

STEP F. TWO PIECES OF BARRIER MATERIAL, ONE CONFORMING TO MIL-PRF-121, TYPE I, GRADE C, CLASS 1 AND THE SECOND CONFORMING TO A-A-203, STYLE 1, 40-POUND BASIS WEIGHT (MINIMUM) SHALL BE PREPARED OF SUCH DIMENSION AS TO COMPLETELY ENCIRCLE THE ITEM WITH SLEEVE ATTACHED. THE FIRST WRAP, MIL-PRF-121, SHALL BE APPLIED WITH THE "FACE" OR WAX-FREE SIDE TOWARD THE ITEM. BOTH WRAPS SHALL BE APPLIED IN SUCH A MANNER TO CONFORM TO THE CONTOUR OF THE ITEM AND SHALL NOT BE LOOSELY APPLIED. CAUTION SHALL BE TAKEN TO INSURE THAT NO RIPS, TEARS, OR HOLES ARE PRESENT IN THE WRAPS EXPOSING ANY PART OF THE ITEM PRIOR TO APPLICATION OF FOAM. THE OVERLAPS (WRAP JOINTS) SHALL BE ROLLED AND PRESSED TO ENSURE THAT THE FOAM DOES NOT ENTER THE WRAPS AND CONTACT THE ITEM. SECURE AND SEAL OUTER KRAFT WRAP JOINTS, TUCKS, FOLDS, SEAMS, ETC., WITH ASTM-D6123 TAPE, 2-INCH WIDTH MINIMUM.

STEP G. THE WRAPPED ITEM SHALL HAVE A MINIMUM CLEARANCE OF 2-1/2 INCHES, EXCEPT ON THE BOTTOM WHICH WILL BE 3-1/2 INCHES,BETWEEN THE CONTAINER WALLS AND THE OUTERMOST PROJECTIONS OF THE WRAPPED

ITEM.

STEP H. THE ACTUAL AMOUNT OF FOAM REQUIRED (ESTIMATED 2.8 POUNDS) IS THE RESPONSIBILITY OF THE PACKAGING ACTIVITY. DISPENSE FOAM INTO THE VOID USING SUCCESSIVE POURS, AS REQUIRED, ENSURING THAT ANY ADDITIONAL POUR IS DISPENSED AT THE TACK FREE POINT OF THE PREVIOUS POUR. THE AMOUNT ACTUALLY USED PER PACK CAN BE GREATLY INFLUENCED BY THE TYPE OF EQUIPMENT USED, FOAM FORMULATION, ATMOSPHERIC CONDITIONS, FACILITIES, ETC. SUFFICIENT QUANTITIES OF FOAM SHALL BE DISPENSED TO PROVIDE

TOTAL VOLUME FILL.

G. SPECIAL MARKING FOR TECHNIQUE VII PACKS. EACH DESIGN IN TECHNIQUE VII SHALL INCLUDE THE SPECIAL MARKINGS IDENTIFIED HEREIN. (SPECIAL MARKINGS SHALL BE LIMITED TO STENCILING, PRINTING, OR SILK SCREENING PER MIL-STD-129. LABELS ARE NOT PERMITTED FOR ANY MARKING OTHER THAN BAR CODING AND SHIPPING LABEL.) INCLUDE REUSABILITY INSTRUCTIONS AND OPENING INSTRUCTIONS, REFERENCE MIL-HDBK-775, FIGURE 13.

H. REUSABILITY OF TECHNIQUE VII PACKS.

1. REUSABILITY OF TECHNIQUE VII PACKS IS LIMITED TO THE RETURN OF THE UNSERVICEABLE PART.

2. ONCE THE PACK IS OPENED, THE ITEM IS SUBJECT TO ENVIRONMENTAL DETERIORATION AND SHOULD BE

STORED INDOORS UNDER CONTROLLED CONDITIONS.

3. ALL TECHNIQUE VII PACKS OPENED FOR QUALITY CONFORMANCE INSPECTION SHALL NOT BE REUSED OR

REPAIRED AND SHALL BE DISPOSED OF OR RECYCLED.

I. POLYURETHANE FOAM SHALL BE IN ACCORDANCE WITH MIL-F-83671, CLASS 1, CATEGORY 2, DENSITY 2.0 LBS/CUFT

AND THE FOLLOWING:

1. TENSILE STRENGTH REQUIREMENTS SHALL APPLY.

2. MOISTURE VAPOR PERMEABILITY REQUIREMENTS SHALL APPLY.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 2 of 5 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

FORM APPROVED

OMB No. 0704-0188

2920-01-330-2061 NOVEMBER 5, 2019

AK13302061

B

4. NATIONAL STOCK NO.

2. CAGE 3. SPI NO.

6. REVISION5. DATE

XSW

WEATHERIS

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

10478800 (1LW55) STARTER,E 19207

3. OIL RESISTANCE REQUIREMENTS SHALL APPLY.

SEE MIL-HDBK-775, PARA 5.1.7.2, STEP H FOR DISCUSSION ON AMOUNT OF FOAM ESTIMATING.

J. PACKING.

LEVEL A PACKING SHALL BE ACCOMPLISHED USING WOOD-CLEATED PANELBOARD SHIPPING BOXES, CONFORMING TO ASTM-D 6251, TYPE III, CLASS 2 OR NAILED WOOD BOXES CONFORMING TO ASTM-D 6880, CLASS 2.

LEVEL B PACKING SHALL BE ACCOMPLISHED USING FIBERBOARD BOXES, WEATHER RESISTANT, CONFORMING TO ASTM-D 5118 OR TRIPLEWALL, CORRUGATED FIBERBOARD BOXES, CLASS 2, CONFORMING TO ASTM-D 5168.

CLOSURE, SEALING, AND REINFORCEMENT SHALL BE IAW SPECIFIC, APPLICABLE METHODS OF ASTM-D 1974, OR AS

REFERENCED IN THE CONTAINER SPECIFICATION.

WHEN THE TOTAL QUANTITY TO BE SHIPPED TO THE SAME DESTINATION EXCEEDS 125 POUNDS, EXTERIOR PACKS

WITHOUT SKIDS SHALL BE PALLETIZED IN ACCORDANCE WITH MIL-STD-147.

K. INSPECTION.

1. EXTERIOR APPEARANCE. WHEN INSPECTED, THE EXTERIOR OF THE PACK SHALL BE FREE FROM SURFACE DISTORTIONS MEASURING IN EXCESS OF 0.25 INCH PER 12 LINEAR INCHES OF CONTAINER. PACKS POSSESSING SKIDS OR SPECIALIZED BASES AND EXCEEDING 150 POUNDS IN GROSS WEIGHT SHALL BE CHECKED FOR BASE DISTORTION WHILE THE BASE IS RESTING ON A FLAT SURFACE. SURFACE DISTORTION MEASUREMENTS SHALL NOT BE MORE THAN 0.50 INCH ABOVE THE SUPPORTING SURFACE AT ANY POINT ON THE PERIMETER OF THE PACK BASE.

OPENING AND REUSABILITY INSTRUCTION MARKINGS SHALL BE AS SPECIFIED FOR THE SELECTED PROCEDURAL

DESIGN.

2. COMPLETENESS OF FILL. THE RESULTANT FOAM FORMED IN THE PACKS SHALL PROVIDE, AS NEARLY AS POSSIBLE, A COMPLETE FILL OF THE INTENDED VOID SPACE. SEVERE ROUNDING OFF OF INTERIOR CONTAINER CORNERS, EXCESSIVE NONCONTACT (BRIDGING) OVER DESIRABLE ITEM BEARING SURFACES, LARGE VOID AREAS, AND EVIDENCE OF INCOMPLETE BONDING OF PREFOAMED MATERIALS SHALL NOT BE PERMITTED. FOR TECHNIQUE VII, FOAM MUST FILL 100 PERCENT OF THE CONTAINER. NO BRIDGING (NONCONTACT) OVER ITEM SURFACES SHALL BE PERMITTED. VOIDS OR EVIDENCE OF INCOMPLETE BONDING SHALL NOT BE PERMITTED (SEE MIL-HDBK-775, APPENDIX A, 30.5.4 AND 30.5.5).

3. FOAM ADHERENCE. THERE SHALL BE NO EVIDENCE OF FOAM BREAKTHROUGH OR PENETRATION OR ADHERENCE EITHER ON THE ITEM, INTIMATE WRAPS (EXCEPT SPECIAL WRAPS), SEALED BAGS, INNER SURFACES OF CONTAINERS (EXCEPT WHERE FOAM IS APPLIED DIRECTLY AGAINST CONTAINER WALLS), OR RESTRAINING BUCKS (SEE APPENDIX

A, 30.5.4 AND 30.5.5).

4. RELEASE OF ITEMS. ITEMS SHALL BE EASILY REMOVED FROM THE FOAM WITH NO EVIDENCE OF ACCIDENTAL SEALING BETWEEN WRAPS, PARTING FILMS, OR BAGS. THERE SHALL BE NO EVIDENCE OF LOCKED ITEMS CAUSED BY IMPROPER APPLICATION OF MULTIPLE POURS OR EXCESSIVE PRESSURES CREATED BY VOID OVERFILLS.

5. THE FOAM PACK FORMED BY A FIP TECHNIQUE SHALL BE ESSENTIALLY HOMOGENEOUS THROUGHOUT WITH A UNIFORM CELL STRUCTURE. THERE SHALL BE NO SPLITS, SPARKLERS, VOID OPENINGS, OR POCKETS OVER 0.50 INCH IN ANY DIRECTION THAT MIGHT HAVE RESULTED FROM RAPID FORMATION OR RELEASE OF THE BLOWING AGENT BEFORE THE POLYMER STRUCTURE REACHED SUFFICIENT STRENGTH. THERE SHALL BE NO EVIDENCE OF SHRINKAGE SUCH AS WOULD BE APPARENT BY WRINKLES OR INDENTATIONS IN THE FOAM SURFACE. FURTHER, THERE SHALL BE NO UNEXPANDED RESIN, OCCLUSIONS, OR FOAM SCORCHING AS EVIDENCED BY DISCOLORATION

FROM THE GENERATION OF EXCESSIVE HEAT DURING THE EXOTHERMIC REACTION.

6. THE FUSION LINE BETWEEN SUCCESSIVE POURS SHALL BE WELL KNITTED AND SHALL SHOW NO OCCLUSIONS, CRACKS, OR SEPARATIONS. THE FOAM FORMED SHALL NOT BE SOFT, TACKY, OR BRITTLE AFTER CURING. THE INDIVIDUAL FOAM CHEMICALS ARE CLASSIFIED AS TOXIC OR HAZARDOUS IN THEIR ORIGINAL STATE AND, ALSO, DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 3 of 5 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

FORM APPROVED

OMB No. 0704-0188

2920-01-330-2061 NOVEMBER 5, 2019

AK13302061

B

4. NATIONAL STOCK NO.

2. CAGE 3. SPI NO.

6. REVISION5. DATE

XSW

WEATHERIS

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

10478800 (1LW55) STARTER,E 19207

WHEN COMBINED DURING THE MIXING PROCESS.

7. SAFETY AND HEALTH CONSIDERATIONS (OCCUPATIONAL AND ENVIRONMENTAL).ALL CHEMICALS AND MATERIALS REQUIRED FOR FIP PACKAGING SHALL BE ORDERED AND FURNISHED WITH UP-TO-DATE MATERIAL SAFETY DATA SHEETS. FOR CONTRACT APPLICATION, THE APPROPRIATE OSHA STANDARD SHALL BE SPECIFIED AND FOLLOWED.

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 4 of 5 Pages

The public reporting burden for this collection of information is estimated to average 30 days per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing the burden, to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THIS ADDRESS.

FORM APPROVED

OMB No. 0704-0188

2920-01-330-2061 NOVEMBER 5, 2019

AK13302061

B

4. NATIONAL STOCK NO.

2. CAGE 3. SPI NO.

6. REVISION5. DATE

XSW

WEATHERIS

SPECIAL PACKAGING INSTRUCTION (Continuation Sheet)

1. PART OR DRAWING NO. (CAGE) NOMENCLATURE

10478800 (1LW55) STARTER,E 19207

DD FORM 2169, JUN 1997 PREVIOUS EDITIONS ARE OBSOLETE Page 5 of 5 Pages

TO ACCOMPLISH THE FOAM-IN-PLACE PROCEDURE, THE FOLLOWING MATERIALS ARE REQUIRED: (ALL SIZES ARE ESTIMATED AND MAY BE ADJUSTED AS NECESSARY DURING THE PRE-PRODUCTION DESIGN

VALIDATION PHASE).

1. SLEEVE ASTM-D4727, TYPE CF, CLASS WR, SEE NOTE F, 1 EA

GRADE V3c STEP E

2. WRAP, INTIMATE MIL-PRF-121, TYPE 1 36 X 36 1 EA

3. WRAP, OUTER A-A-203, STYLE 1, 36 X 36 1 EA

BASIS WT. 40 LBS. MIN.

4. CONTAINER ASTM-D 5118, STYLE RSC, TYPE CF, 26 X 14 X 11 1 EA

CLASS WR, GRADE V3c

5. BLOCK, PREFORMED SEE NOTE C A. 4 X 4 X 2 1 EA

POLYURETHANE B. 4 X 7 X 2 1 EA

6. BARRIER, SEE NOTE I SEE NOTE F, 1 EA

POLYURETHANE STEP H

7. TAPE ASTM-D5330, TYPE II 1/2” WIDE AS REQD

8. TAPE ASTM-D6123, TYPE II 2” WIDE AS REQD

9. TAPE ASTM-D5486, TYPE 1, CLASS 1 2” WIDE AS REQD